Teaching automatic pouring device based on low-melting-point alloy casting
By designing an automatic pouring device based on low-melting-point alloys, the equipment and safety issues in casting classroom teaching were solved, realizing a safe and low-energy casting internship process, allowing students to experience the casting process in a safe environment.
Patent Information
- Application Number
- CN202422330934.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-09-24
AI Technical Summary
Casting classroom teaching is limited by equipment and safety issues, making it difficult for students to personally experience the casting process. Existing teaching methods pose safety hazards and are costly.
An automatic casting device for teaching purposes based on low-melting-point alloy casting was designed, including a casting mold, a high-frequency hot melt machine, a casting cup, a base, a lifting component, a horizontal moving component, a rotating component, and a clamping component. Through the synergistic action of these components, the solid metal is moved, melted, and cast into shape. Low-melting-point alloys such as tin-bismuth alloy (melting point 70℃) are used for casting.
It enables safe, unmanned casting teaching, reduces the power consumption of metal melting, and improves teaching safety and process integrity.
Smart Images

Figure CN223506213U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pouring device technical field, especially in based on low melting point alloy casting's teaching automatic pouring device. BACKGROUND
[0002] Current casting classroom teaching is limited by equipment and safety problems, casting teaching cannot or less can open furnace and carry out actual casting, very few students can personally experience the process of casting, leading to many knowledge of casting only stay in the stage of talking about military affairs on paper, but to the scene visit is limited by visit time arrangement, on-site visit receiving condition, safety management and traffic and many other restrictions, a teaching often spends a lot of time and energy in preparation and organization. Not only increase the workload of organization preparation, improve the teaching cost, and because it is machining site teaching, there is also certain safety hidden danger and management difficulty. UTILITARY MODEL CONTENT
[0003] The utility model is to provide a kind of based on low melting point alloy casting's teaching automatic pouring device, to solve the problem existing in current casting classroom casting teaching.
[0004] To solve the above technical problem, the utility model provides based on low melting point alloy casting's teaching automatic pouring device, including pouring mold, high frequency hot melting machine and pouring cup;It also includes base and lifting assembly, horizontal moving assembly, rotating assembly and clamping assembly;
[0005] The clamping assembly is connected with the horizontal moving assembly, and the pouring cup is clamped and moved horizontally;
[0006] The lifting assembly is connected with the horizontal moving assembly, so as to drive the horizontal moving assembly, the clamping assembly and the pouring cup to vertically lift;
[0007] The rotating assembly is connected with the lifting assembly, so as to drive the lifting assembly, the horizontal moving assembly, the clamping assembly and the pouring cup to rotate;
[0008] The pouring mold and the high frequency hot melting machine are respectively arranged on both sides of the base, under the action of the lifting assembly, the horizontal moving assembly and the rotating assembly, the solid metal of the pouring cup is moved to the high frequency hot melting machine to be melted into liquid metal, and then moved to the pouring mold to be formed by pouring.
[0009] Preferably, the horizontal moving assembly comprises horizontal moving slide rail and horizontal moving slide block, the horizontal moving slide block is connected with the clamping assembly and moves horizontally along the horizontal moving slide rail.
[0010] Preferably, the lifting assembly comprises lifting slide rail and lifting slide block, the lifting slide block is connected with the horizontal moving assembly and vertically lifts along the lifting slide rail.
[0011] Preferably, the rotating assembly comprises a rotating motor and a rotating base, the rotating base is installed at the bottom of the lifting slide rail, under the action of the rotating motor, the lifting assembly is driven to rotate.
[0012] Preferably, the clamping assembly comprises a clamping jaw and a turnover motor, the clamping jaw clamps and fixes the pouring cup, one end of the turnover motor is connected with the clamping jaw, and the other end is connected with the horizontal moving slide block through a support, under the action of the turnover motor, the clamping jaw and the clamped pouring cup are driven to overturn, so that the liquid metal in the pouring cup is poured into the pouring mold.
[0013] Preferably, the clamping jaw is a pneumatic clamping jaw, and the end part of the clamping jaw is in an arc structure, so that the cylindrical pouring cup can be stably clamped.
[0014] Compared with the prior art, the automatic pouring device based on low-melting-point alloy casting for teaching has the advantages that:
[0015] The melting point of the selected low-melting-point alloy is 50-100 DEG C, such as liquid metal tin bismuth alloy, tin 3 bismuth 7; the melting point is 70 DEG C, and the liquid metal is used to replace aluminum water and molten iron for casting, so that the safety of practice is ensured, the power consumption of the melted metal is reduced, the completeness of the casting practice process is ensured, and the safety of pouring teaching is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a structural schematic view of the automatic pouring device based on low-melting-point alloy casting for teaching provided by the utility model;
[0017] Figure 2 is a front view of the automatic pouring device based on low-melting-point alloy casting for teaching provided by the utility model;
[0018] Figure 3 is a side view of the automatic pouring device based on low-melting-point alloy casting for teaching provided by the utility model;
[0019] Figure 4 is a top view of the automatic pouring device based on low-melting-point alloy casting for teaching provided by the utility model;
[0020] Figure 5 is a structural schematic view of the clamping assembly provided by the utility model.
[0021] In the drawing: 1, pouring mold; 2, high-frequency hot melting machine; 3, pouring cup; 4, base; 5, lifting assembly; 6, horizontal moving assembly; 7, rotating assembly; 8, clamping assembly; 801, clamping jaw; 802, turnover motor. DETAILED DESCRIPTION
[0022] The utility model will be made further detailed description below combining with the drawings and specific embodiments. The advantages and features of the utility model will be more clear according to the following description and claims. It should be noted that, the drawings all adopt very simplified form and all use non-precise proportion, just to facilitate, clear and assist the purpose of description of the utility model embodiment.
[0023] In the description of the utility model, it needs to be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model by indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation.
[0024] In the description of the utility model, it needs to be understood that the terms "mounting", "connection", "connection" should be understood broadly unless otherwise explicitly specified and limited, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood through specific circumstances. Embodiment
[0025] The utility model provides a kind of automatic pouring device for teaching based on low melting point alloy casting, please refer to Figures 1-4 , including pouring mold 1, high-frequency hot melting machine 2 and pouring cup 3;Still including pedestal 4 and lifting assembly 5, horizontal moving assembly 6, rotating assembly 7 and clamping assembly 8;The clamping assembly 8 is connected with the horizontal moving assembly 6, and the pouring cup 3 is clamped and moved laterally;The lifting assembly 5 is connected with the horizontal moving assembly 6, to drive the horizontal moving assembly 6, the clamping assembly 8 and the pouring cup 3 vertically lift;The rotating assembly 7 is connected with the lifting assembly 5, to drive the lifting assembly 5, the horizontal moving assembly 6, the clamping assembly 8 and the pouring cup 3 rotate;The pouring mold 1 and the high-frequency hot melting machine 2 are respectively arranged on the two sides of the pedestal 4, under the action of the lifting assembly 5, the horizontal moving assembly 6 and the rotating assembly 7, after the solid metal of the pouring cup 3 is moved into the high-frequency hot melting machine 2 and is melted into liquid metal, it is moved into the pouring mold 1 and is formed by pouring.
[0026] Specifically, the horizontal moving assembly 6 comprises horizontal moving slide rails and horizontal moving slide blocks, the horizontal moving slide blocks are connected with the clamping assembly 8 and move horizontally along the horizontal moving slide rails.
[0027] Further, the lifting assembly 5 comprises lifting slide rails and lifting slide blocks, the lifting slide blocks are connected with the horizontal moving assembly 6 and vertically move along the lifting slide rails.
[0028] Further, the rotating assembly 7 comprises a rotating motor and a rotating base, the rotating base is installed at the bottom of the lifting slide rails, under the action of the rotating motor, the lifting assembly 5 is driven to rotate.
[0029] Specifically, please participate in reading Figure 5 The clamping assembly 8 comprises a clamping jaw 801 and a turnover motor 802, the clamping jaw 801 clamps and fixes the pouring cup 3, one end of the turnover motor 802 is connected with the clamping jaw 801, the other end is connected with the horizontal moving slide block through a support, under the action of the turnover motor 802, the clamping jaw 801 and the clamped pouring cup 3 are driven to overturn, so that the liquid metal in the pouring cup 3 is poured into the pouring mold 1.
[0030] Further, the clamping jaw 801 is a pneumatic clamping jaw, and the end part of the clamping jaw 801 is an arc structure, which can stably clamp the cylindrical pouring cup 3.
[0031] The liquid metal tin-bismuth alloy is tin 3 bismuth 7, and the melting point is 70 DEG C. The liquid metal is used instead of aluminum water and molten iron for casting, which can reduce the power consumption of the melted metal on the basis of ensuring the safety of practice, and ensure the completeness of the casting practice process. Meanwhile, the automatic pouring device can realize unmanned operation, and further improve the safety of pouring teaching.
[0032] The above description is only the description of the preferred embodiment of the utility model, and does not limit the scope of the utility model, any change and modification of the above description made by the ordinary skilled in the art of the utility model belongs to the protection scope of the claims.
Claims
1. An automatic pouring device for teaching based on casting of low melting point alloy, comprising a pouring mold (1), a high-frequency heat melting machine (2), and a pouring cup (3); characterized in that, It also includes a base (4) and lifting assembly (5), horizontal moving assembly (6), rotating assembly (7) and clamping assembly (8); The clamping assembly (8) is connected with the horizontal moving assembly (6), and the pouring cup (3) is clamped to move horizontally; The lifting assembly (5) is connected with the horizontal moving assembly (6), so as to drive the horizontal moving assembly (6), the clamping assembly (8) and the pouring cup (3) to move vertically; The rotating assembly (7) is connected with the lifting assembly (5), so as to drive the lifting assembly (5), the horizontal moving assembly (6), the clamping assembly (8) and the pouring cup (3) to rotate; The pouring mold (1) and the high-frequency hot melting machine (2) are respectively arranged on both sides of the base (4), and under the action of the lifting assembly (5), the horizontal moving assembly (6) and the rotating assembly (7), the solid metal of the pouring cup (3) is moved to the high-frequency hot melting machine (2) to melt into liquid metal, and then moved to the pouring mold (1) for casting.
2. The automatic pouring apparatus for teaching based on casting of a low melting point alloy according to claim 1, wherein The horizontal moving assembly (6) includes horizontal moving slide rails and horizontal moving slide blocks, the horizontal moving slide blocks are connected with the clamping assembly (8) and move horizontally along the horizontal moving slide rails.
3. The automatic pouring apparatus for teaching based on casting of a low melting point alloy according to claim 2, characterized by The lifting assembly (5) includes lifting slide rails and lifting slide blocks, the lifting slide blocks are connected with the horizontal moving assembly (6) and move vertically along the lifting slide rails.
4. The automatic pouring apparatus for teaching based on casting of a low melting point alloy according to claim 3, characterized by The rotating assembly (7) includes a rotating motor and a rotating seat, the rotating seat is installed at the bottom of the lifting slide rails, and under the action of the rotating motor, the lifting assembly (5) is driven to rotate.
5. The automatic pouring apparatus for teaching based on casting of a low melting point alloy according to claim 2, wherein The clamping assembly (8) includes a clamping jaw (801) and a turnover motor (802), the clamping jaw (801) clamps and fixes the pouring cup (3), one end of the turnover motor (802) is connected with the clamping jaw (801), the other end is connected with the horizontal moving slide block through a support, and under the action of the turnover motor (802), the clamping jaw (801) and the clamped pouring cup (3) are turned over, so that the liquid metal in the pouring cup (3) is poured into the pouring mold (1).
6. The automatic pouring apparatus for teaching based on casting of a low melting point alloy according to claim 5, wherein The clamping jaw (801) is a pneumatic clamping jaw, and the end of the clamping jaw (801) is an arc structure, which can stably clamp the cylindrical pouring cup (3).