Uniform laminating equipment for waterproof foam

By introducing a pressing and pressing assembly and a constant temperature assembly into the foam lamination equipment, uniform stacking and constant temperature heating of materials are achieved, solving the quality problems caused by material inhomogeneity during the lamination process and improving the uniformity and stability of the finished product.

CN223507714UActive Publication Date: 2025-11-04TAIHU FUSHI EXPO NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422496187.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-11-04
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

Existing foam materials suffer from uneven lamination and temperature distribution during the lamination process, leading to unstable finished product quality. In particular, when multiple layers of materials are stacked, defects such as delamination and bubbling are prone to occur.

Method used

The design employs a combination of a pressing and stacking component and a temperature control component. The pressing and stacking component uses a drive motor and a pressing block to achieve uniform stacking of materials, while the temperature control component uses a blower and an electric heating element to ensure uniform heating and maintain the temperature stability of the materials during processing.

Benefits of technology

It improves the overall quality of finished foam products, avoids delamination and bubble problems, enhances the processing precision and temperature stability of materials, and ensures the consistency and stability of finished products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of waterproof foam production, and particularly relates to uniform laminating equipment for waterproof foam, which comprises a main body, a laminating device and a laminating device, the pressing and discharging assembly is arranged in the processing cavity and used for pushing and extruding the materials to be stacked and formed; and the constant-temperature assembly is arranged in the main body and is used for carrying out soaking and constant-temperature treatment on the materials in the processing process. According to the laminating equipment, uniform pressure can be applied to materials by arranging the pressing and discharging assembly, so that multiple layers of materials are more compact during stacking and forming, the problems of layering and bubbles in traditional equipment are avoided, the overall quality of finished products is improved, meanwhile, the constant-temperature assembly is introduced, and through uniform heating and heat conduction, the product quality is improved. And the temperature stability of the material in the processing process is ensured. Therefore, the processing precision of the material is improved, and the problem of unstable quality caused by temperature fluctuation is effectively prevented.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to waterproof foam production technical field especially relates to a uniform laminating equipment of waterproof foam. BACKGROUND

[0002] In the current industrial production process, foam materials are widely used in electronic, automotive, construction and other fields, because of its good shock absorption, waterproof, heat insulation and other characteristics. However, in the production process of foam materials, there are often problems such as uneven material lamination, uneven heating leading to unstable quality of finished products. This not only reduces production efficiency, but also may lead to substandard key performance such as waterproofness and sealing of the product.

[0003] In the processing of traditional foam lamination equipment, it usually relies on single mechanical extrusion or simple heating treatment, which is difficult to ensure the uniformity of the material in the processing. Especially in the stacking process of multi-layer materials, due to uneven stress or uneven temperature distribution, it is easy to cause the finished product to appear delamination, blistering and other defects, which seriously affects the final quality of the product.

[0004] Therefore, it is necessary to design a new scheme to solve the above problems. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of uniform laminating equipment of waterproof foam, to solve the technical problems that uneven pressure and uneven temperature distribution in prior art lead to that multi-layer materials are difficult to be quickly bonded.

[0006] To achieve the above object, the utility model embodiment provides a kind of uniform laminating equipment of waterproof foam, comprising: main body, the main body top is equipped with the processing cavity for material passing;Pressure row component, the pressure row component is located in the processing cavity interior, for pushing extruded material mutual stacking formation;And constant temperature component, the constant temperature component is located in the main body interior, for the material in processing process is carried out even heat constant temperature.

[0007] Further, the pressure row component includes: drive motor on the inner wall of one side of the processing cavity, the drive motor side is driven connection with the middle shaft through drive shaft, the other side of the middle shaft and the other side inner wall of the processing cavity are rotatably connected by ball bearing;Multiple push blocks on the surface of the middle shaft, for pushing article movement and extrusion so that multi-layer material is mutually stacked into shape.

[0008] Further, the constant temperature assembly comprises: an air inlet cavity formed in the bottom of the main body, an air inlet opening is formed on one side of the air inlet cavity, and a blower is arranged in the air inlet opening; a plurality of electric heating pipes are arranged at the bottom of the air inlet cavity; two air outlet pipes are formed on one side of the air inlet cavity, the air outlet pipes are in communication with the inner walls on both sides of the processing cavity, and a plurality of air injection openings are formed at the ends of the air outlet pipes.

[0009] Further, a plurality of push springs are arranged on the surface of the middle shaft, and the push springs are connected with the push blocks.

[0010] Further, a plurality of anti-skid pad strips are arranged on the outer surfaces of the push blocks away from the middle shaft, and the anti-skid pad strips are in a cylindrical structure.

[0011] Further, a heat conduction block is arranged in the air inlet cavity, and a plurality of guide pipes are arranged on the top of the heat conduction block.

[0012] Further, the guide pipes are in a hollow structure, the guide pipes and the heat conduction block are filled with heat conduction oil, and one end of the guide pipe is connected with a micro pump.

[0013] Further, a branch pipe is connected to one end of the air inlet cavity, and a plurality of through holes are formed between the top of the branch pipe and the bottom of the processing cavity.

[0014] Further, a control panel is arranged on one side of the main body, and the control panel is electrically connected with the driving motor, the blower, the electric heating pipe and the micro pump.

[0015] The above one or more technical solutions in the uniform laminating equipment for waterproof foam provided by the embodiment of the utility model have at least one of the following technical effects: the pressure arrangement assembly is arranged to apply uniform pressure to the material, so that the multi-layer material is more compact when stacked and formed, the problems of layering and bubbles in the traditional equipment are avoided, the overall quality of the finished product is improved, and the temperature stability of the material in the processing process is ensured by introducing the constant temperature assembly for uniform heating and heat conduction. This not only improves the processing precision of the material, but also effectively prevents the unstable quality problem caused by temperature fluctuation. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.

[0017] Figure 1The three-dimensional structure schematic diagram of the laminating equipment is provided for the embodiment of the utility model.

[0018] Figure 2 The whole structure schematic diagram of the laminating equipment is provided for the embodiment of the utility model.

[0019] Figure 3 The whole structure side schematic diagram of the laminating equipment is provided for the embodiment of the utility model.

[0020] Figure 4 The guide pipe (208) structure schematic diagram of the laminating equipment is provided for the embodiment of the utility model.

[0021] In the figure, the reference signs are as follows: 1-main body; 101-processing cavity; 102-driving motor; 103-middle shaft; 104-push block; 105-push spring; 106-anti-skid mat strip; 2-air inlet cavity; 201-air inlet; 202-blower; 203-air outlet pipe; 204-jet port; 205-branch pipe; 206-electric heating pipe; 207-heat conducting block; 208-guide pipe; 209-micro pump; 3-control panel. DETAILED DESCRIPTION

[0022] The embodiments of the utility model are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the embodiments of the utility model, and cannot be understood as a limitation of the utility model.

[0023] In the description of the embodiments of the utility model, it is understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the utility model.

[0024] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0025] In the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0026] In one embodiment of the present application, as shown in Figures 1-4 A uniform laminating equipment for waterproof foam is provided, comprising: a main body 1, a processing cavity 101 is formed in the top of the main body 1 for feeding materials; a pressing and arranging assembly is arranged inside the processing cavity 101, which is used for pushing and extruding the materials to stack and form; and a constant temperature assembly is arranged inside the main body 1, which is used for uniform heating and constant temperature of the materials during processing.

[0027] In use, the materials are initially placed through the processing cavity 101 on the top of the main body 1, the pressing and arranging assembly is started in the processing cavity 101, the middle shaft 103 is rotated by driving the driving motor 102, the pushing block 104 pushes the materials to extrude, so that the multi-layer materials are uniformly stacked and formed, at the same time, the constant temperature assembly uniformly heats the materials through the constant temperature system arranged inside the main body 1, so as to maintain a stable temperature of the materials during forming. The equipment integrates the pressing and arranging assembly and the constant temperature assembly, realizes effective forming and temperature control of the materials, avoids the quality problems caused by uneven temperature or uneven stacking of the materials in the traditional equipment, and improves the uniformity and stability of the finished product.

[0028] Further, the pressing and arranging assembly comprises: a driving motor 102 arranged on the inner wall of one side of the processing cavity 101, a middle shaft 103 connected with the driving motor 102 through a driving shaft on one side, and the other side of the middle shaft 103 is rotatably connected with the other side of the inner wall of the processing cavity 101 through a ball bearing; a plurality of pushing blocks 104 arranged on the surface of the middle shaft 103, which are used for pushing the materials to move and extrude, so that the multi-layer materials are stacked and formed. In use, the driving motor 102 drives the middle shaft 103 to rotate, and the plurality of pushing blocks 104 move together with the middle shaft 103. The pushing block 104 applies uniform pressure to the materials under the action of the pushing spring 105, so as to make the materials stack layer by layer and tightly combine. Through the design of the driving motor 102 and the middle shaft 103, the movement of the pushing block 104 can be effectively controlled, so that the materials are subjected to uniform pressure during stacking. The setting of the pushing spring 105 further ensures the uniformity of the pressure during pushing, thereby improving the precision of stacking and forming.

[0029] Further, the surface of the central shaft 103 is provided with a plurality of push springs 105, and the push spring 105 is connected with the push block 104, in the use process, the push spring 105 is connected with the push block 104, when the push block 104 is subjected to the reaction force of the material, the push spring 105 is always kept to the push block 104 by the elastic force, and the material is subjected to the continuous pressure, so that each layer of material can be fully pressed, and the design of the push spring 105 can adaptively adjust the pressure when the equipment processes different thickness or hardness of the material, so that the stacking quality of the finished product is guaranteed, and the failure probability of the forming caused by the uneven stress of the material is reduced.

[0030] Further, the outer surface of the plurality of push blocks 104 away from the central shaft 103 is provided with a plurality of anti-skid pads 106, and the anti-skid pad 106 is provided in a cylindrical structure, in the use process, the anti-skid pad 106 is provided on the outer surface of the push block 104, and the friction between the push block 104 and the material is increased through the cylindrical structure, so that the material is prevented from sliding in the pushing process, and the material can be stably pushed and stacked, and the friction in the pushing process is effectively improved through the setting of the anti-skid pad 106, so that the displacement or sliding of the material in the extrusion process is prevented, thereby ensuring the precision of the material stacking and the consistency of the finished product.

[0031] Further, one side of the main body 1 is provided with a control panel 3, and the control panel 3 is electrically connected with the driving motor 102, the air blower 202, the electric heating pipe 206 and the micro pump 209, in the use process, the user can directly control the working state of the driving motor 102, the air blower 202, the electric heating pipe 206 and the micro pump 209 through the control panel 3, so that the precise operation and real-time monitoring of each component of the equipment can be realized, the operation personnel can more conveniently and efficiently operate the equipment through the setting of the control panel 3, and the functions of the equipment can be coordinated to work, so that the operation experience and production efficiency in the processing process are optimized.

[0032] In another embodiment of the present application, as shown in Figures 1-4 Further, the constant temperature assembly comprises: an air inlet cavity 2 formed in the bottom of the main body 1, an air inlet 201 is formed in one side of the air inlet cavity 2, and an air blower 202 is arranged in the air inlet 201; a plurality of electric heating pipes 206 are arranged at the bottom of the air inlet cavity 2; two air outlet pipes 203 are formed in one side of the air inlet cavity 2, the ends of the air outlet pipes 203 are communicated with the inner walls of the two sides of the processing cavity 101, and a plurality of air injection ports 204 are formed in the ends of the air outlet pipes 203.

[0033] In use, the air inlet cavity 2 introduces air through the air inlet 201, and the air is pushed by the air blower 202 to pass through the electric heating pipe 206 for heating, and then the hot air is uniformly distributed to the inside of the processing cavity 101 through the air outlet pipe 203, at this time, the hot air heats the material through the air injection ports 204 on both sides of the processing cavity 101, and the constant temperature state of the material is maintained, and through the constant temperature assembly, the flow and temperature of the air can be accurately controlled to ensure that the material is always in a uniform and constant temperature state during the processing process, and prevents the problem of unstable product quality caused by temperature fluctuations.

[0034] Further, the air inlet cavity 2 is provided with a heat conduction block 207, a plurality of guide pipes 208 are arranged on the top of the heat conduction block 207, the guide pipes 208 are provided in a hollow state structure, and the guide pipes 208 and the heat conduction block 207 are filled with heat conduction oil, one end of the guide pipe 208 is connected with a micro pump 209, and in use, the heat conduction block 207 and the heat conduction oil filled therein uniformly transmit heat to the processing cavity 101 through the guide pipe 208, and the micro pump 209 ensures the circulation of the heat conduction oil, so that the whole heating process is more uniform and stable, and the design of the heat conduction block 207 and the guide pipe 208 improves the efficiency and uniformity of heat transfer, so that the material can be uniformly heated in a constant temperature state, thereby improving the product quality in the processing process.

[0035] Further, one end of the air inlet cavity 2 is connected with a branch pipe 205, a plurality of through openings are arranged between the top of the branch pipe 205 and the bottom of the processing cavity 101, in use, the branch pipe 205 uniformly distributes the hot air to the bottom area of the processing cavity 101 through the through openings at the bottom, so that the temperature distribution in the whole processing cavity 101 is uniform, and the temperature gradient is avoided to affect the molding effect of the material, and the design of the branch pipe 205 and the through opening further optimizes the heat distribution in the processing cavity 101, so that the whole material is uniformly heated during the molding process, and the quality and consistency of the product are improved.

[0036] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A uniform lamination device for waterproof foam, characterized in that, include: The main body (1) has a processing cavity (101) on its top for material to pass through; A pressing and stacking assembly is disposed inside the processing chamber (101) and is used to push the extruded materials to stack and form each other. The pressing and stacking assembly includes: a drive motor (102) disposed on the inner wall of one side of the processing chamber (101), a central shaft (103) being driven and connected to one side of the drive motor (102) via a drive shaft, and the other side of the central shaft (103) being rotatably connected to the inner wall of the other side of the processing chamber (101) via a ball bearing; Multiple pressing blocks (104) disposed on the surface of the central shaft (103) are used to push the article to move and compress it so that multiple layers of material are stacked together to form a shape; and A constant temperature component is located inside the main body (1) and is used to heat and maintain the temperature of the material during the processing.

2. The uniform lamination equipment for waterproof foam according to claim 1, characterized in that, The temperature control component includes: An air intake chamber (2) is provided at the bottom of the main body (1), and an air inlet (201) is provided on one side of the air intake chamber (2), and a blower (202) is provided inside the air inlet (201); Multiple equidistant heating tubes (206) are provided at the bottom of the air intake chamber (2); Two air outlet pipes (203) are opened on one side of the air inlet chamber (2). The ends of the air outlet pipes (203) are respectively connected to the inner walls of the two sides of the processing chamber (101), and multiple air jets (204) are opened at the ends of the air outlet pipes (203).

3. The uniform lamination equipment for waterproof foam according to claim 1, characterized in that, The central shaft (103) has a plurality of push springs (105) on its surface, and the push springs (105) are connected to the push block (104).

4. The uniform lamination equipment for waterproof foam according to claim 1, characterized in that, An anti-slip pad (106) is fitted on the outer surface of the plurality of pushing blocks (104) away from the central axis (103), and the anti-slip pad (106) is configured in a cylindrical structure.

5. The uniform lamination equipment for waterproof foam according to claim 2, characterized in that, The air intake chamber (2) is provided with a heat-conducting block (207), and the top of the heat-conducting block (207) is provided with multiple guide tubes (208).

6. The uniform lamination equipment for waterproof foam according to claim 5, characterized in that, The guide tube (208) has a hollow structure inside, and both the guide tube (208) and the heat-conducting block (207) are filled with heat-conducting oil. One end of the guide tube (208) is connected to a micro pump (209).

7. The uniform lamination equipment for waterproof foam according to claim 2, characterized in that, One end of the air intake chamber (2) is connected to a branch pipe (205), and multiple openings are provided between the top of the branch pipe (205) and the bottom of the processing chamber (101).

8. The uniform lamination equipment for waterproof foam according to claim 1, characterized in that, The main body (1) is provided with a control panel (3) on one side, and the control panel (3) is electrically connected to the drive motor (102), blower (202), electric heating tube (206) and micro pump (209).