Operation and maintenance tool for installing and carrying container
By designing a rotary motor and adjustment mechanism for the maintenance tool, the angle of the battery pack is automatically adjusted, solving the problem of skewed angle of the battery pack during installation in the container, and improving installation efficiency and stability.
Patent Information
- Application Number
- CN202423065275.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In existing technologies, battery packs are prone to angular misalignment when installed in containers, requiring manual adjustment by staff, which is inconvenient.
A maintenance fixture was designed, including a workbench, a vertical plate, a rotary motor, a threaded rod, and an adjustment mechanism. The threaded rod drives the movement of the moving plate and the placement platform. Combined with the meshing connection of the rotating rod and the turntable, the automatic angle adjustment of the battery pack is realized. The angle of the battery pack is fixed by an electric push rod and a clamping block.
It enables automatic angle adjustment of the battery pack, reducing the inconvenience of manual adjustment, improving work efficiency, and ensuring the stability and precise positioning of the battery pack angle.
Smart Images

Figure CN223508549U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of operation and maintenance tooling, especially to the operation and maintenance tooling for container installation and carrying. BACKGROUND
[0002] In the production process of the battery energy storage container, the battery pack needs to be assembled into the container. Usually, a support for bearing the battery pack is arranged in the container, and a sliding rail is arranged. The battery pack is matched with the support through the sliding rail. After the battery pack is inserted into the container, the relative positioning of the battery pack and the support or the container can be completed.
[0003] The battery pack into the container tool and the method mentioned in the existing Chinese public patent (CN116280382A) can adjust the height and the pitch angle state of the conveying mechanism through the lifting mechanism after the lifting arm of the forklift is inserted into the second through hole. This is conducive to the alignment of the conveying mechanism with the insertion slot of the energy storage container. The conveying mechanism has a push-pull function, which facilitates the insertion and removal of the battery pack on the energy storage container and is suitable for the disassembly, maintenance and assembly of the battery pack of the energy storage container on uneven outdoor ground.
[0004] When the existing battery pack enters the container, a crane is usually used to place the battery pack on the operation and maintenance tooling, and then the battery pack is sent into the container through the operation and maintenance tooling. Although it is simple and easy to operate, when the crane places the battery pack, the angle of the battery pack may be skewed, which is not convenient for the battery pack to enter the container. At this time, the worker needs to adjust the position of the battery with his hand, which is relatively inconvenient to operate. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the problem that the worker needs to adjust the position of the battery with his hand, which is relatively inconvenient to operate. The utility model provides an operation and maintenance tooling for container installation and carrying.
[0006] The utility model adopts the following technical scheme to achieve the above-mentioned purpose:
[0007] An operation and maintenance tooling for container installation and carrying, comprising a workbench, a vertical plate connected to the top of the workbench, a control box arranged on the outer side of the vertical plate, an empty slot formed in the top of the workbench, a rotary motor connected to the bottom of the control box, a threaded rod one connected to the output shaft of the rotary motor, the end of the threaded rod one away from the rotary motor being slidably connected to the inner side of the workbench, a moving plate threadedly connected to the outer side of the threaded rod one, and an adjusting mechanism arranged on the outer side of the moving plate.
[0008] By adopting the above technical scheme, the battery pack is placed above the moving plate by using the crane, then the moving plate is moved by rotating the threaded rod, the battery pack placed above the moving plate is transported into the container by moving the moving plate, the bracket and the slide rail for carrying the battery pack are arranged in the container, after the battery pack is inserted into the container, the installation and transportation of the battery pack are completed by relatively positioning the battery pack and the container, and the angle of the battery pack can be adjusted by the adjusting mechanism.
[0009] Further, the adjusting mechanism comprises a connecting plate connected to the outer side of the moving plate, a rotating rod rotatably connected to the top of the connecting plate, a rotating disc connected to the outer side of the rotating rod, a handle connected to the top of the rotating disc, a plurality of first gear teeth connected to the outer side of the rotating disc in an annular array, a placing table rotatably connected to the top of the moving plate, a plurality of second gear teeth connected to the outer side of the placing table in an annular array, and fixing members arranged on the top of the connecting plate.
[0010] By adopting the above technical scheme, the handle is rotated to drive the rotating rod to rotate, the rotating disc is rotated by the rotating rod, the first gear teeth are rotated by the rotating disc, the placing table is rotated by the meshing connection between the first gear teeth and the second gear teeth, and the angle of the battery pack above the placing table is adjusted, thereby reducing the inconvenience of manual adjustment.
[0011] Further, the placing table is circular, a friction strip of flexible material is connected to the top of the placing table.
[0012] By adopting the above technical scheme, the risk of sliding of the battery pack on the placing table is effectively reduced.
[0013] Further, a sliding groove one is formed in the top of the moving plate, two sliding blocks one are symmetrically connected to the bottom of the connecting plate, and the sliding blocks one are slidably connected to the sliding groove one.
[0014] By adopting the above technical scheme, the placing table is more stable when rotating by the sliding connection between the sliding blocks one and the sliding groove one.
[0015] Further, the fixing members comprise vertical plates symmetrically connected to the top of the connecting plate, an electric push rod is fixedly connected to one side of the vertical plates close to each other, and a clamping block is connected to one end of the electric push rods close to each other.
[0016] By adopting the above technical scheme, the clamping blocks are clamped and fixed to the rotating rod when the clamping blocks are close to each other, thereby ensuring the angle stability of the battery pack.
[0017] Furthermore, a V-shaped groove is provided on the side of the two clamping blocks that are close to each other, and a metal plate is provided in the V-shaped groove.
[0018] By adopting the above technical solution, the friction between the two metal plates and the rotating rod is increased, ensuring that the rotating rod is firmly fixed.
[0019] Furthermore, the top two sides of the connecting plate are symmetrically provided with sliding grooves, and the bottom of the clamping block is connected to a slider, which is slidably connected to the sliding groove.
[0020] By adopting the above technical solution, the movement of the clamping block is clearly guided by the cooperation of the second slider in the second groove.
[0021] Furthermore, a fixed plate is symmetrically connected to the top of the upright plate, and a threaded rod is rotatably connected to the inner side of the fixed plate. One end of the threaded rod passes through the fixed plate and is connected to a handle. A threaded block is threadedly connected to the outer side of the threaded rod, and the outer side of the threaded block is connected to the control box.
[0022] By adopting the above technical solution, the position of the moving plate can be adjusted by rotating the handle, so that the battery pack reaches the required precise position.
[0023] In summary, this utility model has at least one of the following beneficial effects;
[0024] 1. In this utility model, when adjusting the angle of the battery pack, the handle is first turned to start the placement platform to rotate. The rotation of the placement platform causes the battery pack above the placement platform to rotate, thereby adjusting the angle of the battery pack. This reduces the inconvenience of manual adjustment and allows the angle adjustment operation to be completed in a shorter time, reducing the time spent on the adjustment process and thus improving the overall work efficiency.
[0025] 2. In this utility model, after the battery pack angle is adjusted, the rotating rod is clamped and fixed by activating two electric push rod clamping blocks. This reduces the risk of the rotating rod rotating again due to external vibration, collision or other unexpected factors, thereby changing the battery pack angle and ensuring the stability of the battery pack angle. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the first three-dimensional structure of the workbench in this utility model;
[0027] Figure 2 This is a schematic diagram of the second three-dimensional structure of the workbench in this utility model;
[0028] Figure 3 This is a schematic diagram of the exploded structure of the movable plate in this utility model;
[0029] Figure 4This is an exploded view of the connecting plate in this utility model.
[0030] Figure 5 This is a three-dimensional structural diagram of the control box in this utility model.
[0031] Explanation of reference numerals in the attached figures:
[0032] 1. Workbench; 2. Vertical plate; 3. Control box; 4. Empty slot; 5. Threaded rod one; 6. Moving plate; 8. Connecting plate; 9. Rotating rod; 10. Turntable; 11. Handle; 12. Gear one; 13. Placement platform; 14. Gear two; 15. Friction strip; 16. Slide one; 17. Slider one; 18. Vertical plate; 19. Electric push rod; 20. Clamping block; 21. Metal plate; 22. Slide two; 23. Fixed plate; 24. Threaded rod two; 25. Threaded block; 26. Handle. Detailed Implementation
[0033] The following is in conjunction with the appendix Figures 1-4 The present invention will be described in further detail below.
[0034] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0035] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0036] This utility model discloses a maintenance tool for container installation and handling.
[0037] Reference Figure 1 and Figure 2A maintenance fixture for container installation and handling includes a workbench 1, a vertical plate 2 fixedly connected to the top of the workbench 1, a control box 3 disposed on the outer side of the vertical plate 2, a slot 4 opened on the top of the workbench 1, a rotary motor fixedly connected to the bottom of the control box 3, a threaded rod 5 fixedly connected to the output shaft of the rotary motor, the end of the threaded rod 5 away from the rotary motor being slidably connected to the inner side of the workbench 1, a movable plate 6 threadedly connected to the outer side of the threaded rod 5, and an adjustment mechanism disposed on the outer side of the movable plate 6.
[0038] When installing the battery pack, a crane is first used to place the battery pack on top of the moving plate 6. Then, the threaded rod 5 is turned, which moves the moving plate 6. The moving plate 6 transports the battery pack placed on top of the battery pack into the container. The container is equipped with a support bracket and slide rails to support the battery pack. After the battery pack is inserted into the container, it is positioned relative to the container to complete the installation and handling of the battery pack. The angle of the battery pack can be adjusted by the adjustment mechanism, reducing the inconvenience of manual adjustment.
[0039] Reference Figures 2 to 4 The adjustment mechanism includes a connecting plate 8 fixedly connected to the outside of the movable plate 6. A rotating rod 9 is rotatably connected to the top of the connecting plate 8. A turntable 10 is fixedly connected to the outside of the rotating rod 9. A handle 11 is fixedly connected to the top of the turntable 10. Several gear teeth 12 are fixedly connected in a circular array on the outside of the turntable 10. A placement platform 13 is rotatably connected to the top of the movable plate 6. Several gear teeth 24 are fixedly connected in a circular array on the outside of the placement platform 13. Gear teeth 12 and gear teeth 24 mesh with each other. Fixing members are provided on both sides of the top of the connecting plate 8.
[0040] The placement platform 13 is circular, and a friction strip 15 is fixedly connected to the top of the placement platform 13. The friction strip 15 is made of flexible material.
[0041] In addition, the top of the movable plate 6 is provided with a sliding groove 16, and the bottom sides of the connecting plate 8 are symmetrically and fixedly connected with two sliders 17, which are slidably connected to the sliding groove 16.
[0042] When adjusting the angle of the battery pack, first turn the handle 11 to drive the rotating rod 9 to rotate. The rotation of the rotating rod 9 causes the turntable 10 to rotate, and the rotation of the turntable 10 causes the first gear 12 to rotate. Through the meshing connection between the first gear 12 and the second gear 14, the placement platform 13 starts to rotate. The rotation of the placement platform 13 causes the battery pack above the placement platform 13 to start to rotate, thereby adjusting the angle of the battery pack. This reduces the inconvenience of manual adjustment and can complete the angle adjustment operation in a shorter time, reducing the time spent on the adjustment process and thus improving the overall work efficiency.
[0043] After the battery pack is placed on the placement platform 13, the friction strip 15 on the placement platform 13, which is made of rubber, has a large friction force, which can effectively reduce the risk of the battery pack sliding on the placement platform 13.
[0044] When the placement platform 13 rotates, it is slidably connected to the slide groove 16 through the slider 17, thereby providing guidance for the placement platform 13 and making the placement platform 13 more stable when rotating.
[0045] Reference Figures 2 to 4 The fasteners include vertical plates 18 that are symmetrically fixed to the top of the connecting plate 8. Electric push rods 19 are fixedly connected to the sides of the two vertical plates 18 that are close to each other, and clamping blocks 20 are fixedly connected to the ends of the two electric push rods 19 that are close to each other.
[0046] Among them, the two clamping blocks 20 have a V-shaped groove on the side that is close to each other, and a metal plate 21 is provided at the V-shaped groove.
[0047] In addition, the top two sides of the connecting plate 8 are symmetrically provided with sliding grooves 22, and the bottom of the clamping block 20 is fixedly connected with a slider 2, which is slidably connected to the sliding groove 16.
[0048] Once the battery pack angle is adjusted, the two electric push rods 19 are activated to move the two clamping blocks 20 closer together. When the two clamping blocks 20 are close together, they clamp and fix the rotating rod 9. By clamping and fixing the rotating rod 9 with the clamping blocks 20, the risk of the rotating rod 9 rotating again due to external vibration, collision or other unexpected factors, thereby changing the battery pack angle, is reduced, thus ensuring the stability of the battery pack angle.
[0049] When the two clamping blocks 20 approach each other, the metal rough surface is set on the side of the two metal plates 21 that approaches each other. The metal rough surface can greatly increase the friction between the two metal plates 21 and the rotating rod 9, ensuring that the rotating rod 9 is firmly fixed and reducing the risk of sliding or rotating.
[0050] When the clamping block 20 moves, the movement of the clamping block 20 is guided by the cooperation of the slider 2 in the slide groove 22, which improves the accuracy and reliability of the clamping operation.
[0051] Reference Figure 5 The top of the upright plate 2 is symmetrically fixedly connected to a fixed plate 23. The inner side of the fixed plate 23 is rotatably connected to a threaded rod 24. One end of the threaded rod 24 passes through the fixed plate 23 and is fixedly connected to a handle 26. The outer side of the threaded rod 24 is threadedly connected to a threaded block 25. The outer side of the threaded block 25 is fixedly connected to the control box 3.
[0052] When adjusting the position of the battery pack, the handle 26 is rotated to drive the threaded rod 24 to rotate. The rotation of the threaded rod 24 drives the threaded block 25 to move. The movement of the threaded block 25 causes the control box 3 to move. The movement of the control box 3 causes the rotary motor to move, thereby adjusting the position of the moving plate 6 so that the battery pack reaches the required precise position to meet different installation or use requirements.
[0053] Working principle: A crane is used to place the battery pack on top of the moving plate 6. Then, by starting the threaded rod 5, the moving plate 6 is moved. The moving plate 6 transports the battery pack placed on top of the battery pack into the container. The container is equipped with a support and slide rail to support the battery pack. After the battery pack is inserted into the container, it is positioned relative to the container to complete the installation and handling of the battery pack. The handle 11 drives the rotating rod 9 to rotate, which in turn rotates the turntable 10. The rotation of the turntable 10 causes the gear 12 to rotate. The gear 12 meshes with the gear 14, causing the placement platform 13 to rotate. The rotation of the placement platform 13 causes the battery pack on top of the placement platform 13 to rotate, thereby adjusting the angle of the battery pack.
[0054] By activating the two electric push rods 19, the two clamping blocks 20 are driven to move closer to each other. When the two clamping blocks 20 move closer to each other, they clamp and fix the rotating rod 9. By clamping and fixing the rotating rod 9, the clamping blocks 20 move. When the clamping blocks 20 move, the cooperation of the slider 2 in the slide groove 22 provides a clear directional guide for the movement of the clamping blocks 20, thereby improving the accuracy and reliability of the clamping operation.
[0055] The above-described embodiments are merely one implementation of this utility model, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A maintenance fixture for container installation and handling, comprising a workbench (1), characterized in that: The top of the workbench (1) is connected to a vertical plate (2), and a control box (3) is provided on the outside of the vertical plate (2). A slot (4) is opened on the top of the workbench (1). A rotary motor is connected to the bottom of the control box (3). A threaded rod (5) is connected to the output shaft of the rotary motor. The end of the threaded rod (5) away from the rotary motor is slidably connected to the inside of the workbench (1). A movable plate (6) is threadedly connected to the outside of the threaded rod (5). An adjustment mechanism is provided on the outside of the movable plate (6).
2. The maintenance tooling for container installation and handling according to claim 1, characterized in that: The adjustment mechanism includes a connecting plate (8) connected to the outside of the movable plate (6). A rotating rod (9) is rotatably connected to the top of the connecting plate (8). A turntable (10) is connected to the outside of the rotating rod (9). A handle (11) is connected to the top of the turntable (10). Several gear teeth (12) are connected in a circular array on the outside of the turntable (10). A placement platform (13) is rotatably connected to the top of the movable plate (6). Several gear teeth (14) are connected in a circular array on the outside of the placement platform (13). Gear teeth (12) and gear teeth (14) mesh with each other. Fixing members are provided on both sides of the top of the connecting plate (8).
3. The maintenance tooling for container installation and handling according to claim 2, characterized in that: The placement platform (13) is circular, and a friction strip (15) is connected to the top of the placement platform (13). The friction strip (15) is made of flexible material.
4. The maintenance tooling for container installation and handling according to claim 2, characterized in that: The top of the movable plate (6) is provided with a sliding groove (16), and the bottom sides of the connecting plate (8) are symmetrically connected with two sliders (17), which are slidably connected to the sliding groove (16).
5. The maintenance tooling for container installation and handling according to claim 2, characterized in that: The fastener includes vertical plates (18) symmetrically connected to the top of the connecting plate (8), and electric push rods (19) are connected to the sides of the two vertical plates (18) that are close to each other. Clamping blocks (20) are connected to the ends of the two electric push rods (19) that are close to each other.
6. The maintenance tooling for container installation and handling according to claim 5, characterized in that: The two clamping blocks (20) are provided with a V-shaped groove on the side that is close to each other, and a metal plate (21) is provided at the V-shaped groove.
7. The maintenance tooling for container installation and handling according to claim 5, characterized in that: The top two sides of the connecting plate (8) are symmetrically provided with sliding grooves (22), and the bottom of the clamping block (20) is connected to a slider (2), which is slidably connected to the sliding groove (16).
8. The maintenance tooling for container installation and handling according to claim 1, characterized in that: The top of the upright plate (2) is symmetrically connected to a fixed plate (23). The inner side of the fixed plate (23) is rotatably connected to a threaded rod (24). One end of the threaded rod (24) passes through the fixed plate (23) and is connected to a handle (26). The outer side of the threaded rod (24) is threadedly connected to a threaded block (25). The outer side of the threaded block (25) is connected to the control box (3).
Citation Information
Patent Citations
Battery pack boxing tool and boxing method
CN116280382A