Copper bar guillotine shear
By designing a movable clamping mechanism and a sharpening section, the copper rod cutting machine adapts to clamping copper rods of different lengths and keeps the cutting tool sharp, solving the problems of unsuitable clamping and frequent tool replacement in the existing technology, and improving work efficiency.
Patent Information
- Application Number
- CN202422574209.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-10-23
AI Technical Summary
Existing copper rod cutting machines are difficult to adapt to copper rods of different lengths when clamping and fixing them, and the frequent replacement of cutting tools reduces work efficiency.
A movable clamping mechanism and a sharpening section are designed. The clamping mechanism moves along the length of the machine body via a drive unit to accommodate copper rods of different lengths. The sharpening section keeps the blade sharp by using a sharpening stone, reducing the frequency of tool replacement.
The adaptability and working efficiency of the copper rod cutting machine have been improved, the clamping stability and the sharpness of the cutting tools have been enhanced, and the frequency of cutting tool replacement has been reduced.
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Figure CN223506288U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of copper rod processing equipment, and in particular relates to a copper rod cutting machine. Background Technology
[0002] A copper rod cutting machine is a mechanical device specifically designed for processing copper rod materials, widely used in metal processing, manufacturing, and related industries. Its main function is to cut long copper rods into smaller segments of a specified length to meet the needs of subsequent processing or production. For example, a copper rod cutting machine for the copper industry disclosed in patent application number CN201720633670.6 includes a fixed platform, the bottom of which is fixedly connected to the top of a fixed base, the bottom of which is fixedly connected to the top of a base, symmetrical support frames arranged on the left and right sides of the top of the fixed platform, the top of which is fixedly connected to the bottom of a horizontal plate, the top of which is fixedly connected to the bottom of a cylinder seat, and a hydraulic cylinder mounted on the top of the cylinder seat.
[0003] The existing copper rod cutting machine has poor adaptability because the clamping and fixing of the copper rod is difficult to adjust during use, which cannot meet the cutting operation of copper rods of different lengths. At the same time, the cutting tools need to be changed frequently to keep them sharp, which reduces work efficiency. Therefore, it is necessary to make improvements. Utility Model Content
[0004] The purpose of this utility model is to address the aforementioned technical problems by providing a copper rod cutting machine to improve its adaptability and working efficiency.
[0005] In view of this, the present invention provides a copper rod cutting machine, comprising:
[0006] The machine body has an equipment cavity inside and a frame on the machine body;
[0007] A cutting mechanism, which is mounted on a frame, includes a blade cover, a blade body, and a drive unit;
[0008] Also includes:
[0009] A clamping mechanism, comprising two clamping parts and a driving part for moving the two clamping parts;
[0010] A sharpening section is provided on both sides of the blade cover, and the sharpening section includes a whetstone for sharpening the blade body;
[0011] The clamping part can clamp the copper rod, and the two clamping parts can move away from or towards each other along the length of the machine body.
[0012] In this technical solution, during the use of the copper rod cutting machine, the copper rod is clamped by two clamping parts of the clamping mechanism. When dealing with cutting operations of copper rods of different lengths, the drive unit can drive the two clamping parts to move away from or closer to each other along the length direction of the machine body, thereby adapting to the clamping of copper rods of different lengths and improving the adaptability of the copper rod cutting machine. After the copper rod is clamped, the copper rod is cut by the blade on the cutting mechanism. During use, the blade can be sharpened by the whetstone on the sharpening part, thereby maintaining the sharpness of the blade and reducing the frequency of blade replacement, thus effectively improving work efficiency.
[0013] In the above technical solution, the driving unit further includes:
[0014] A central gear is rotatably mounted in the equipment cavity and is driven to rotate by a gear motor.
[0015] A rack, which is movably disposed in the equipment cavity, has two racks located on both sides of the central gear, the two racks are staggered, and a connecting arm is provided on the rack;
[0016] A movable slot is disposed on the surface of the machine body and communicates with the equipment cavity. A movable mounting seat is movably disposed on the movable slot. There are two movable mounting seats and they are symmetrically distributed along the length of the machine body.
[0017] The clamping part is disposed on the movable mounting base, the upper end of the connecting arm is connected to the bottom of the movable mounting base, and the rack meshes with the central gear.
[0018] In the above technical solution, the grinding part further includes:
[0019] The outer casing is disposed on the side wall of the blade cover;
[0020] A movable rod is movably mounted on the outer shell and the blade cover. The axis of the movable rod is parallel to the axis of the blade body. One end of the movable rod is located inside the blade cover, and the other end is located inside the outer shell.
[0021] A magnetic chuck, wherein the magnetic chuck is located at one end of the movable rod within the outer casing;
[0022] An electromagnet is disposed on the inner wall of the outer casing and located on the side of the magnetic chuck near the blade body.
[0023] An elastic reset element is disposed on the inner side wall of the housing and located to the side of the electromagnet, and the end of the elastic reset element is connected to the magnetic chuck.
[0024] The whetstone is located at one end of the movable rod inside the blade cover.
[0025] In the above technical solution, the clamping part further includes:
[0026] The mounting ring is mounted on a movable mounting base, and two drive cylinders are mounted on the mounting ring, with two drive rods symmetrically distributed radially along the mounting ring;
[0027] A clamping ring is disposed inside the mounting ring and is concentrically distributed with the mounting ring. The clamping ring is composed of several ring segments, and adjacent ring segments are connected to each other by an arc-shaped telescopic rod.
[0028] The drive end of the drive cylinder is connected to the ring segment.
[0029] In the above technical solution, further, the clamping ring has two rings that are spaced apart along the axial direction of the mounting ring, and several ring segments on the two clamping rings are staggered with each other.
[0030] The beneficial effects of this utility model are:
[0031] 1. By setting up a clamping part and a driving part in the clamping mechanism, the driving part can drive the two clamping parts to move away from or closer to each other along the length direction of the machine body, thereby adapting to the clamping of copper rods of different lengths and improving the adaptability of the copper rod cutting machine.
[0032] 2. With the addition of a sharpening section, the sharpening stone on the section can sharpen the blade, thereby maintaining its sharpness, reducing the frequency of blade replacement, and thus effectively improving work efficiency;
[0033] 3. By setting the clamping ring in the clamping part, the clamping part can adapt to copper rods of different sizes while maintaining the clamping stability of the copper rods. Attached Figure Description
[0034] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0035] Figure 1 This is a schematic diagram of the structure of a specific embodiment of the present utility model.
[0036] Figure 2 This is a schematic diagram of the main structure of this utility model.
[0037] Figure 3 This is a schematic diagram of the drive unit structure of this utility model.
[0038] Figure 4This is a schematic diagram of the grinding part structure of this utility model.
[0039] Figure 5 This is a schematic diagram of the clamping part of this utility model.
[0040] The markings in the diagram are as follows:
[0041] 1. Machine body; 2. Equipment cavity; 3. Frame; 4. Clamping part; 40. Mounting ring; 41. Drive cylinder; 42. Clamping ring; 420. Ring segment; 43. Arc-shaped telescopic rod; 5. Drive unit; 50. Central gear; 51. Rack; 52. Moving groove; 53. Connecting arm; 54. Moving mounting base; 6. Sharpening part; 60. Sharpening stone; 61. Outer shell; 62. Movable rod; 63. Magnetic chuck; 64. Electromagnet; 65. Elastic reset element; 7. Cutting mechanism; 70. Blade cover; 71. Blade body; 72. Drive unit. Detailed Implementation
[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0043] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0044] Example 1:
[0045] This application provides a copper rod cutting machine, including: a machine body 1, a machine cavity 2 is provided inside the machine body 1, and a frame 3 is provided on the machine body 1; a cutting mechanism 7 is provided on the frame 3, and the cutting mechanism 7 includes a blade cover 70, a blade body 71 and a drive unit 72.
[0046] It also includes: a clamping mechanism, which includes two clamping parts 4 and a driving part 5 for moving the two clamping parts 4; and a sharpening part 6, which is disposed on both sides of the blade cover 70 and includes a sharpening stone 60 for sharpening the blade body 71.
[0047] The clamping part 4 can clamp the copper rod, and the two clamping parts 4 can move away from or towards each other along the length of the body 1.
[0048] Furthermore, the drive unit 72 can be composed of a conventional lifting drive structure and a blade body 71 drive structure, such as a lifting drive cylinder 41 and a rotary motor. The lifting drive cylinder 41 is mounted on the frame 3, and the drive end of the lifting drive cylinder 41 is connected to the blade cover 70 to drive the blade cover 70 to move up and down. The blade body 71 is mounted in the blade cover 70 through a conventional rotating connection, and the lower half of the blade body 71 is located outside the blade cover 70. The rotary motor is mounted on the blade cover 70 and connected to the blade body 71 to drive the blade body 71 to rotate. A conventional control unit, such as a PLC control unit, is also installed on the machine body 1.
[0049] In this technical solution, during the use of the copper rod cutting machine, the copper rod is clamped by two clamping parts 4 of the clamping mechanism. When dealing with cutting operations of copper rods of different lengths, the drive unit 5 can drive the two clamping parts 4 to move away from or closer to each other along the length direction of the machine body 1, thereby adapting to the clamping of copper rods of different lengths and improving the adaptability of the copper rod cutting machine. After the copper rod is clamped, the copper rod is cut by the blade 71 on the cutting mechanism 7. During use, the blade 71 can be sharpened by the whetstone 60 on the whetstone part 6, thereby maintaining the sharpness of the blade 71, reducing the replacement frequency of the blade 71, and thus effectively improving work efficiency.
[0050] Example 2:
[0051] This embodiment provides a copper rod cutting machine. In addition to the technical solutions of the above embodiments, it also has the following technical features: the drive unit 5 further includes: a central gear 50, which is rotatably disposed in the equipment cavity 2 and is driven to rotate by a gear motor; a rack 51, which is movably disposed in the equipment cavity 2, and has two racks located on both sides of the central gear 50, with the two racks 51 being staggered, and a connecting arm 53 is provided on the rack 51; a moving groove 52, which is disposed on the surface of the machine body 1 and communicates with the equipment cavity 2, and a moving mounting seat 54 is movably disposed on the moving groove 52, and has two moving mounting seats 54 which are symmetrically distributed along the length direction of the machine body 1;
[0052] The clamping part 4 is disposed on the movable mounting base 54, the upper end of the connecting arm 53 is connected to the bottom of the movable mounting base 54, and the rack 51 meshes with the central gear 50.
[0053] Furthermore, the gear motor can be installed in the equipment cavity 2 or installed outside the machine body 1 with the drive end extending into the equipment cavity 2. The moving direction of the rack 51 is parallel to the length direction of the machine body 1, and the moving directions of the two racks 51 are always opposite. The moving groove 52 is a strip groove and is distributed along the length direction of the machine body 1. The moving mounting base 54 is movably installed on the moving groove 52 in a conventional manner, such as by means of a slide rail or slide groove.
[0054] In this embodiment, when adjusting the clamping part 4 of the clamping mechanism, the central gear 50 is driven to rotate. The rotation of the central gear 50 drives the two racks 51 meshing with it to move. The two racks 51 move in opposite directions. As the racks 51 move, the two movable mounting seats 54 move away from or closer to each other along the movable groove 52 under the drive of the connecting arm 53. This adjusts the distance between the two movable mounting seats 54, so that the distance between the clamping parts 4 on the two movable mounting seats 54 changes, adapting to the clamping of copper rods of different lengths and improving the adaptability of the copper rod cutting machine.
[0055] Example 3:
[0056] This embodiment provides a copper rod cutting machine. In addition to the technical solutions of the above embodiments, it also has the following technical features: the grinding part 6 further includes: a housing 61, which is disposed on the side wall of the blade cover 70; a movable rod 62, which is movably inserted through the housing 61 and the blade cover 70, with the axial direction of the movable rod 62 parallel to the axial direction of the blade 71, one end of the movable rod 62 located inside the blade cover 70, and the other end located inside the housing 61; a magnetic chuck 63, which is disposed at the end of the movable rod 62 located inside the housing 61; an electromagnet 64, which is disposed on the inner side wall of the housing 61 and located on the side of the magnetic chuck 63 near the blade 71; and an elastic reset member 65, which is disposed on the inner side wall of the housing 61 and located to the side of the electromagnet 64, with the end of the elastic reset member 65 connected to the magnetic chuck 63.
[0057] The whetstone 60 is located at one end of the movable rod 62 inside the blade cover 70.
[0058] Furthermore, the elastic reset member 65 can be a conventional elastic telescopic rod. Several electromagnets 64 and elastic reset members 65 can be installed and evenly distributed around the movable rod 62. Holes for the movable rod 62 to move are provided on the outer shell 61 and the blade cover 70. The movable rod 62 moves through the outer shell 61 and the blade cover 70 through the holes. Conventional reinforcing structures such as annular reinforcing protrusions can be installed at both ends of the holes.
[0059] In this embodiment, during the use of the copper rod cutting machine, after the blade 71 completes the cutting action on the copper rod, the rotation speed of the blade 71 decreases. At this time, the electromagnet 64 is activated. After the electromagnet 64 is activated, it generates magnetism and attracts the magnetic chuck 63. Under the attraction of the magnetism, the magnetic chuck 63 moves towards the electromagnet 64. At the same time, the movable rod 62 moves with the magnetic chuck 63, eventually causing the whetstone 60 to contact the blade 71. After the magnetic chuck 63 is attracted to the electromagnet 64, the elastic reset member 65 is simultaneously compressed. After the whetstone 60 contacts the blade 71, it grinds the blade 71 as the blade 71 rotates, maintaining the sharpness of the blade 71. After grinding is completed, the operation of the electromagnet 64 is stopped, and the elastic reset member 65 resets the magnetic chuck 63 through elastic force, thereby driving the movable rod 62 to reset, and finally separating the whetstone 60 from the blade 71. Compared with the prior art, this utility model can effectively maintain the sharpness of the blade 71, reduce the replacement frequency of the blade 71, and thus effectively improve work efficiency.
[0060] Example 4:
[0061] This embodiment provides a copper rod cutting machine. In addition to the technical solutions of the above embodiments, it also has the following technical features: the clamping part 4 further includes: a mounting ring 40, which is disposed on a movable mounting base 54. Two drive cylinders 41 are disposed on the mounting ring 40, and the two drive rods are symmetrically distributed radially along the mounting ring 40; a clamping ring 42, which is disposed inside the mounting ring 40 and concentrically distributed with the mounting ring 40. The clamping ring 42 is composed of several ring segments 420, and adjacent ring segments 420 are connected to each other by an arc-shaped telescopic rod 43.
[0062] The drive end of the drive cylinder 41 is connected to the ring segment 420.
[0063] The clamping ring 42 has two segments 420 that are spaced apart along the axial direction of the mounting ring 40, and the segments 420 on the two clamping rings 42 are staggered with each other.
[0064] In this embodiment, when the clamping part 4 clamps the copper rod, the drive cylinder 41 operates to drive the ring segment 420 connected to it to move, so that the ring segment 420 approaches the surface of the copper rod and is finally pressed against the surface of the copper rod. After the copper rod is clamped, the ring segment 420 can form multiple clamping surfaces on the surface of the copper rod, which effectively improves the clamping stability of the copper rod. At the same time, through the setting of two clamping rings 42, the ring segments 420 on the two clamping rings 42 are staggered and distributed with each other, which can further supplement the number of effective clamping surfaces, thereby further improving the clamping stability of the clamping part 4 on the copper rod.
[0065] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A copper rod cutting machine, comprising: The machine body (1) has an equipment cavity (2) inside and a frame (3) on the machine body (1). The cutting mechanism (7) is mounted on the frame (3) and includes a blade cover (70), a blade body (71) and a drive unit (72). Its characteristic is that it further includes: The clamping mechanism includes two clamping parts (4) and a driving part (5) for moving the two clamping parts (4). The sharpening section (6) is provided on both sides of the blade cover (70), and the sharpening section (6) includes a whetstone (60) for sharpening the blade body (71). The clamping part (4) can clamp the copper rod, and the two clamping parts (4) can move away from or close to each other along the length direction of the body (1).
2. The copper rod cutting machine according to claim 1, characterized in that, The drive unit (5) also includes: A central gear (50) is rotatably disposed in the equipment cavity (2), and the central gear (50) is driven to rotate by a gear motor; A rack (51) is movably disposed in the equipment cavity (2). The rack (51) has two racks located on both sides of the central gear (50). The two racks (51) are staggered. A connecting arm (53) is provided on the rack (51). The movable slot (52) is disposed on the surface of the body (1) and communicates with the equipment cavity (2). A movable mounting seat (54) is movably disposed on the movable slot (52). There are two movable mounting seats (54) and they are symmetrically distributed along the length of the body (1). The clamping part (4) is disposed on the movable mounting base (54), the upper end of the connecting arm (53) is connected to the bottom of the movable mounting base (54), and the rack (51) meshes with the central gear (50).
3. A copper rod cutting machine according to claim 2, characterized in that, The grinding section (6) also includes: The outer casing (61) is disposed on the side wall of the blade cover (70); Movable rod (62), which moves through the outer shell (61) and the blade cover (70), the axis of the movable rod (62) is parallel to the axis of the blade body (71), one end of the movable rod (62) is located inside the blade cover (70), and the other end is located inside the outer shell (61); A magnetic chuck (63) is provided at one end of the movable rod (62) located inside the outer casing (61); Electromagnet (64), the electromagnet (64) is disposed on the inner wall of the outer casing (61) and located on the side of the magnetic chuck (63) near the blade (71); An elastic reset member (65) is disposed on the inner side wall of the outer casing (61) and located on the side of the electromagnet (64). The end of the elastic reset member (65) is connected to the magnetic chuck (63). The whetstone (60) is located at one end of the movable rod (62) inside the blade cover (70).
4. A copper rod cutting machine according to claim 2, characterized in that, The clamping part (4) further includes: Mounting ring (40), the mounting ring (40) is disposed on the movable mounting base (54), and the mounting ring (40) is provided with two drive cylinders (41), the two drive rods being symmetrically distributed radially along the mounting ring (40); Clamping ring (42), the clamping ring (42) is disposed inside the mounting ring (40) and is concentrically distributed with the mounting ring (40). The clamping ring (42) is composed of several ring segments (420), and adjacent ring segments (420) are connected to each other by arc-shaped telescopic rods (43). The driving end of the driving cylinder (41) is connected to the ring segment (420).
5. A copper rod cutting machine according to claim 4, characterized in that: The clamping ring (42) has two and is spaced apart along the axial direction of the mounting ring (40), and several ring segments (420) on the two clamping rings (42) are staggered with each other.
Citation Information
Patent Citations
Bar copper clipper is already used to copper
CN206981881U