Automatic emulsifying device for building coating production

By introducing a complex gear and motor-driven stirring mechanism into the emulsification device for architectural coating production, rapid mixing and efficient emulsification of materials are achieved, solving the problem of uneven stirring in existing devices and improving emulsification efficiency.

CN223505188UActive Publication Date: 2025-11-04FENGLI NEW MATERIAL (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202422949863.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-11-04
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Existing emulsification equipment for architectural coatings has difficulty quickly mixing materials in the upper, middle, and lower layers during stirring, which affects the stirring effect and emulsification efficiency.

Method used

The mixing mechanism includes a housing, a first gear, a second gear, a third gear, a synchronizing column, a stirring column, and a motor drive. The second motor drives the rotating plate and the sliding column to move within the U-shaped groove, which in turn pushes the connecting rod and the mixing mechanism to move up and down. Combined with the first motor driving the gears and the stirring rod to rotate, the material is rapidly mixed.

Benefits of technology

It enables rapid mixing of materials in the upper, middle and lower layers, improving the mixing effect and emulsification efficiency, and facilitates operation and material collection through the observation window and discharge pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic emulsifying device for building coating production, and relates to the field of coating emulsifying equipment, the automatic emulsifying device comprises a stirring barrel, and the stirring barrel is provided with a feeding pipe and an evacuator. A second motor is started, the output end of the second motor drives a rotating plate to rotate, the rotating plate rotates to drive a sliding column to move in a U-shaped groove, and when the sliding column moves to one side of the U-shaped groove, a U-shaped plate and a connecting rod are pushed to move; the connecting rod moves to drive the box body and the whole stirring mechanism to move downwards, and when the rotating plate drives the sliding column to rotate to one side of the U-shaped groove again, the connecting rod is driven to move towards the other side, so that the whole stirring mechanism is driven to repeatedly move up and down through the circumferential rotation of the rotating plate; therefore, the upper layer, the middle layer and the lower layer of the material can be quickly mixed and stirred, the stirring effect of the material is further improved, and the emulsifying efficiency is improved.
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Description

Technical Field

[0001] This application relates to the field of coating emulsification equipment, and in particular to an automatic emulsification device for the production of architectural coatings. Background Technology

[0002] Emulsification is a phenomenon in which a liquid is uniformly dispersed in extremely small droplets within another immiscible liquid. Emulsification is a liquid-liquid interface phenomenon. Two immiscible liquids, such as oil and water, separate into two layers in a container, with the less dense oil on top and the denser water on the bottom. If a suitable surfactant is added and vigorous stirring is applied, the oil is dispersed in the water, forming an emulsion. This process is called emulsification.

[0003] A search revealed a Chinese patent with authorization announcement number CN216137054U, which discloses an emulsification device for the production of building insulation coatings, including a support device, a stirring device, an auxiliary device, a feeding device, and a reinforcing device. The support device includes a support plate, a fixing ring, a stirring tank, and a reinforcing ring.

[0004] The emulsification device for the production of building insulation coatings in the aforementioned patent has the following shortcomings: Although the device can reduce the shaking of the mixing tank when the motor is working, and the inclined ring can make the raw materials gather at the bottom of the mixing tank without creating a mixing dead zone, the device uses the rotation of the stirring rod for stirring. Since the position of the stirring rod on the device is fixed, it is difficult to quickly mix the upper, middle and lower layers of materials during stirring, thereby affecting the stirring effect and reducing the emulsification efficiency. Utility Model Content

[0005] To further improve the mixing effect and emulsification efficiency, this application provides an automatic emulsification device for architectural coating production.

[0006] The automatic emulsification device for building coating production provided in this application adopts the following technical solution: an automatic emulsification device for building coating production includes a mixing tank, on which a feeding pipe and an air extractor are respectively provided, and a mixing mechanism for mixing materials is provided inside the mixing tank;

[0007] The stirring mechanism includes a housing located on a stirring tank. A first gear, a second gear, and a third gear that mesh with each other are rotatably installed inside the housing. A synchronizing column is fixedly installed at one bottom end of each of the first gear, the second gear, and the third gear. A stirring column is fixedly installed at one bottom end of each of the synchronizing columns. A plurality of stirring rods are fixedly installed on the outer surface of each of the stirring columns. A first motor is fixedly installed on the top of the housing, and the output end of the first motor is fixedly connected to the first gear.

[0008] A long frame is fixedly installed on the mixing tank. A second motor is fixedly installed on one side of the long frame. A rotating plate is fixedly installed on the output end of the second motor. A sliding column is rotatably installed on one side of the rotating plate. A U-shaped plate is provided on the sliding column. A connecting rod is fixedly installed on one side of the U-shaped plate and is fixedly connected to the tank body.

[0009] By adopting the above technical solution, the second motor is started and its output drives the rotating plate to rotate. The rotation of the rotating plate causes the sliding column to move within the U-shaped groove. When the sliding column moves to one side of the U-shaped groove, it pushes the U-shaped plate and connecting rod to move. The movement of the connecting rod causes the box and the entire mixing mechanism to move downwards. When the rotating plate drives the sliding column to rotate to one side of the U-shaped groove again, it causes the connecting rod to move to the other side. Thus, the circumferential rotation of the rotating plate causes the entire mixing mechanism to move up and down repeatedly, thereby quickly mixing the upper, middle and lower layers of the material.

[0010] Preferably, the U-shaped plate has a U-shaped groove, and the sliding column is slidably installed in the U-shaped groove.

[0011] By adopting the above technical solution and setting a U-shaped groove, the sliding column can be limited in its movement.

[0012] Preferably, a fixing rod is fixedly installed on one side of the long frame, a limiting sleeve is fixedly installed on one side of the fixing rod, and the connecting rod is slidably installed in the limiting sleeve.

[0013] By adopting the above technical solution, the connecting rod can be limited in movement by setting a limiting sleeve.

[0014] Preferably, support blocks are fixedly installed on both outer walls of the box body, and two telescopic rods are symmetrically fixedly installed on the top of the mixing tank, with one end of each telescopic rod fixedly connected to the corresponding support block.

[0015] By adopting the above technical solution and setting up telescopic rods, an auxiliary support function can be achieved.

[0016] Preferably, the top of the mixing tank is symmetrically provided with two support frames, each of which is screwed with a fixing bolt. The same housing is fixedly installed on one side of each of the two support frames, and the bottom of the housing is open.

[0017] By adopting the above technical solution and setting up a shell, a protective enclosure can be provided.

[0018] Preferably, the mixing tank is equipped with a controller, and the controller is electrically connected to the first motor and the second motor. The bottom of the mixing tank is equipped with a discharge pipe, and the discharge pipe is equipped with a valve. The inner wall of the bottom of the mixing tank is conical.

[0019] By adopting the above technical solution, materials can be discharged through the discharge pipe, thereby enabling material collection.

[0020] Preferably, an observation window is provided on one side of the mixing tank, and a protective box is fixedly installed on one side of the mixing tank, with the protective box enclosing the observation window.

[0021] By adopting the above technical solution, an observation window is provided to facilitate observation of the conditions inside the mixing tank.

[0022] In summary, this application includes at least one of the following beneficial technical effects:

[0023] 1. This application utilizes a U-shaped plate and the like. By starting a second motor, the output of the second motor drives a rotating plate to rotate. The rotation of the rotating plate causes the sliding column to move within the U-shaped groove. When the sliding column moves to one side of the U-shaped groove, it pushes the U-shaped plate and connecting rod to move. The movement of the connecting rod causes the box and the entire mixing mechanism to move downwards. When the rotating plate drives the sliding column to rotate back to one side of the U-shaped groove, it causes the connecting rod to move to the other side. Thus, the circumferential rotation of the rotating plate causes the entire mixing mechanism to move up and down repeatedly. Therefore, the upper, middle and lower layers of the material can be quickly mixed and stirred, further improving the mixing effect and emulsification efficiency.

[0024] 2. This application employs the combined action of stirring columns, etc. By controlling the start of the first motor and the second motor, the output end of the first motor drives the first gear to rotate. The rotation of the first gear drives the second gear and the third gear to rotate as well, which in turn drives the corresponding synchronous column and stirring column to rotate. The rotation of multiple stirring columns drives the stirring rod to rotate as well, thereby mixing and stirring the materials. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of an automatic emulsification device for producing architectural coatings according to an embodiment of this application;

[0026] Figure 2 This is a schematic diagram illustrating the structure above the mixing tank, which is the main feature of this application embodiment;

[0027] Figure 3 This is a schematic diagram illustrating the main stirring structure in the embodiments of this application;

[0028] Figure 4This is a partial unfolded schematic diagram illustrating the main features of the stirring structure in the embodiments of this application;

[0029] Figure 5 This is a schematic diagram illustrating the structure below the mixing tank, which is the main feature of this application embodiment;

[0030] Reference numerals: 1. Mixing tank; 2. Support frame; 3. Fixing bolt; 4. Protective box; 5. Shell; 6. Box body; 7. Support block; 8. Telescopic rod; 9. Controller; 10. Feeding pipe; 11. Observation window; 12. Vacuum pump; 13. First motor; 14. Long frame; 15. Second motor; 16. Rotating plate; 17. U-shaped plate; 18. U-shaped groove; 19. Sliding column; 20. Connecting rod; 21. Limiting sleeve; 22. Fixing rod; 23. First gear; 24. Second gear; 25. Third gear; 26. Synchronizing column; 27. Mixing column; 28. Mixing rod; 29. ​​Discharge pipe; 30. Valve. Detailed Implementation

[0031] The following is in conjunction with the appendix Figures 1-5 This application will be described in further detail.

[0032] This application discloses an automatic emulsification device for the production of architectural coatings.

[0033] Reference Figure 1-3 An automatic emulsification device for producing architectural coatings includes a mixing tank 1, a feeding pipe 10 and an air extractor 12 respectively disposed on the mixing tank 1, a mixing mechanism disposed in the mixing tank 1 for mixing materials, and a support mechanism disposed on the mixing tank 1.

[0034] The stirring mechanism includes a housing 6 located on the stirring tank 1, a first gear 23, a second gear 24 and a third gear 25 that are rotatably installed inside the housing 6 and mesh with each other, a synchronizing column 26 fixedly installed at one bottom end of the first gear 23, the second gear 24 and the third gear 25, and stirring columns 27 fixedly installed at one bottom end of each of the multiple synchronizing columns 26, multiple stirring rods 28 fixedly installed on the outer surface of the multiple stirring columns 27, and a first motor 13 fixedly installed on the top of the housing 6, with the output end of the first motor 13 fixedly connected to the first gear 23.

[0035] The stirring mechanism also includes a long frame 14 fixedly installed on the stirring tank 1, a second motor 15 fixedly installed on one side of the long frame 14, a rotating plate 16 fixedly installed at the output end of the second motor 15, a sliding column 19 rotatably installed on one side of the rotating plate 16, a U-shaped plate 17 set on the sliding column 19, a connecting rod 20 fixedly installed on one side of the U-shaped plate 17 and fixedly connected to the box body 6, a U-shaped groove 18 opened on the U-shaped plate 17 and the sliding column 19 slidably installed in the U-shaped groove 18, a fixed rod 22 fixedly installed on one side of the long frame 14, a limiting sleeve 21 fixedly installed on one side of the fixed rod 22 and the connecting rod 20 slidably installed in the limiting sleeve 21.

[0036] In use, by controlling the start of the first motor 13 and the second motor 15, the output of the first motor 13 will drive the first gear 23 to rotate. The rotation of the first gear 23 will drive the second gear 24 and the third gear 25 to rotate as well, which will drive the corresponding synchronous column 26 and stirring column 27 to rotate. The rotation of multiple stirring columns 27 will drive the stirring rod 28 to rotate as well, thereby mixing and stirring the materials.

[0037] The output of the second motor 15 drives the rotating plate 16 to rotate. The rotation of the rotating plate 16 causes the sliding column 19 to move within the U-shaped groove 18. When the sliding column 19 moves to one side of the U-shaped groove 18, it pushes the U-shaped plate 17 and the connecting rod 20 to move. The movement of the connecting rod 20 causes the housing 6 and the entire mixing mechanism to move downwards. When the rotating plate 16 drives the sliding column 19 to rotate back to one side of the U-shaped groove 18, it causes the connecting rod 20 to move to the other side. Thus, the circumferential rotation of the rotating plate 16 causes the entire mixing mechanism to move up and down repeatedly. Therefore, the upper, middle and lower layers of the material can be quickly mixed and stirred, further improving the mixing effect and emulsification efficiency.

[0038] Reference Figure 3-5 The support mechanism includes two support blocks 7 fixedly installed on the outer walls of both sides of the box body 6, two telescopic rods 8 fixedly installed on the top of the mixing tank 1, with one end of each telescopic rod 8 fixedly connected to the corresponding support block 7, two support frames 2 fixedly installed on the top of the mixing tank 1, fixing bolts 3 screwed onto the two support frames 2, the same housing 5 fixedly installed on one side of the two support frames 2, with the bottom of the housing 5 being open, a controller 9 installed on the mixing tank 1, with the controller 9 being electrically connected to the first motor 13 and the second motor 15, a discharge pipe 29 installed at the bottom of the mixing tank 1, a valve 30 installed on the discharge pipe 29, with the bottom inner wall of the mixing tank 1 being conical, an observation window 11 installed on one side of the mixing tank 1, and a protective box 4 fixedly installed on one side of the mixing tank 1, with the protective box 4 enclosing the observation window 11.

[0039] In use, the housing 5 can be set to cover and protect the structure above the mixing tank 1, and the housing 5 does not come into contact with the movement trajectory of the mixing mechanism. After emulsification is completed, the valve 30 is opened to discharge the material through the discharge pipe 29, and the material can be collected. The telescopic rod 8 can be set to assist in the installation.

[0040] The implementation principle of an automatic emulsification device for building coating production according to an embodiment of this application is as follows: When in use, the material is added into the mixing tank 1 through the feeding pipe 10. At this time, the first motor 13 and the second motor 15 can be started. The output end of the first motor 13 will drive the first gear 23 to rotate. The rotation of the first gear 23 will drive the second gear 24 and the third gear 25 to rotate as well, which will drive the corresponding synchronous column 26 and the mixing column 27 to rotate. The rotation of multiple mixing columns 27 will drive the mixing rod 28 to rotate as well, thereby mixing the material.

[0041] The output of the second motor 15 drives the rotating plate 16 to rotate. The rotation of the rotating plate 16 causes the sliding column 19 to move within the U-shaped groove 18. When the sliding column 19 moves to one side of the U-shaped groove 18, it pushes the U-shaped plate 17 and the connecting rod 20 to move. The movement of the connecting rod 20 causes the box 6 and the entire stirring mechanism to move downwards. When the rotating plate 16 drives the sliding column 19 to rotate back to one side of the U-shaped groove 18, it causes the connecting rod 20 to move to the other side. The circumferential rotation of the rotating plate 16 causes the entire stirring mechanism to move up and down repeatedly. Therefore, the upper, middle and lower layers of the material can be quickly mixed and stirred, and the stirring effect and emulsification efficiency can be further improved. After emulsification is completed, the valve 30 is opened, and the material is discharged through the discharge pipe 29, which can then be used to collect the material.

[0042] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An automatic emulsification device for producing architectural coatings, comprising a mixing tank (1), wherein the mixing tank (1) is respectively provided with a feeding pipe (10) and an air extractor (12), characterized in that: The mixing tank (1) is equipped with a mixing mechanism for mixing materials; The stirring mechanism includes a housing (6) located on the stirring tank (1). A first gear (23), a second gear (24), and a third gear (25) are rotatably installed inside the housing (6). A synchronizing column (26) is fixedly installed at one bottom end of each of the first gear (23), the second gear (24), and the third gear (25). A stirring column (27) is fixedly installed at one bottom end of each of the multiple synchronizing columns (26). A multiple stirring rod (28) is fixedly installed on the outer surface of each of the multiple stirring columns (27). A first motor (13) is fixedly installed on the top of the housing (6), and the output end of the first motor (13) is fixedly connected to the first gear (23). A long frame (14) is fixedly installed on the mixing tank (1). A second motor (15) is fixedly installed on one side of the long frame (14). A rotating plate (16) is fixedly installed at the output end of the second motor (15). A sliding column (19) is rotatably installed on one side of the rotating plate (16). A U-shaped plate (17) is provided on the sliding column (19). A connecting rod (20) is fixedly installed on one side of the U-shaped plate (17), and the connecting rod (20) is fixedly connected to the box body (6).

2. The automatic emulsification device for architectural coating production according to claim 1, characterized in that: The U-shaped plate (17) has a U-shaped groove (18), and the sliding column (19) is slidably installed in the U-shaped groove (18).

3. The automatic emulsification device for architectural coating production according to claim 1, characterized in that: A fixing rod (22) is fixedly installed on one side of the long frame (14), and a limiting sleeve (21) is fixedly installed on one side of the fixing rod (22), and the connecting rod (20) is slidably installed in the limiting sleeve (21).

4. The automatic emulsification device for architectural coating production according to claim 1, characterized in that: Support blocks (7) are fixedly installed on both sides of the outer wall of the box (6), and two telescopic rods (8) are symmetrically fixedly installed on the top of the mixing tank (1). One end of each of the two telescopic rods (8) is fixedly connected to the corresponding support block (7).

5. An automatic emulsification device for producing architectural coatings according to claim 1, characterized in that: The top of the mixing tank (1) is symmetrically provided with two support frames (2), and each of the two support frames (2) is screwed with a fixing bolt (3). The same housing (5) is fixedly installed on one side of each of the two support frames (2), and the bottom of the housing (5) is open.

6. An automatic emulsification device for producing architectural coatings according to claim 1, characterized in that: The mixing tank (1) is equipped with a controller (9), and the controller (9) is electrically connected to the first motor (13) and the second motor (15). The bottom of the mixing tank (1) is equipped with a discharge pipe (29), and the discharge pipe (29) is equipped with a valve (30). The bottom inner wall of the mixing tank (1) is conical.

7. An automatic emulsification device for producing architectural coatings according to claim 1, characterized in that: The mixing tank (1) has an observation window (11) on one side, and a protective box (4) is fixedly installed on one side of the mixing tank (1), and the protective box (4) encloses the observation window (11).

Citation Information

Patent Citations

  • Emulsifying device for production of building thermal insulation coating

    CN216137054U