Multi-layer double-hook special-shaped hollow grid plate shaping mold

By designing a multi-layer double-hook irregular-shaped hollow core plate forming mold and utilizing a combination of vacuuming and cooling circulating water tank, the problem of deformation of the multi-layer double-hook irregular-shaped hollow core plate during the cooling process was solved, achieving precise shaping and rapid curing of the product.

CN223507655UActive Publication Date: 2025-11-04ZHEJIANG JINGCHENG MOLD MASCH CO LTD
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Patent Information

Application Number
CN202423163953.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-04
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In the existing technology, the multi-layer double-hook irregular hollow core plate cannot be effectively shaped after extrusion, which makes the product easy to deform during the cooling process.

Method used

A multi-layer double-hook irregular hollow plate shaping mold was designed, which includes an upper mold, a lower mold, an adjustment block and a drive mechanism. Combined with vacuuming and a cooling circulating water tank, it ensures that the product can be quickly shaped and cured after extrusion.

Benefits of technology

It enables precise shaping of multi-layer double-hook irregular-shaped hollow core plates, preventing product deformation during cooling and ensuring product shape stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multi-layer double-hook special-shaped hollow grid plate shaping mold which comprises an upper mold, an upper mold cover plate, a lower mold, a lower mold cover plate, a left adjusting block and a right adjusting block, the left adjusting block and the right adjusting block are externally connected with a left-right adjusting driving mechanism respectively, a mounting groove is formed in the top face of the lower mold, a shaping block is mounted in the mounting groove, and the left adjusting block and the right adjusting block are arranged in the mounting groove. The bottom face of the upper die, the top face of the lower die, the inner side face of the left adjusting block and the inner side face of the right adjusting block are each provided with a series of air suction grooves, air holes are formed in the upper die, the lower die, the left adjusting block and the right adjusting block in the front-back direction, the front ends and the rear ends of the air holes are connected with vacuumizing equipment through air pipes, and the air holes communicate with the air suction grooves. A lower cooling circulating water tank is arranged on the bottom surface of the lower mold, the upper mold cover plate seals the upper cooling circulating water tank after covering, and the lower mold cover plate seals the lower cooling circulating water tank after covering. According to the invention, an extruded product can be precisely shaped, and the product is prevented from deforming in the cooling process.
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Description

Technical Field

[0001] This invention relates to the field of hollow panel manufacturing technology, and in particular to a multi-layer double-hook irregular hollow panel shaping mold. Background Technology

[0002] Multi-layer double-hook irregular hollow panel is a special type of hollow panel product. It is produced by extrusion die. When the die is extruding, the product temperature is still relatively high and the product has not been fully hardened. Therefore, a shaping die is required behind the extrusion die to ensure the product is shaped. Summary of the Invention

[0003] To address the aforementioned problems, this invention aims to provide a multi-layer double-hook irregular-shaped hollow panel shaping mold, which can work with an extrusion die to precisely shape the extruded multi-layer double-hook irregular-shaped hollow panel product, preventing the product from deforming during the cooling process.

[0004] The technical solution of this invention is a multi-layer double-hook irregular-shaped hollow panel shaping mold, characterized in that: it includes an upper mold, an upper mold cover plate, a lower mold, and a lower mold cover plate; a left adjustment block and a right adjustment block are respectively arranged on the left and right sides between the upper mold and the lower mold; the left and right adjustment blocks are respectively externally connected to left and right adjustment drive mechanisms; the top surface of the lower mold has two mounting grooves along the front-back direction in the left and right areas inside the left and right adjustment blocks; shaping blocks are installed in the mounting grooves; a series of air suction grooves are respectively arranged on the bottom surface of the upper mold, the top surface of the lower mold, the inner side of the left adjustment block, and the inner side of the right adjustment block; the upper mold, the lower mold, the left adjustment block, and the right adjustment block... Air holes are provided along the inner edge in the front-to-back direction. The front and rear ends of the air holes are connected to a vacuum pump through air pipes. The air holes are connected to the suction groove. An upper cooling circulating water tank is provided on the top surface of the upper mold. Water inlet and outlet holes corresponding to the upper cooling circulating water tank are provided on the upper mold cover plate. A lower cooling circulating water tank is provided on the bottom surface of the lower mold. Water inlet and outlet holes corresponding to the lower cooling circulating water tank are provided on the lower mold cover plate. When the upper mold cover plate is closed, it seals the upper cooling circulating water tank. When the lower mold cover plate is closed, it seals the lower cooling circulating water tank. The cross-section formed by the upper mold, lower mold, shaping block, left adjusting block and right adjusting block corresponds to the cross-section of the extruded die head product.

[0005] Preferably, the lower mold is fixed on the base plate, and the driving mechanism includes a fixed seat connected to the base plate. An adjusting screw is threadedly connected to the fixed seat. An adjusting nut is connected to the end of the adjusting screw located on the outside of the fixed seat. The inner end of the adjusting screw is connected to a connecting block. The connecting block is fixedly connected to the left adjusting block or the right adjusting block.

[0006] Preferably, there are two drive mechanisms on the outer side of the left adjustment block, which are respectively connected to the front and rear of the left adjustment block; and there are two drive mechanisms on the outer side of the right adjustment block, which are respectively connected to the front and rear of the right adjustment block.

[0007] Preferably, the base plate is connected to vertically arranged guide columns on the left and right outer sides of the upper mold, the top surface of the guide columns is connected to a fixing plate, the middle of the fixing plate is provided with a cylinder, the bottom of the piston rod of the cylinder is connected to a pull plate, and the bottom of the pull plate is connected to the upper mold cover plate.

[0008] Preferably, the shaping block includes a longitudinally extending connecting portion and a sidewall portion extending vertically upward inside the connecting portion. The bottom surface of the connecting portion is connected to the bottom surface of the mounting groove by screws. A strip-shaped retaining strip is provided on the outer side of the sidewall portion. A gap is left between the strip-shaped retaining strip and the right or left adjusting block. This gap is adjusted by a drive mechanism.

[0009] This invention can be used with an extrusion die to precisely shape extruded multi-layer double-hook irregular hollow board products, preventing the products from deforming during the cooling process. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure from the front view of the present invention;

[0011] Figure 2 This is a structural schematic diagram of the invention from a rear view.

[0012] Figure 3 This is an exploded view of the present invention;

[0013] Figure 4 for Figure 3 A structural diagram from another perspective;

[0014] Figure 5 This is a schematic diagram of the shaping block in this invention;

[0015] Wherein: 1—Upper mold; 1a—Upper cooling circulating water tank; 2—Upper mold cover plate; 3—Lower mold; 3a—Lower cooling circulating water tank; 4—Lower mold cover plate; 5—Left adjusting block; 6—Right adjusting block; 7—Drive mechanism; 71—Fixed seat; 72—Adjusting screw; 73—Adjusting nut; 74—Connecting block; 8—Mounting groove; 9—Shaping block; 91—Connecting part; 92—Side wall part; 93—Strip-shaped retaining strip; 10—Air suction groove; 11—Air hole; 12—Base plate; 13—Guide column; 14—Fixed plate; 15—Cylinder; 16—Pull plate. Detailed Implementation

[0016] The present invention will now be described in further detail with reference to the accompanying drawings.

[0017] like Figures 1 to 5As shown, this invention provides a multi-layer double-hook irregular-shaped hollow panel shaping mold, including an upper mold 1, an upper mold cover plate 2, a lower mold 3, and a lower mold cover plate 4. A left adjusting block 5 and a right adjusting block 6 are respectively provided on the left and right sides between the upper mold 1 and the lower mold 3. The left adjusting block 5 and the right adjusting block 6 are respectively externally connected to a left-right adjustment drive mechanism 7. The top surface of the lower mold 3 has two mounting grooves 8 located on the left and right sides inside the left and right adjusting blocks 5 and 6, arranged along the front-back direction. A shaping block 9 is installed in the mounting grooves 8. A series of air suction grooves 10 are respectively provided on the bottom surface of the upper mold 1, the top surface of the lower mold 3, the inner side of the left adjusting block 5, and the inner side of the right adjusting block 6. The upper mold 1, the lower mold 3, the left adjusting block 5, and the right adjusting block 6 are arranged along the front-back direction... The upper mold 1 is provided with an air hole 11, the front and rear ends of which are connected to a vacuum pump via air pipes. The air hole 11 is connected to the suction groove 10. The top surface of the upper mold 1 is provided with an upper cooling circulating water tank 1a. The upper mold cover plate 2 is provided with a water inlet and a water outlet corresponding to the upper cooling circulating water tank 1a. The bottom surface of the lower mold 3 is provided with a lower cooling circulating water tank 3a. The lower mold cover plate 4 is provided with a water inlet and a water outlet corresponding to the lower cooling circulating water tank 3a. When the upper mold cover plate 2 is closed, it seals the upper cooling circulating water tank 1a. When the lower mold cover plate 4 is closed, it seals the lower cooling circulating water tank 3a. The cross section formed by the upper mold 1, lower mold 3, shaping block 9, left adjusting block 5, and right adjusting block 6 corresponds to the cross section of the extruded die product.

[0018] In the above scheme, the lower mold 3 is fixed on the base plate 12, and the driving mechanism 7 includes a fixed seat 71 connected to the base plate 12. An adjusting screw 72 is threadedly connected to the fixed seat 71. An adjusting nut 73 is connected to the end of the adjusting screw 72 located outside the fixed seat 71. The inner end of the adjusting screw 72 is connected to the connecting block 74. The connecting block 74 is fixedly connected to the left adjusting block 5 or the right adjusting block 6.

[0019] In addition, there are two drive mechanisms 7 on the outer side of the left adjustment block 5, which are respectively connected to the front and rear of the left adjustment block 5; there are two drive mechanisms 7 on the outer side of the right adjustment block 6, which are respectively connected to the front and rear of the right adjustment block 6.

[0020] In addition, the bottom plate 12 is connected to vertically arranged guide columns 13 on the left and right sides of the upper mold 1, and the top surface of the guide column 13 is connected to a fixing plate 14. A cylinder 15 is arranged in the middle of the fixing plate 14, and a pull plate 16 is connected to the bottom of the piston rod of the cylinder 15. The bottom of the pull plate 16 is connected to the upper mold cover plate 2.

[0021] Furthermore, the shaping block 9 includes a longitudinally extending connecting part 91 and a side wall part 92 extending vertically upward inside the connecting part 91. The bottom surface of the connecting part 91 is connected to the bottom surface of the mounting groove 8 by screws. A strip-shaped retaining strip 93 is provided on the outer side of the side wall part 92. A gap is left between the strip-shaped retaining strip 93 and the right adjusting block 6 or the left adjusting block 5. This gap is adjusted by the driving mechanism 7.

[0022] The working principle of this invention is as follows:

[0023] After the molten raw material is extruded from the lip of the extrusion die, it enters the upper die 1 and lower die 3 of this invention. The shape of the product is consistent with the cross-section formed by the upper die 1, lower die 3, shaping block 9, left adjusting block 5, and right adjusting block 6. The suction grooves 10 provided on the lower surface of the upper die 1, the upper surface of the lower die 3, the inner side of the left adjusting block 5, and the inner side of the right adjusting block 6 are connected to a vacuum device through air holes 11 and air pipes, so that the product is subjected to a uniform outward suction force when it enters the channel, maintaining the shape of the product. At the same time, since the temperature of the product is still relatively high at this time, it needs to be cooled. Therefore, an upper cooling circulating water tank 1a is provided in the upper die 1, and a lower cooling circulating water tank 3a is provided in the lower die 3. The product can be cooled quickly when it passes through the channel, achieving shaping and accelerating solidification. Finally, the product is basically in a solidified and shaped state when it exits from the rear end.

[0024] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention in any way. Any simple modifications, equivalent changes, or alterations made to the above embodiments based on the technical principles of the present invention shall still fall within the scope of the technical solution of the present invention.

Claims

1. A multi-layer double-hook irregular-shaped hollow panel shaping mold, characterized in that: The upper mold (1), upper mold cover plate (2), lower mold (3), and lower mold cover plate (4) are included. A left adjustment block (5) and a right adjustment block (6) are respectively provided on the left and right sides between the upper mold (1) and the lower mold (3). The left adjustment block (5) and the right adjustment block (6) are respectively connected to a left and right adjustment drive mechanism (7). The top surface of the lower mold (3) is provided with two areas on the left and right sides inside the left adjustment block (5) and the right adjustment block (6) along the front and back direction with mounting grooves (8). A shaping block (9) is installed in the mounting groove (8). A series of air suction grooves (10) are respectively provided on the bottom surface of the upper mold (1), the top surface of the lower mold (3), the inner side of the left adjustment block (5), and the inner side of the right adjustment block (6). Air holes (1) are provided in the upper mold (1), the lower mold (3), the left adjustment block (5), and the right adjustment block (6) along the front and back direction. 1) The front and rear ends of the air hole (11) are connected to a vacuum device through an air pipe. The air hole (11) is connected to the suction groove (10). The top surface of the upper mold (1) is provided with an upper cooling circulating water tank (1a). The upper mold cover plate (2) is provided with water inlet and water outlet corresponding to the upper cooling circulating water tank (1a). The bottom surface of the lower mold (3) is provided with a lower cooling circulating water tank (3a). The lower mold cover plate (4) is provided with water inlet and water outlet corresponding to the lower cooling circulating water tank (3a). After the upper mold cover plate (2) is closed, it seals the upper cooling circulating water tank (1a). After the lower mold cover plate (4) is closed, it seals the lower cooling circulating water tank (3a). The cross section formed by the upper mold (1), lower mold (3), shaping block (9), left adjusting block (5) and right adjusting block (6) corresponds to the cross section of the extrusion die head product.

2. The multi-layer double-hook irregular-shaped hollow plate forming mold according to claim 1, characterized in that: The lower mold (3) is fixed on the base plate (12). The driving mechanism (7) includes a fixed seat (71) connected to the base plate (12). An adjusting screw (72) is threadedly connected to the fixed seat (71). An adjusting nut (73) is connected to the end of the adjusting screw (72) located outside the fixed seat (71). The inner end of the adjusting screw (72) is connected to the connecting block (74). The connecting block (74) is fixedly connected to the left adjusting block (5) or the right adjusting block (6).

3. The multi-layer double-hook irregular-shaped hollow plate forming mold according to claim 2, characterized in that: There are two drive mechanisms (7) on the outside of the left adjustment block (5), which are connected to the front and rear of the left adjustment block (5) respectively; there are two drive mechanisms (7) on the outside of the right adjustment block (6), which are connected to the front and rear of the right adjustment block (6) respectively.

4. The multi-layer double-hook irregular-shaped hollow plate forming mold according to claim 2, characterized in that: The base plate (12) is connected to vertically arranged guide columns (13) on the left and right sides of the upper mold (1). The top surface of the guide column (13) is connected to a fixing plate (14). A cylinder (15) is arranged in the middle of the fixing plate (14). The bottom of the piston rod of the cylinder (15) is connected to a pull plate (16). The bottom of the pull plate (16) is connected to the upper mold cover plate (2).

5. The multi-layer double-hook irregular-shaped hollow plate forming mold according to claim 1, characterized in that: The shaping block (9) includes a longitudinally extending connecting part (91) and a side wall part (92) extending vertically upward inside the connecting part (91). The bottom surface of the connecting part (91) is connected to the bottom surface of the mounting groove (8) by screws. A strip-shaped retaining strip (93) is provided on the outer side of the side wall part (92). A gap is left between the strip-shaped retaining strip (93) and the right adjusting block (6) or the left adjusting block (5). The gap is adjusted by the driving mechanism (7).