Encircling type automatic chip flushing device for machine tool

Abstract

The utility model relates to the technical field of chip punching devices, and discloses a machine tool surrounding type automatic chip punching device which comprises a machine tool body, the upper end of the middle of the machine tool body is fixedly connected with a machine tool cutting piece body, and one side of the upper end of the middle of the machine tool body is fixedly connected with a fixing frame. A first splash-proof cover is fixedly connected to the lower end of the outer wall of the machine tool cutting piece body, a second splash-proof cover is clamped and matched to the lower end of the middle of the machine tool body, and air injection rings are fixedly connected to the positions, close to the edge of the machine tool cutting piece body, of the lower end of the first splash-proof cover; and one side of the upper end of the middle of the machine tool body is clamped and matched with an automatic pneumatic dust blowing gun through a fixing frame. According to the automatic dust blowing device, the automatic pneumatic dust blowing gun started by an external controller is involved, compressed air is conveyed to the air injection ring through the first connecting hose, the air is annularly sprayed out through the spray head, and in the process, chippings adhering to the interior of a machine tool are loosened, and preparation is made for next cleaning work.

Description

Technical Field

[0001] This utility model relates to the field of chip removal device technology, and in particular to a machine tool surround automatic chip removal device. Background Technology

[0002] Driven by the continuous development of the manufacturing industry and technological innovation, the automation and intelligence level of machine tools are constantly improving. This progress has made traditional manual cleaning methods, such as manually removing debris from the worktable surface, no longer suitable for the needs of high-speed processing production lines. In order to meet the growing requirements of modern manufacturing industry for production efficiency and processing accuracy, machine tool surround automatic chip removal device has been designed and applied as a key auxiliary equipment.

[0003] Traditional machine tool chip removal devices typically only have a chip blowing function, meaning they remove chips from the machine tool's working area by blowing air. As a result, the chips often scatter around the machine tool, requiring manual intervention to complete the final cleaning and collection work. This not only increases the labor intensity of operators, but also increases workplace safety risks because operators may come into direct contact with sharp chips during the cleaning process.

[0004] Therefore, those skilled in the art have provided a machine tool surround automatic chip removal device to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a machine tool surround-type automatic chip removal device. During cutting operations, the first splash guard effectively blocks flying debris, protecting the operator's safety. After cutting, an automatic pneumatic dust gun, activated by an external controller, intervenes. Compressed gas is delivered to the air jet ring via a first connecting hose and sprayed out in a ring from the nozzle. This process not only loosens debris adhering to the machine tool's interior but also prepares for subsequent cleaning. Next, the user activates the suction pump via the external controller. Through the combined action of the second connecting hose and the suction ring, debris is drawn into the drawer, starting from the suction head. This continuous process not only improves cleaning efficiency but also reduces the need for manual cleaning, lowering the operator's workload. Furthermore, this chip removal method enhances machine tool processing efficiency, allowing the machine to enter the next processing cycle more quickly and reducing downtime caused by chip removal.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An automatic chip removal device for machine tools includes a machine tool body. A machine tool cutting part is fixedly connected to the upper part of the middle section of the machine tool body. A fixing frame is fixedly connected to one side of the upper part of the middle section of the machine tool body. A first splash guard is fixedly connected to the lower end of the outer wall of the machine tool cutting part. A second splash guard is snapped into the lower end of the middle section of the machine tool body. Air jet rings are fixedly connected to the lower end of the first splash guard near the edge of the machine tool cutting part. An automatic pneumatic dust blower is snapped into one side of the upper part of the middle section of the machine tool body through the fixing frame. An air suction ring is snapped into the edge of the middle section of the inner wall of the second splash guard. Multiple air suction heads are connected through the outer wall of the air suction ring.

[0008] With the above technical solution, when the cutting operation is completed, the automatic pneumatic dust blower activated by the external controller intervenes. It delivers compressed gas to the air jet ring through the first connecting hose and sprays the gas out in a ring with the nozzle. This process not only loosens the debris adhering to the inside of the machine tool, but also prepares for the next cleaning work. Then, the user activates the dust pump through the external controller. Through the synergy of the second connecting hose and the suction ring, the debris is sucked into the drawer starting from the suction head. This continuous process not only improves cleaning efficiency, but also reduces the need for manual cleaning and reduces the labor intensity of operators. At the same time, this chip removal method also improves the processing efficiency of the machine tool, because the machine tool can enter the next processing cycle more quickly and reduce the downtime caused by chip cleaning.

[0009] Furthermore, a mounting cavity is provided at the lower part of the front end of the machine tool body, and a hinged door is hinged to the other side of the front end of the inner wall of the mounting cavity, and a second connecting hose is connected through the other side of the lower end of the suction ring.

[0010] The above technical solution provides a convenient maintenance and cleaning channel through the mounting cavity at the lower front of the machine tool body and the hinged door. Operators can access the interior of the mounting cavity by opening the hinged door to perform necessary maintenance or cleaning work.

[0011] Furthermore, a collection box is fixedly connected to the inner bottom surface of the mounting cavity, and a dust pump is fixedly connected to the upper surface of the collection box. The suction port of the dust pump is connected to the interior of the second connecting hose through a pipe.

[0012] Through the above technical solution, the combination of the collection box fixedly connected inside the cavity and the dust pump allows the debris to be directly sucked in and connected to the second connecting hose through the air inlet of the dust pump, effectively collecting the debris and avoiding the pollution of the working environment by the debris.

[0013] Furthermore, the air outlet of the dust pump is connected to the interior of the collection box via a pipe;

[0014] Through the above technical solution, the air outlet of the vacuum pump is connected to the inside of the collection box through a pipe. This not only ensures that debris is sucked into the collection box, but also ensures the balance of air pressure inside the collection box, which helps to improve vacuuming efficiency.

[0015] Furthermore, the automatic pneumatic dust blower nozzle is connected to a first connecting hose, and one side of the upper end of the jet ring is connected to the interior of the first connecting hose;

[0016] Through the above technical solution, the automatic pneumatic dust blower is connected to the jet ring through the first connecting hose, so that the compressed gas can be evenly distributed to multiple nozzles of the jet ring, realizing comprehensive blowing of the machine tool working area and effectively removing debris.

[0017] Furthermore, the lower end of each jet ring is connected to multiple nozzles;

[0018] Through the above technical solution, the multiple nozzles connected to the lower end of the jet ring can achieve ring spraying, which increases the coverage and uniformity of the blown debris and ensures the complete removal of debris.

[0019] Furthermore, a drawer is slidably connected to the front end of the collection box;

[0020] The above technical solution, with its drawer design at the front of the collection box, makes the cleaning of debris simpler and faster. Operators can easily pull out the drawer to process the collected debris, and then quickly reset it to continue production.

[0021] This utility model has the following beneficial effects:

[0022] This utility model proposes a machine tool surround-type automatic chip removal device. During the cutting operation of the machine tool, the first splash cover effectively blocks the flying chips during the cutting process, protecting the operator's safety. After the cutting operation is completed, the automatic pneumatic dust gun, activated by an external controller, intervenes. It delivers compressed gas to the air jet ring through the first connecting hose and sprays the gas out in a ring with the nozzle. This process not only loosens the chips adhering to the inside of the machine tool but also prepares for the next cleaning work. Then, the user activates the dust pump through the external controller. Through the synergy of the second connecting hose and the suction ring, the chips are sucked into the drawer starting from the suction head. This continuous process not only improves the cleaning efficiency but also reduces the need for manual cleaning and reduces the labor intensity of the operator. At the same time, this chip removal method also improves the processing efficiency of the machine tool because the machine tool can enter the next processing cycle more quickly, reducing the downtime caused by chip cleaning. Attached Figure Description

[0023] Figure 1This is an isometric view of a machine tool surround-type automatic chip removal device proposed in this utility model;

[0024] Figure 2 This is a structural diagram of the main structure of a machine tool surround-type automatic chip removal device proposed in this utility model;

[0025] Figure 3 This is a partial exploded view of an automatic chip removal device for machine tools that is surrounded by other components according to this utility model.

[0026] Figure 4 This is a partial isometric view of a machine tool surround-type automatic chip-removing device proposed in this utility model;

[0027] Figure 5 This is an isometric view of some parts of a machine tool surround-type automatic chip removal device proposed in this utility model.

[0028] Legend:

[0029] 1. Machine tool body; 2. Machine tool cutting part body; 3. Automatic pneumatic dust blower; 4. First splash guard; 5. Second splash guard; 6. Hinged door; 7. Air jet ring; 8. Suction ring; 9. Dust pump; 10. Collection box; 11. Drawer; 12. First connecting hose; 13. Nozzle; 14. Fixing bracket; 15. Suction head; 16. Second connecting hose; 17. Mounting cavity. Detailed Implementation

[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Reference Figure 1-5 One specific embodiment provided by this utility model:

[0032] An automatic chip removal device for machine tools includes a machine tool body 1. A machine tool cutting part body 2 is fixedly connected to the upper part of the middle section of the machine tool body 1. A fixing frame 14 is fixedly connected to one side of the upper part of the middle section of the machine tool body 1. A first splash cover 4 is fixedly connected to the lower end of the outer wall of the machine tool cutting part body 2. A second splash cover 5 is snapped into the lower end of the middle section of the machine tool body 1. Air jet rings 7 are fixedly connected to the lower end of the first splash cover 4 near the edge of the machine tool cutting part body 2. An automatic pneumatic dust blower 3 is snapped into one side of the upper part of the middle section of the machine tool body 1 through the fixing frame 14. An air suction ring 8 is snapped into the edge of the middle section of the inner wall of the second splash cover 5. Multiple air suction heads 15 are connected through the outer wall of the air suction ring 8.

[0033] When the cutting operation is completed, the automatic pneumatic dust blower 3, activated by the external controller, intervenes. It delivers compressed gas to the air jet ring 7 through the first connecting hose 12, and sprays the gas out in a ring shape through the nozzle 13. This process not only loosens the debris adhering to the inside of the machine tool, but also prepares for the next cleaning work. Next, the user activates the dust suction pump 9 through the external controller. Through the synergistic action of the second connecting hose 16 and the suction ring 8, the debris is sucked into the drawer 11 starting from the suction head 15. This continuous process not only improves the cleaning efficiency, but also reduces the need for manual cleaning and reduces the labor intensity of the operators. At the same time, this chip removal method also improves the processing efficiency of the machine tool, because the machine tool can enter the next processing cycle more quickly, reducing the downtime caused by chip cleaning.

[0034] A mounting cavity 17 is provided at the lower front end of the machine tool body 1. A hinged door 6 is hinged to the other side of the front end of the inner wall of the mounting cavity 17. A second connecting hose 16 is connected through the other side of the lower end of the suction ring 8. The mounting cavity 17 and the hinged door 6 at the lower front end of the machine tool body 1 provide a convenient maintenance and cleaning channel. Operators can access the interior of the mounting cavity 17 by opening the hinged door 6 to perform necessary maintenance or cleaning work. A collection box 10 is fixedly connected to the inner bottom surface of the mounting cavity 17. A dust pump 9 is fixedly connected to the upper surface of the collection box 10. The suction port of the dust pump 9 is connected through a pipe to the interior of the second connecting hose 16. The combination of the collection box 10 fixedly connected in the mounting cavity 17 and the dust pump 9 allows debris to be directly sucked in and connected through the suction port of the dust pump 9 to the second connecting hose 16 via a pipe, effectively collecting the debris and avoiding pollution of the working environment by the debris.

[0035] The air outlet of the dust pump 9 is connected to the inside of the collection box 10 through a pipe. This connection not only ensures that debris is sucked into the collection box 10, but also ensures the balance of air pressure inside the collection box 10, which helps to improve dust collection efficiency. The air nozzle of the automatic pneumatic blower 3 is connected to the first connecting hose 12. One side of the upper end of the air jet ring 7 is connected to the inside of the first connecting hose 12. The automatic pneumatic blower 3 is connected to the air jet ring 7 through the first connecting hose 12, so that the compressed gas can be evenly distributed to the multiple nozzles 13 of the air jet ring 7, achieving comprehensive cleaning of the machine tool working area and effectively removing debris.

[0036] Multiple nozzles 13 are connected to the lower end of the jet ring 7. The multiple nozzles 13 connected to the lower end of the jet ring 7 can achieve ring spraying, which increases the coverage and uniformity of the blown debris and ensures the thorough removal of debris. A drawer 11 is slidably connected to the front end of the collection box 10. The design of the drawer 11 at the front end of the collection box 10 makes the cleaning of debris simpler and faster. The operator can easily pull out the drawer 11 to process the collected debris, and then quickly reset it to continue the production operation.

[0037] Working principle: When the machine tool is cutting the workpiece 2, the first splash guard 4 effectively blocks the flying debris during the cutting process, protecting the operator's safety. When the cutting operation is finished, the automatic pneumatic dust blower 3, activated by the external controller, intervenes. It delivers compressed gas to the air jet ring 7 through the first connecting hose 12, and sprays the gas out in a ring shape with the nozzle 13. This process not only loosens the debris adhering to the inside of the machine tool, but also prepares for the next cleaning work. Then, the user activates the dust pump 9 through the external controller. Through the synergistic action of the second connecting hose 16 and the suction ring 8, the debris is absorbed into the drawer 11 starting from the suction head 15. This continuous process not only improves the cleaning efficiency, but also reduces the need for manual cleaning and reduces the labor intensity of the operator. At the same time, this chip removal method also improves the processing efficiency of the machine tool, because the machine tool can enter the next processing cycle more quickly, reducing the downtime caused by chip cleaning.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A machine tool surround-type automatic chip removal device, comprising a machine tool body (1), characterized in that: The upper part of the middle section of the machine tool body (1) is fixedly connected to the machine tool cutting part body (2). A fixing frame (14) is fixedly connected to one side of the upper part of the middle section of the machine tool body (1). A first splash cover (4) is fixedly connected to the lower end of the outer wall of the machine tool cutting part body (2). A second splash cover (5) is snapped into the lower end of the middle section of the machine tool body (1). An air jet ring (7) is fixedly connected to the lower end of the first splash cover (4) near the edge of the machine tool cutting part body (2). An automatic pneumatic dust blower (3) is snapped into one side of the upper part of the middle section of the machine tool body (1) through the fixing frame (14). An air suction ring (8) is snapped into the edge of the middle section of the inner wall of the second splash cover (5). Multiple air suction heads (15) are connected through the outer wall of the air suction ring (8).

2. The automatic chip-removing device for machine tools as described in claim 1, characterized in that: The lower part of the front end of the machine tool body (1) is provided with an installation cavity (17), and a hinged door (6) is hinged to the other side of the front end of the inner wall of the installation cavity (17), and a second connecting hose (16) is connected through the other side of the lower end of the suction ring (8).

3. The automatic chip removal device for machine tools with a surrounding structure according to claim 2, characterized in that: A collection box (10) is fixedly connected to the inner bottom surface of the mounting cavity (17), and a dust pump (9) is fixedly connected to the upper surface of the collection box (10). The suction port of the dust pump (9) is connected to the interior of the second connecting hose (16) through a pipe.

4. The automatic chip removal device for machine tools with a surrounding structure according to claim 3, characterized in that: The air outlet of the dust pump (9) is connected to the interior of the collection box (10) through a pipe.

5. The automatic chip-removing device for machine tools with a surrounding structure according to claim 1, characterized in that: The automatic pneumatic blower (3) has a first connecting hose (12) that is connected through the air nozzle, and one side of the upper end of the air jet ring (7) is connected to the interior of the first connecting hose (12).

6. The automatic chip-removing device for machine tools with a surrounding structure according to claim 1, characterized in that: The lower end of each jet ring (7) is connected to multiple nozzles (13).

7. The automatic chip removal device for machine tools with a surrounding structure according to claim 3, characterized in that: The front end of the collection box (10) is slidably connected to a drawer (11).

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