Movable pneumatic foaming spraying equipment for automobile coating

By introducing multi-angle cleaning and height-adjustable design into automotive painting equipment, the problems of difficult cleaning of mixing tanks and adaptability to different operator heights have been solved, improving cleaning efficiency and ease of operation.

CN223505490UActive Publication Date: 2025-11-04YANGZHOU YUESIJIA MECHANICAL ENG CO LTD
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Patent Information

Application Number
CN202422486623.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-11-04
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

Existing mobile pneumatic foaming spraying equipment for automotive coatings is difficult to effectively clean mixed shells and is difficult to adapt to the height of different operators and the needs of different work scenarios, which reduces the convenience and efficiency of operation.

Method used

A mobile pneumatic foaming spraying equipment for automotive painting was designed, which includes an adjustment mechanism, a mixing mechanism, and a cleaning mechanism. The equipment achieves multi-angle cleaning of the mixing tank through a water pump and a nozzle assembly, and the handle adjustment mechanism can accommodate the height needs of different operators.

Benefits of technology

It improves the cleaning efficiency of the mixing tank, reduces the workload and time cost of manual cleaning, and enhances the convenience and efficiency of operation.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223505490U_ABST
    Figure CN223505490U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of automobile coating equipment, and particularly discloses automobile coating movable pneumatic foaming spraying equipment which comprises a bearing plate, a stirring tank is fixedly installed in the center of the top of the bearing plate, a protection box is fixedly installed at the front end of the bearing plate, and stand columns are symmetrically installed at the rear end of the bearing plate. The bearing plate comprises an adjusting mechanism used for adjusting the height. When the stirring tank needs to be cleaned, an operator enables the spray head assembly to spray water through the cleaning mechanism and drives the spray head assembly to rotate through the stirring mechanism, so that in the water spraying and cleaning process of the spray head assembly, on one hand, the spray head assembly horizontally rotates around the axis of the rotating cylinder; and on the other hand, the nozzle assembly rotates in the vertical direction around the center of the rotating third conical tooth, so that water sprayed by the nozzle assembly can clean the interior of the stirring tank in a multi-angle mode, it is ensured that the inner wall of the stirring tank is thoroughly cleaned, the cleaning efficiency is greatly improved, and the workload and time cost of manual cleaning are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automobile coating equipment, concretely relates to a movable pneumatic foaming spraying equipment for automobile coating. BACKGROUND

[0002] The movable pneumatic foaming spraying equipment for automobile coating atomizes paint into tiny particles by compressed air, mixes with foaming agent, forms abundant foam paint for coating of vehicle body, frame, bumper and other components, can realize uniform and delicate spraying effect, has good mobility and can be conveniently transferred between different coating stations.

[0003] Chinese patent CN218690844U proposes a movable pneumatic foaming spraying equipment for automobile coating including a bottom plate, a fixed box and a pressure pump are installed on the top outer wall of the bottom plate through bolts, a connecting pipe is installed on the input end of the pressure pump through bolts, a mixing shell is welded in the fixed box, a receiving groove is arranged on the bottom inner wall of the mixing shell, the receiving groove is connected with the pressure pump through the connecting pipe, a cover plate is installed on the top outer wall of the fixed box through bolts, and a driving motor is installed on the top outer wall of the cover plate near the center through bolts; a support frame is installed on the top outer wall of the bottom plate through bolts, and a conveying pipe is installed in the support frame; the stirring paddle, the receiving groove and the pressure pump can mix and stir the paint during use, then output the paint through the pressure pump, thereby improving the mixing efficiency of the raw materials during use, making the mixing of the raw materials more uniform, and facilitating the spraying of the staff.

[0004] In the above patent, after stirring is completed, it is difficult to clean the mixing shell, which reduces the cleaning efficiency, increases the workload and time cost of manual cleaning, and the push rod is difficult to adapt to the height of different operators and the needs of specific work scenes, which reduces the convenience and efficiency of operation. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a movable pneumatic foaming spraying equipment for automobile coating to solve the problems in the prior art that it is difficult to clean the mixing shell and difficult to adapt to the height of different operators and the needs of specific work scenes.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a movable pneumatic foaming spraying equipment for automobile coating, including a bearing plate, a stirring tank is fixedly installed at the top center of the bearing plate, a protection box is fixedly installed at the front end of the bearing plate, vertical columns are symmetrically installed at the rear end of the bearing plate, the bearing plate includes an adjusting mechanism for adjusting height, a stirring mechanism for stirring and a cleaning mechanism for cleaning;

[0007] The water pump outlet is fixedly sleeved with a water delivery pipe, the bottom end outlet of the water delivery pipe is rotationally connected with a rotating cylinder, the rotating cylinder is rotationally connected to the top wall of the stirring tank, the bottom end of the rotating cylinder penetrates through the top wall of the stirring tank and is fixedly sleeved with a three-way pipe, the two end outlets of the three-way pipe are rotationally connected with spray head assemblies, the outer surface of the spray head assemblies is fixedly sleeved with third bevel gears, a plurality of turbulence rods are fixedly installed on the bottom wall of the stirring tank, the top ends of the plurality of turbulence rods are fixedly connected with a same fixed gear disc, and the outer surface of the fixed gear disc is engaged with the outer surface of the spray head assemblies.

[0008] Preferably, the stand column is internally provided with a clamping groove and a sliding groove, the clamping groove and the sliding groove are in communication, and a handrail is slidably connected to the inner wall of the sliding groove.

[0009] Preferably, the handrail is provided with a transmission groove at both ends, a pressing block is slidably connected to one side of the handrail, a linkage rod is movably connected to one end of the pressing block, the linkage rod is rotationally connected to the inner wall of the transmission groove through a screw rod in the middle, springs are movably connected to both sides of the linkage rod, a clamping block is fixedly connected to one end of the linkage rod, and the clamping block is slidably connected to the inner wall of the clamping groove.

[0010] Preferably, a motor is fixedly installed at the rear end of the top of the stirring tank, a first bevel gear is fixedly sleeved on the output shaft of the motor, a second bevel gear is engagedly installed on the outer surface of the first bevel gear, the second bevel gear is fixedly sleeved on the top end outer surface of the rotating cylinder, and a plurality of stirring rods are fixedly connected to the lower end outer surface of the rotating cylinder extending into the stirring tank.

[0011] Preferably, a three-way valve is fixedly sleeved on the front end of the bottom of the stirring tank, a material delivery pipe is fixedly sleeved on the right end of the three-way valve, one end of the material delivery pipe penetrates through the side wall of the protection box and is fixedly sleeved on the feeding port of the pressurizing pump, the pressurizing pump is fixedly installed on the bottom wall of the protection box, a material outlet pipe is fixedly sleeved on the discharge port of the pressurizing pump, and one end of the material outlet pipe penetrates through the top wall of the protection box and extends to the front end of the protection box.

[0012] Preferably, a sewage pipe is fixedly sleeved on the bottom end of the three-way valve, and the bottom end of the sewage pipe penetrates through the inside of the bearing plate and extends below the bearing plate.

[0013] Preferably, a feeding port is formed in one side of the top end of the stirring tank, and a plurality of universal wheels are fixedly installed on the bottom end of the bearing plate.

[0014] Compared with the prior art, the stirring tank has the advantages that:

[0015] 1. When the mixing tank needs to be cleaned, the operator uses the cleaning mechanism to spray water from the nozzle assembly. The mixing mechanism drives the nozzle assembly to rotate, so that during the water spraying cleaning process, the nozzle assembly rotates horizontally around the axis of the rotating cylinder and vertically around the center of the third conical tooth. This allows the water sprayed from the nozzle assembly to clean the inside of the mixing tank from multiple angles, ensuring that the inner wall of the mixing tank is thoroughly cleaned, greatly improving cleaning efficiency and reducing the workload and time cost of manual cleaning.

[0016] 2. When the position of the handrail needs to be adjusted, the present invention first presses the pressure block, which pushes the linkage rod to move and causes the spring to contract. This causes the linkage rod to move the locking block away from the inner wall of the slot, thereby releasing the latch. Then, the handrail is pushed to slide on the inner wall of the slide groove. When it reaches the appropriate position, the pressure block is released, and the spring rebounds, causing the linkage rod to move the locking block back into the inner wall of the slot, thus fixing the handrail again. This allows the height of the handrail to be flexibly adjusted according to the height of different operators and the needs of specific work scenarios, enabling operators to achieve the most comfortable grip height and improving the convenience of operation and work efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the side structure of this utility model;

[0018] Figure 2 for Figure 1 Enlarged structural diagram at point A;

[0019] Figure 3 This is a schematic diagram of the side cross-sectional structure of this utility model;

[0020] Figure 4 for Figure 3 Enlarged structural diagram at point B;

[0021] Figure 5 This is a top view cross-sectional structural diagram of the adjustment mechanism in this utility model;

[0022] Figure 6 for Figure 5 A magnified structural diagram at point C.

[0023] In the picture:

[0024] 1. Load-bearing plate; 2. Casters;

[0025] 3. Adjustment mechanism; 31. Column; 32. Handrail; 33. Slot; 34. Slide; 35. Transmission groove; 36. Pressure block; 37. Linkage rod; 38. Spring; 39. Locking block;

[0026] 4. Stirring mechanism; 41. Motor; 42. First conical tooth; 43. Second conical tooth; 44. Rotating cylinder; 45. Stirring rod;

[0027] 5. Cleaning mechanism; 51. Water pump; 52. Water supply pipe; 53. T-pipe; 54. Nozzle assembly; 55. Third conical tooth; 56. Fixed toothed disc; 57. Baffle bar;

[0028] 6. Mixing tank; 7. Protective box; 8. Feed inlet; 9. Three-way valve; 10. Sewage pipe; 11. Conveying pipe; 12. Pressure pump; 13. Discharge pipe. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Reference Figures 1-6 As shown, this utility model provides a mobile pneumatic foaming spraying equipment for automotive coating, including a support plate 1, a mixing tank 6 fixedly installed at the top center of the support plate 1, a protective box 7 fixedly installed at the front end of the support plate 1, and columns 31 symmetrically installed at the rear end of the support plate 1. The support plate 1 includes an adjustment mechanism 3 for adjusting the height, a mixing mechanism 4 for mixing, and a cleaning mechanism 5 for cleaning.

[0031] A water pump 51 is fixedly installed at the front end of the top of the mixing tank 6. A water supply pipe 52 is fixedly connected to the outlet of the water pump 51. A rotating cylinder 44 is rotatably connected to the bottom outlet of the water supply pipe 52. The rotating cylinder 44 is rotatably connected to the top wall of the mixing tank 6. A three-way pipe 53 is fixedly connected to the bottom end of the rotating cylinder 44 through the top wall of the mixing tank 6. A nozzle assembly 54 is rotatably connected to both ends of the bottom outlet of the three-way pipe 53. A third conical tooth 55 is fixedly fitted on the outer surface of the nozzle assembly 54. Several baffle rods 57 are fixedly installed on the bottom wall of the mixing tank 6. The top of the several baffle rods 57 is fixedly connected to the same fixed toothed disc 56. The outer surface of the fixed toothed disc 56 meshes with the outer surface of the nozzle assembly 54.

[0032] In this embodiment, when it is necessary to clean the mixing tank 6, the water pump 51 is first started. The water pump 51 draws out water and delivers it to the inside of the rotating drum 44 through the water pipe 52. The water flows into the three-way pipe 53 from the bottom slot of the rotating drum 44, and then flows to the nozzle assembly 54 from the two outlets at the bottom of the three-way pipe 53, so that the nozzle assembly 54 sprays water. Then the motor 41 is started, and its output shaft drives the first conical tooth 42 to rotate. The first conical tooth 42 drives the rotating drum 44 to rotate through the second conical tooth 43, thereby driving the three-way pipe 53 at the bottom and the nozzle assembly 54 to rotate horizontally around the axis of the rotating drum 44. While the nozzle assembly 54 rotates horizontally, it rotates vertically around the center of the rotating third conical tooth 55 when it meshes with the fixed toothed disc 56 through the third conical tooth 55. This allows the water sprayed by the nozzle assembly 54 to clean the inside of the mixing tank 6 from multiple angles, ensuring that the inner wall of the mixing tank 6 is thoroughly cleaned, greatly improving the cleaning efficiency and reducing the workload and time cost of manual cleaning.

[0033] In a further embodiment, the column 31 has a slot 33 and a slide groove 34 inside, the slot 33 and the slide groove 34 are interconnected, and a handrail 32 is slidably connected to the inner wall of the slide groove 34.

[0034] In this embodiment, the slot 33 and the slide groove 34 are connected, so that when the handrail 32 slides to the designated position, it can be locked into the slot 33 by the locking block 39 to fix the handrail 32, so as to meet the position requirements of the handrail 32 under different height requirements.

[0035] In a further embodiment, both ends of the handrail 32 are provided with transmission grooves 35, a pressure block 36 is slidably connected to one side of the handrail 32, a linkage rod 37 is movably connected to one end of the pressure block 36, the middle part of the linkage rod 37 is rotatably connected to the inner wall of the transmission groove 35 by a screw, springs 38 are movably connected to both sides of the linkage rod 37, and a locking block 39 is fixedly connected to one end of the linkage rod 37, the locking block 39 is slidably connected to the inner wall of the locking groove 33.

[0036] In this embodiment, when the position of the handrail 32 needs to be adjusted, the pressure block 36 is first pressed to move it into the transmission groove 35. Simultaneously, the transmission groove 35 moves, pushing the linkage rod 37 to move. Since the linkage rod 37 is fixed inside the transmission groove 35 by a screw, it rotates around the screw under the push of the pressure block 36. During this process, the springs 38 on both sides of the linkage rod 37 are compressed, and the end of the linkage rod 37 away from the pressure block 36 causes the locking block 39 to slide out from the inner wall of the slot 33, thereby releasing the latch. Then, the handrail 32 is pushed... 2. Allow it to slide on the inner wall of the slide groove 34. When the handle 32 reaches the desired position, release the pressure block 36. Under the elastic force of the spring 38, the linkage rod 37 rotates in the opposite direction, driving the locking block 39 to move towards the locking groove 33. When the locking block 39 slides back into the inner wall of the locking groove 33, the handle 32 is fixed on the column 31 again. Thus, the height of the handle 32 can be flexibly adjusted according to the height of different operators and the needs of specific work scenarios, so that the operator can reach the most comfortable grip height, improving the convenience of operation and work efficiency.

[0037] In a further embodiment, a motor 41 is fixedly installed at the rear end of the top of the mixing tank 6. A first conical tooth 42 is fixedly sleeved on the output shaft of the motor 41. A second conical tooth 43 is meshed on the outer surface of the first conical tooth 42. The second conical tooth 43 is fixedly sleeved on the outer surface of the top of the rotating cylinder 44. Several stirring rods 45 are fixedly connected to the lower outer surface of the rotating cylinder 44 extending into the interior of the mixing tank 6.

[0038] In this embodiment, when stirring is required, the motor 41 is started, and its output shaft drives the first conical tooth 42 to rotate. The first conical tooth 42 drives the second conical tooth 43 to rotate. At this time, the rotating cylinder 44 rotates with the rotation of the second conical tooth 43. As the rotating cylinder 44 rotates, the stirring rod 45 also rotates in the stirring tank 6 to stir and mix the materials in the stirring tank 6. Several turbulence rods 57 play a turbulence role during the stirring process, making the materials more turbulent and able to mix together better, ensuring thorough mixing.

[0039] In a further embodiment, a three-way valve 9 is fixedly sleeved at the bottom front end of the mixing tank 6, and a conveying pipe 11 is fixedly sleeved at the right end of the three-way valve 9. One end of the conveying pipe 11 passes through the side wall of the protective box 7 and is fixedly sleeved at the inlet of the pressure pump 12. The pressure pump 12 is fixedly installed on the bottom wall of the protective box 7, and a discharge pipe 13 is fixedly sleeved at the outlet of the pressure pump 12. One end of the discharge pipe 13 passes through the top wall of the protective box 7 and extends to the front end of the protective box 7.

[0040] In this embodiment, when a spraying operation is required, the pressure pump 12 is started, and the material flows from the three-way valve 9 at the bottom front of the mixing tank 6 into the conveying pipe 11. The material enters the pressure pump 12 through the conveying pipe 11, and the pressure pump 12 pressurizes the material. The pressurized material flows out from the outlet of the pressure pump 12 and is conveyed to the nozzle of the device through the outlet pipe 13 for foaming spraying operation.

[0041] In a further embodiment, a sewage pipe 10 is fixedly sleeved at the bottom end of the three-way valve 9, and the bottom end of the sewage pipe 10 passes through the inside of the support plate 1 and extends to the bottom of the support plate 1.

[0042] In this embodiment, when it is necessary to discharge sewage or wastewater from the mixing tank 6, the corresponding channel of the three-way valve 9 is opened so that sewage or wastewater can flow out from the sewage pipe 10 through the three-way valve 9. This design allows for easy switching of channels and is simple and convenient to operate.

[0043] In a further embodiment, a feed inlet 8 is provided on one side of the top of the mixing tank 6, and several casters 2 are fixedly installed at the bottom of the bearing plate 1.

[0044] In this embodiment, the feed inlet 8 can put materials into the mixing tank 6, and the casters 2 make the whole equipment mobile, allowing the equipment to move flexibly between different work sites, thus improving the ease of use of the equipment.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mobile pneumatic foaming spraying equipment for automotive painting, comprising a support plate (1), characterized in that, A mixing tank (6) is fixedly installed at the top center of the bearing plate (1), a protective box (7) is fixedly installed at the front end of the bearing plate (1), and columns (31) are symmetrically installed at the rear end of the bearing plate (1). The bearing plate (1) includes an adjustment mechanism (3) for adjusting the height, a mixing mechanism (4) for mixing, and a cleaning mechanism (5) for cleaning. A water pump (51) is fixedly installed at the top front end of the mixing tank (6). A water supply pipe (52) is fixedly sleeved at the outlet of the water pump (51). A rotating cylinder (44) is rotatably connected to the bottom outlet of the water supply pipe (52). The rotating cylinder (44) is rotatably connected to the top wall of the mixing tank (6). The bottom end of the rotating cylinder (44) passes through the top wall of the mixing tank (6) and is fixedly sleeved with a three-way pipe (53). Both ends of the bottom outlet of the three-way pipe (53) are rotatably connected with a nozzle assembly (54). A third conical tooth (55) is fixedly sleeved on the outer surface of the nozzle assembly (54). Several baffle rods (57) are fixedly installed on the bottom wall of the mixing tank (6). The top ends of several baffle rods (57) are fixedly connected to the same fixed toothed disc (56). The outer surface of the fixed toothed disc (56) meshes with the outer surface of the nozzle assembly (54).

2. The mobile pneumatic foaming spraying equipment for automotive coating according to claim 1, characterized in that: The column (31) has a slot (33) and a slide (34) inside, the slot (33) and the slide (34) are connected, and a handrail (32) is slidably connected to the inner wall of the slide (34).

3. The mobile pneumatic foaming spraying equipment for automotive coating according to claim 2, characterized in that: Both ends of the handrail (32) are provided with transmission grooves (35). A pressure block (36) is slidably connected to one side of the handrail (32). A linkage rod (37) is movably connected to one end of the pressure block (36). The middle part of the linkage rod (37) is rotatably connected to the inner wall of the transmission groove (35) through a screw. Springs (38) are movably connected to both sides of the linkage rod (37). A locking block (39) is fixedly connected to one end of the linkage rod (37). The locking block (39) is slidably connected to the inner wall of the locking groove (33).

4. The mobile pneumatic foaming spraying equipment for automotive coating according to claim 1, characterized in that: A motor (41) is fixedly installed at the rear end of the top of the mixing tank (6). The output shaft of the motor (41) is fixedly sleeved with a first conical tooth (42). A second conical tooth (43) is meshed on the outer surface of the first conical tooth (42). The second conical tooth (43) is fixedly sleeved on the outer surface of the top end of the rotating cylinder (44). Several stirring rods (45) are fixedly connected to the lower outer surface of the rotating cylinder (44) extending into the interior of the mixing tank (6).

5. The mobile pneumatic foaming spraying equipment for automotive coating according to claim 1, characterized in that: A three-way valve (9) is fixedly sleeved at the bottom front end of the mixing tank (6). A conveying pipe (11) is fixedly sleeved at the right end of the three-way valve (9). One end of the conveying pipe (11) passes through the side wall of the protective box (7) and is fixedly sleeved at the inlet of the pressure pump (12). The pressure pump (12) is fixedly installed on the bottom wall of the protective box (7). A discharge pipe (13) is fixedly sleeved at the outlet of the pressure pump (12). One end of the discharge pipe (13) passes through the top wall of the protective box (7) and extends to the front end of the protective box (7).

6. The mobile pneumatic foaming spraying equipment for automotive coating according to claim 5, characterized in that: The bottom end of the three-way valve (9) is fixedly sleeved with a sewage pipe (10), the bottom end of which penetrates the inside of the bearing plate (1) and extends to the bottom of the bearing plate (1).

7. The mobile pneumatic foaming spraying equipment for automotive coating according to claim 1, characterized in that: The mixing tank (6) has a feed inlet (8) on one side of its top, and several casters (2) are fixedly installed at the bottom of the bearing plate (1).