Intelligent full-automatic double-sided plate dust remover

Abstract

The utility model provides an intelligent full-automatic double-sided plate dusting machine which comprises a machine body, a supporting frame is installed in the machine body, a top plate, a second limiting plate, an upper dusting machine body, a first limiting plate, a lower dusting machine body and a bottom plate are installed in the supporting frame, and the upper end face of the upper dusting machine body is fixedly connected with a first driving motor and a lead screw; a lifting motor and a connecting rotating shaft are arranged on the lower end face of the top plate, transmission gears are installed at the top ends of the lead screw, the lifting motor and the connecting rotating shaft, and dust sticking rollers, static electricity eliminators and brushes are installed on the lower end face of the upper dust remover and the upper end face of the lower dust remover. According to the plate dust removal device, the upper dust removal machine and the lower dust removal machine are arranged to clean the two faces of a plate at the same time, the brushes are made of flexible horse hair materials, and dust on the surface of the plate can be efficiently removed under the condition that the surface of the plate is not damaged; and the upper dust remover and the lower dust remover can be adjusted to adapt to dust removers with different sizes.

Description

Technical Field

[0001] This utility model relates to the technical field of dust removal machines for sheet metal, specifically an intelligent fully automatic dust removal machine for double-sided sheet metal. Background Technology

[0002] A large amount of dust is generated during the cutting and grinding of sheet materials. If this dust is not effectively removed, it will adhere to the surface of the sheet materials, affecting the appearance quality of the product and the progress of subsequent processes. Therefore, it is necessary to remove the dust.

[0003] In the prior art, a search revealed that application number CN202223347371.6 discloses a dust removal device for sheet metal processing equipment, including a shell with an internal cavity forming a cavity for placing the sheet metal processing equipment. The shell is cuboid in shape, with an open bottom surface. The side walls include a first side wall, a second side wall, a third side wall, and a fourth side wall. The upper part of the first and third side walls has observation holes, and the lower part of the outer side of the first and third side walls is provided with multiple casters. The first, second, third, and top walls are connected to form a whole. One side of the fourth side wall is hinged to the third side wall, and the other side is connected to the first side wall through a locking mechanism. This device can enclose the sheet metal processing equipment without affecting its normal use, thus confining the dust generated during processing inside the device and performing dust removal.

[0004] However, when the above-mentioned dust removal device is used, it removes dust from the surface of the board by "vacuuming". Since the board generates static electricity during the production process, the static electricity will attract dust. In addition, the surface of the board has many small gaps that are invisible to the naked eye, and it is impossible to suck up the dust in the small gaps. As a result, the efficiency of the "vacuuming" method is relatively low, resulting in an insignificant effect. Utility Model Content

[0005] The purpose of this utility model is to provide an intelligent fully automatic double-sided panel dust removal machine to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A smart, fully automatic dust collector for double-sided panels, comprising:

[0008] The machine body has a support frame installed inside. Vertically arranged within the support frame, from highest to lowest, are a top plate, a second limiting plate, an upper dust collector, a first limiting plate, a lower dust collector, and a bottom plate. A first drive motor and a lead screw are fixedly connected to the upper end face of the upper dust collector. A lifting motor and a connecting shaft are fixedly connected to the lower end face of the top plate. Transmission gears are installed at the top ends of the lead screw, lifting motor, and connecting shaft. These transmission gears cooperate to form a lifting assembly that controls the lifting and lowering of the upper dust collector. Correspondingly arranged dust-adhesive rollers, static eliminators, and brushes are installed on the lower end face of the upper dust collector and the upper end face of the lower dust collector.

[0009] Preferably, the brush and the dust-adhesive roller are rotatably connected by a second mounting plate and a first mounting plate fixedly connected to both sides of the upper and lower dust collectors, respectively, and the static eliminator is fixedly connected below the mounting strip inside the upper and lower dust collectors.

[0010] Preferably, a first drive motor is installed on the upper surface of the base plate. The first drive motor installed on the upper surface of the upper dust collector and the first drive motor installed on the upper surface of the base plate are rotatably connected to the rotating shaft of the brush of the upper dust collector and the rotating shaft of the brush of the lower dust collector, respectively, through a first transmission belt.

[0011] Preferably, a second drive motor is also installed on the upper surface of the base plate, and the second drive motor is rotatably connected to the dust-adhesive roller through a second transmission belt.

[0012] Preferably, the rotating shaft of the dust-adhesive roller connected to the first mounting plate below the upper dust collector is fitted with a sleeve, and the upper end face of the sleeve is fixedly connected to the lower end face of the first mounting plate via an adjusting rod.

[0013] Preferably, the dust-sticking rollers are in three sets, and the dust-sticking rollers are rotatably connected to each other via a third transmission belt.

[0014] Preferably, the dust-sticking roller and the brush shaft are rotatably connected via a fourth transmission belt.

[0015] Preferably, the lead screw passes through the second limiting plate and the upper dust collector and is fixedly connected to the first limiting plate.

[0016] Preferably, the lifting components are rotatably connected by a transmission chain.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This invention uses an upper dust collector and a lower dust collector to clean both sides of a board simultaneously. The brushes are made of soft horsehair, which can efficiently clean the dust on the board surface without damaging it. The upper dust collector is equipped with a lifting component, which can adjust the upper and lower dust collectors to accommodate different sizes of dust collectors. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a rear view of the present invention;

[0021] Figure 3 This is a front view of the present utility model;

[0022] Figure 4 This is a top view of the present invention;

[0023] Figure 5 This is a three-dimensional schematic diagram of the automatic adjustment component for the adhesive roller of this utility model;

[0024] Figure 6 This is a detailed drawing of the static electricity elimination component of this utility model.

[0025] In the picture: 1-Main body; 101-Support frame; 102-Top plate; 103-Connecting shaft; 104-Base plate; 2-First limiting plate; 3-Lower dust collector; 4-Upper dust collector; 5-First mounting plate; 501-Dust-adhesive roller; 502-Reset spring; 503-Sleeve; 504-Adjusting rod; 6-Static eliminator assembly; 601-Mounting strip; 602-Antistatic cloth wiping plate; 603-Adjusting bolt; 604-Connecting plate; 605-Air outlet; 606-Static eliminator; 7-Second mounting plate; 701-Brush; 8-First drive motor; 9-First transmission belt; 10-Screw; 11-Second limiting plate; 12-Lifting motor; 13-Second drive motor; 14-Second transmission belt; 15-Third transmission belt; 16-Fourth transmission belt; 17-Transmission chain; 18-Transmission gear; 19-Main air pipe; 1901-Branch air pipe. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example:

[0028] Please see Figures 1 to 4 This utility model provides a technical solution:

[0029] A smart, fully automatic dust collector for double-sided panels, comprising:

[0030] The machine body 1 has a support frame 101 installed inside it. The support frame 101 has a top plate 102, a second limiting plate 11, an upper dust collector 4, a first limiting plate 2, a lower dust collector 3, and a bottom plate 104 installed vertically from high to low inside it. The upper end face of the upper dust collector 4 is fixedly connected to a first drive motor 8 and a lead screw 10. The lower end face of the top plate 102 is fixedly connected to a lifting motor 12 and a connecting shaft 103. The top ends of the lead screw 10, the lifting motor 12, and the connecting shaft 103 are equipped with transmission gears 18. The transmission gears 18 cooperate to form a lifting assembly that controls the lifting of the upper dust collector 4. The lower end face of the upper dust collector 4 and the upper end face of the lower dust collector 3 are equipped with correspondingly arranged dust sticking rollers 501, static eliminators 606, and brushes 701.

[0031] In this embodiment, using only a single-sided dust collector results in low cleaning efficiency. However, for double-sided dust collectors, the cleaning effect is poor because the specifications of the boards are not fixed and the distance between the upper and lower dust collectors is too large or too small. Therefore, four lead screws 10 are installed on the top of the upper dust collector 4. The lead screws 10 are limited and fixed by the first limiting plate 2 and the second limiting plate 11. At the same time, rotating the four lead screws 10 realizes the lifting and lowering of the upper dust collector 4, thereby adapting to different board sizes.

[0032] The lifting assembly is powered by a lifting motor 12 installed below the top plate 102. A transmission chain 17 connects the lead screw 10, the rotating shaft 103, and the transmission gear 18 on the lifting motor 12 to achieve the desired connection. Figure 4 ).

[0033] Specifically, the lead screw 10 passes through the second limiting plate 11 and the upper dust collector 4 and is fixedly connected to the first limiting plate.

[0034] Specifically, the lifting components are rotatably connected by a transmission chain 17.

[0035] In this embodiment, three sets of dust-adhesive rollers 501 are installed between the upper dust collector 4 and the lower dust collector 3 (e.g., ...). Figure 3 The adhesive rollers 501 (A, B, C) can effectively remove dust and other foreign objects from the surface of the board, preventing damage to the board. The adhesive rollers 501 can also be used to drive the board entering the dust collector to move towards the brush 701. Static eliminators 606 are installed between the adhesive rollers 501. Static electricity on the board will attract dust, resulting in poor dust removal efficiency. The static eliminators 606 can effectively remove static electricity on the board and improve dust removal efficiency.

[0036] The static eliminator 606 is fixedly installed on the side of the mounting strip 601. The connecting plate 604 is fixedly installed below the mounting strip 601. The adjusting bolt 603 is installed in the thread of the connecting plate 604. The antistatic cloth wiping plate 602 is rotatably connected to the bottom of the adjusting bolt 603. The antistatic cloth wiping plate 602 is sleeved on the outside of the connecting plate 604. After adjusting the height of the dust collector 4 using the lifting component, the height of the antistatic cloth wiping plate 602 can be finely adjusted according to the size of the plate by adjusting the adjusting bolt 603.

[0037] The static eliminator 606 consists of a high-voltage power generator and a discharge electrode (usually made into an ion needle). It ionizes the air into a large number of positive and negative ions through high-voltage corona discharge at the tip. Then, through the air duct 1901 and the air outlet 605 below the static eliminator 606, the air blows a large number of positive and negative ions onto the surface of the object to neutralize static electricity. The anti-static cloth wiping plate 602 is connected to the external grounding wire. It can remove dust from the surface while discharging ions from the plate that are in contact with the anti-static cloth wiping plate 602, thereby completely eliminating static electricity.

[0038] The bronchus 1901 is connected to the main air pipe 19 at the top, and the main air pipe 19 passes through the top plate 102 and is connected to the external fan.

[0039] In this embodiment, the second drive motor 13 drives the sticky roller 501 to rotate. The second drive motor 13 is rotatably connected to the "A" sticky roller 501 and the "B" sticky roller 501 via the second transmission belt 14. At the same time, the "B" sticky roller 501 is rotatably connected to the "A" sticky roller 501 via the third transmission belt 15. The "A" sticky roller 501 is rotatably connected to the rotating shaft of the brush 701 via the fourth transmission belt 16. Thus, the "A" and "B" sticky rollers 501 can drive the "C" sticky roller 501 and the brush 701 to rotate.

[0040] After the board enters the dust collector, the dust-sticking roller 501 of the lower dust collector 3 rotates, thereby driving the board to move towards the side of the brush 701. Although the dust-sticking roller 501 of the upper dust collector 4 is not connected to a drive device, it is also rotatably connected to the first mounting plate 5, so it can also rotate and clean the dust on the upper surface of the board under the action of friction.

[0041] Meanwhile, an opening is provided in the first mounting plate 5 below the upper dust collector 4. A sleeve 503 is fitted on the outside of the rotating shaft of the sticky roller 501. An adjusting rod 504 is set on the top of the sleeve 503. When the plate enters the dust collector, the plate can squeeze the sticky roller 501 of the upper dust collector 4, thereby applying upward pressure and driving the sticky roller 501 and the adjusting rod 504 to move upward. Since the adjusting rod 504 is fitted with a return spring 502, under the action of the return spring 502 applying a return force in the opposite direction, the sticky roller 501 of the upper dust collector 4 will be firmly pressed on the plate, which can prevent the plate from falling off and better perform the dust removal work.

[0042] Specifically, the brush 701 and the dust-adhesive roller 501 are rotatably connected by the second mounting plate 7 and the first mounting plate 5, which are fixedly connected to the upper dust collector 4 and the lower dust collector 3, respectively. The static eliminator 606 is fixedly installed on the side of the mounting strip 601. The connecting plate 604 is fixedly installed below the mounting strip 601. The adjusting bolt 603 is threaded on the inner thread of the connecting plate 604. The antistatic cloth wiping plate 602 is rotatably connected to the bottom of the adjusting bolt 603. The antistatic cloth wiping plate 602 is sleeved on the outside of the connecting plate 604. The static eliminator 606 is a finished product using existing technology.

[0043] Specifically, a sleeve 503 is provided around the rotating shaft of the dust-adhesive roller 501 connected to the first mounting plate 5 below the upper dust collector 4. The upper end face of the sleeve 503 is fixedly connected to the lower end face of the first mounting plate 5 via an adjusting rod 504.

[0044] In this embodiment, a brush 701 is used to deeply clean the upper and lower surfaces of the board, removing surface dust. The brush 701 is made of horsehair, which is soft, resilient, and of good quality. It has excellent elasticity, shock absorption, and wear resistance, allowing the brush 701 to adhere well to the surface of the board when brushing, without scratching or damaging it. At the same time, horsehair has strong antistatic properties, which means that static electricity is not easily generated during the dust removal process, thus avoiding the problem of reduced cleaning effect due to static electricity attracting dust.

[0045] Specifically, a first drive motor 8 is installed on the upper surface of the base plate 104. The first drive motor 8 installed on the upper surface of the upper dust collector 4 and the first drive motor 8 installed on the upper surface of the base plate 104 are rotatably connected to the rotating shaft of the brush 701 of the upper dust collector 4 and the rotating shaft of the brush 701 of the lower dust collector 3 respectively through the first transmission belt 9.

[0046] Specifically, a second drive motor 13 is also installed on the upper surface of the base plate 104, and the second drive motor 13 is rotatably connected to the dust roller 501 through the second transmission belt 14.

[0047] Specifically, the dust-adhesive roller 501 has three sets, and the dust-adhesive rollers 501 are rotatably connected to each other by a third transmission belt 15.

[0048] Specifically, the dust-adhesive roller 501 and the brush 701 are rotatably connected via a fourth transmission belt 16.

[0049] In this embodiment, the system can be controlled by a PLC or other controller. By setting the model of the sheet material, the distance between the upper dust collector 4 and the lower dust collector 3 can be automatically adjusted.

[0050] In use, this utility model removes the board from the adhesive roller 501 ( Figure 3The board is placed in the dust collector from side C). The sticky roller 501 first cleans the floating dust on the surface of the board. At the same time, the static eliminator 606 between the sticky rollers 501 can eliminate the static electricity carried on the board and prevent static electricity from attracting dust. The second drive motor 13 drives the sticky roller 501 to rotate, which drives the sticky roller 501 to move the board towards the brush 701. The soft brush 701 made of horsehair will continuously brush the surface of the board to further clean the dust. Finally, the board will leave the dust collector from the side of the brush 701.

[0051] All other parts of this utility model not described herein are the same as existing technologies, or are known technologies, or can be implemented using existing technologies, and will not be described in detail here.

[0052] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent fully automatic dust collector for double-sided panels, characterized in that, include: The machine body (1) is equipped with a support frame (101). The support frame (101) is vertically installed with a top plate (102), a second limiting plate (11), an upper dust collector (4), a first limiting plate (2), a lower dust collector (3), and a bottom plate (104) in descending order of height. The upper dust collector (4) is fixedly connected to a first drive motor (8) and a lead screw (10). The lower end of the top plate (102) is fixedly connected to a lifting mechanism. The upper dust collector (4) is equipped with a lowering motor (12) and a connecting shaft (103). The top of the lead screw (10), the lifting motor (12) and the connecting shaft (103) are equipped with transmission gears (18). The transmission gears (18) cooperate to form a lifting assembly for controlling the lifting of the upper dust collector (4). The lower end face of the upper dust collector (4) and the upper end face of the lower dust collector (3) are equipped with corresponding dust sticking rollers (501), static eliminators (606) and brushes (701).

2. The intelligent fully automatic double-sided panel dust collector according to claim 1, characterized in that: The brush (701) and the dust roller (501) are rotatably connected by the second mounting plate (7) and the first mounting plate (5) fixedly connected to the upper dust collector (4) and the lower dust collector (3) respectively. The static eliminator (606) is fixedly connected below the mounting strip (601) inside the upper dust collector (4) and the lower dust collector (3).

3. The intelligent fully automatic double-sided panel dust collector according to claim 1, characterized in that: The upper end face of the base plate (104) is equipped with a first drive motor (8). The first drive motor (8) installed on the upper end face of the upper dust collector (4) and the first drive motor (8) installed on the upper end face of the base plate (104) are rotatably connected to the rotating shaft of the brush (701) of the upper dust collector (4) and the rotating shaft of the brush (701) of the lower dust collector (3) respectively through the first transmission belt (9).

4. The intelligent fully automatic double-sided panel dust collector according to claim 3, characterized in that: A second drive motor (13) is also installed on the upper surface of the base plate (104). The second drive motor (13) is rotatably connected to the dust roller (501) through the second transmission belt (14).

5. The intelligent fully automatic double-sided panel dust collector according to claim 2, characterized in that: The upper dust collector (4) is connected to the first mounting plate (5) below the dust sticking roller (501) with a sleeve (503) on its rotating shaft. The upper end face of the sleeve (503) is fixedly connected to the lower end face of the first mounting plate (5) through the adjusting rod (504).

6. The intelligent fully automatic double-sided panel dust collector according to claim 4, characterized in that: The sticky rollers (501) are in three sets, and the sticky rollers (501) are rotatably connected to each other by a third transmission belt (15).

7. The intelligent fully automatic double-sided panel dust collector according to claim 4, characterized in that: The dust roller (501) and the brush (701) shaft are rotatably connected by a fourth transmission belt (16).

8. The intelligent fully automatic double-sided panel dust collector according to claim 1, characterized in that: The lead screw (10) passes through the second limiting plate (11) and the upper dust collector (4) and is fixedly connected to the first limiting plate.

9. The intelligent fully automatic double-sided panel dust collector according to claim 1, characterized in that: The lifting components are rotatably connected by a transmission chain (17).

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