Acoustic package automatic nailing feeding and discharging circulating device

Abstract

The utility model discloses an acoustic package automatic nailing feeding and discharging circulating device, and relates to the technical field of acoustic package machining. The device comprises a conveying frame, and a positioning mechanism and a configuration mechanism are arranged on the conveying frame. According to the automatic nailing device, the positioning mechanism is arranged, when the automatic nailing device is used, an acoustic bag to be nailed can be placed on the first conveying belt module, then the first conveying belt module is started to drive the acoustic bag to move towards the automatic nailing device step by step, in the moving process, the first motor can be synchronously started, the first motor drives the first connecting rod through the rotating shaft, and the first connecting rod drives the second connecting rod through the rotating shaft; the first connecting rod enables two sliding plates connected with the first connecting rod to drive third conveying belt modules on the sliding plates to slide on the outer walls of two first sliding rods close to each other through two second connecting rods, so that the acoustic bag is centered and positioned in the moving process, and the situation that the acoustic bag deviates from a set rail in the moving process is effectively avoided; and therefore, efficient nailing operation is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the field of acoustic bag processing technology, and in particular relates to an automatic nailing and unloading cycle device for acoustic bags. Background Technology

[0002] The automatic nailing and loading / unloading circulation device for acoustic packages is a multi-functional device integrating automated conveying, precise positioning, efficient nailing, and quality inspection and diversion. The acoustic packages are conveyed to the automatic nailer via conveyor belt module one. Motor one drives a linkage mechanism to slide conveyor belt module three to center the acoustic package. Hydraulic cylinder one pushes the automatic nailer to complete the nailing. The acoustic package is then transferred to conveyor belt module two via conveyor belt module three for further conveying. A quality inspection device checks the quality of the acoustic packages, and hydraulic cylinder two controls a push plate to divert defective products to the conveying device. Motor two can also drive related components to move the folding rod, raising and lowering the conveyor frame to meet the docking requirements of different accessory devices, thus achieving automated loading / unloading and cyclical operation during the acoustic package nailing process.

[0003] In the existing equipment, if the surface of the conveyor belt is not flat and smooth enough, or if the speed of the conveyor belt is unstable and there is a certain amount of shaking and deviation, the acoustic package is very likely to gradually deviate from its original intended trajectory during the movement. When the nailing process is carried out, once the acoustic package deviates, it will directly affect the nailing quality of the acoustic package, resulting in an increase in the scrap rate of the acoustic package, thereby increasing production costs and causing waste of resources. Utility Model Content

[0004] The purpose of this invention is to provide an automatic nailing and unloading circulation device for acoustic packages. By incorporating a positioning mechanism, it solves the problem that if the surface of the conveyor belt is not smooth enough, or if the conveyor belt speed is unstable and there is some shaking and deviation, the acoustic package is very likely to gradually deviate from its original predetermined trajectory during movement. When the acoustic package deviates during the nailing process, it will directly affect the nailing quality of the acoustic package, leading to an increase in the scrap rate of the acoustic package, thereby increasing production costs and causing resource waste.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to an automatic stapling and loading / unloading circulation device for acoustic packages, including a conveyor frame, on which a positioning mechanism and a configuration mechanism are provided:

[0007] The positioning mechanism includes conveyor belt module 1 and conveyor belt module 2, both disposed on the inner wall of the conveyor frame. A plurality of guide rollers are rotatably connected to the inner wall of the conveyor frame. An acoustic package is slidably connected to the outer wall of the guide rollers. Two rectangular plates are fixedly connected to the bottom of the conveyor frame. Two sliding rods are fixedly connected to the side of the two rectangular plates that are close to each other. Two sliding plates are slidably fitted onto the outer wall of the two sliding rods. Two support rods are fixedly connected to the top of each of the two sliding plates. The tops of the support rods extend to the outside of the guide rollers and are slidably connected to them. Two conveyor belt modules 3 are fixedly connected to the tops of the support rods. Both conveyor belt modules 3 are in contact with the acoustic package. A fixing plate is fixedly fitted onto the outer wall of the two sliding rods.

[0008] Furthermore, a motor is fixedly connected to the top of the fixed plate, and the output shaft of the motor is fixedly connected to a rotating shaft via a coupling. The rotating shaft passes through the fixed plate and is rotatably connected to the fixed plate. A connecting rod is fixedly connected to the bottom end of the rotating shaft. Two connecting rods are hinged to the bottom of both sliding plates, and the ends of the two connecting rods away from the sliding plates are hinged to the connecting rod.

[0009] Furthermore, two slide rail frames are fixedly connected to the top of the conveyor frame, and an automatic nailer is slidably fitted on the inner wall of the two slide rail frames. A hydraulic cylinder is fixedly connected to the top of each of the two slide rail frames, and the output end of each of the two hydraulic cylinders is fixedly connected to the automatic nailer.

[0010] Furthermore, the configuration mechanism includes a circulation component and two lifting components. The circulation component includes a quality detection device fixedly connected to the top of the conveyor frame. A rectangular plate is fixedly connected to the top of the conveyor frame. Two sliding rods are slidably mounted on the rectangular plate. A push plate is fixedly connected to the right end of the two sliding rods. A hydraulic cylinder is fixedly mounted on the rectangular plate. The output end of the hydraulic cylinder is fixedly connected to the push plate. A conveying device is provided on the right side of the conveyor frame.

[0011] Furthermore, the lifting assembly includes a base plate disposed at the bottom of the conveyor frame, with two fixed U-shaped blocks fixedly connected to the top of the base plate and the bottom of the conveyor frame, and two slide rails fixedly connected to the top of the base plate and the bottom of the conveyor frame.

[0012] Furthermore, each of the slide rails is slidably fitted with a movable U-shaped block, and the inner walls of the movable U-shaped blocks and the fixed U-shaped blocks are hinged with two folding rods.

[0013] Furthermore, two U-shaped plates are fixedly connected to the top of the base plate, and a second motor is fixedly connected to the front of the U-shaped plates. The output shaft of the second motor is fixedly connected to a bidirectional screw through a coupling. The bidirectional screw passes through the two U-shaped plates and is rotatably connected to the two U-shaped plates.

[0014] Furthermore, the outer wall of the bidirectional screw is threaded with a connecting block, and the left and right ends of the connecting block are fixedly connected to two movable U-shaped blocks.

[0015] This utility model has the following beneficial effects:

[0016] (1) By setting a positioning mechanism, the acoustic bag to be nailed can be placed on the conveyor belt module one during use. Then, the conveyor belt module one is started, which drives the acoustic bag to move gradually towards the position of the automatic nailer. During this movement, the motor one can be started at the same time. The motor one will drive the connecting rod one through the rotating shaft. The connecting rod one, with the help of two connecting rods two, enables the two sliding plates connected to it to drive the conveyor belt module three on it to slide close to each other on the outer wall of the two sliding rods one. In this way, the acoustic bag is centered during the movement, which effectively avoids the situation of deviating from the predetermined track during the movement, thereby ensuring the efficient nailing operation.

[0017] (2) By setting up a configuration mechanism, if the device needs to be connected and integrated with different accessory devices, the second motor can be started. The second motor will drive the two connecting blocks to move away from each other through the bidirectional screw. During the movement of the two connecting blocks, they will cooperate with multiple movable U-shaped blocks sliding on the slide rail and multiple fixed U-shaped blocks fixed on the top of the base plate, so that the multiple folding rods placed therein can gradually unfold, and finally realize the lifting operation of the conveyor frame. Through this setting, the device can fully meet the flexible adaptation requirements of the device under different working scenarios and docking needs, and greatly improve the versatility and practicality of the whole device.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the winding mechanism of this utility model;

[0022] Figure 3 This is a schematic diagram of the configuration mechanism of this utility model;

[0023] Figure 4 for Figure 2 A magnified view of part A in the diagram;

[0024] Figure 5 for Figure 3 A magnified view of part B in the diagram.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1. Conveyor frame; 2. Positioning mechanism; 3. Configuration mechanism; 21. Conveyor belt module one; 22. Conveyor belt module two; 23. Guide roller; 24. Acoustic pack; 25. Rectangular plate one; 26. Slide rod one; 27. Sliding plate; 28. Support rod; 29. ​​Conveyor belt module three; 291. Fixing plate; 292. Motor one; 293. Rotating shaft; 294. Connecting rod one; 295. Connecting rod two; 296. Slide rail frame 297. Automatic nailer; 298. Hydraulic cylinder one; 31. Quality inspection device; 32. Rectangular plate two; 33. Slide rod two; 34. Push plate; 35. Hydraulic cylinder two; 36. Conveying device; 37. Base plate; 38. Fixed U-shaped block; 39. Slide rail; 391. Movable U-shaped block; 392. Folding rod; 393. U-shaped plate; 394. Motor two; 395. Bidirectional screw; 396. Connecting block. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-5 As shown, this utility model is an automatic stapling and loading / unloading circulation device for acoustic bags, including a conveyor frame 1, on which a positioning mechanism 2 and a configuration mechanism 3 are provided:

[0029] The positioning mechanism 2 includes a conveyor belt module 1 21 and a conveyor belt module 22, both disposed on the inner wall of the conveyor frame 1. A plurality of guide rollers 23 are rotatably connected to the inner wall of the conveyor frame 1. An acoustic package 24 is slidably connected to the outer wall of the guide rollers 23. Two rectangular plates 25 are fixedly connected to the bottom of the conveyor frame 1. Two sliding rods 26 are fixedly connected to the side of the two rectangular plates 25 that are close to each other. Two sliding plates 27 are slidably fitted onto the outer wall of the two sliding rods 26. Two support rods 28 are fixedly connected to the top of each sliding plate 27. The tops of the support rods 28 extend beyond the guide rollers 23 and are slidably connected to them. Two conveyor belt modules 29 are fixedly connected to the tops of the support rods 28. Both conveyor belt modules 29 are in contact with the acoustic package 24. A fixing plate 291 is fixedly sleeved on the outer wall of rod 26. A motor 292 is fixedly connected to the top of the fixing plate 291. The output shaft of the motor 292 is fixedly connected to a rotating shaft 293 through a coupling. The rotating shaft 293 passes through the fixing plate 291 and is rotatably connected to the fixing plate 291. A connecting rod 294 is fixedly connected to the bottom of the rotating shaft 293. Two connecting rods 295 are hinged to the bottom of the two sliding plates 27. The ends of the two connecting rods 295 away from the sliding plates 27 are hinged to the connecting rod 294. Two slide rail frames 296 are fixedly connected to the top of the conveyor frame 1. An automatic nailer 297 is slidably sleeved on the inner wall of the two slide rail frames 296. A hydraulic cylinder 298 is fixedly connected to the top of the two slide rail frames 296. The output ends of the two hydraulic cylinders 298 are fixedly connected to the automatic nailer 297.

[0030] By setting up a positioning mechanism, the acoustic package to be nailed can be placed on conveyor belt module one during use. Then, the conveyor belt module one is started, which drives the acoustic package to move gradually towards the automatic nailer. During this movement, motor one can be started simultaneously. Motor one will drive connecting rod one through a rotating shaft. Connecting rod one, with the help of two connecting rods two, allows the two sliding plates connected to it to drive the conveyor belt module three on it to slide close to each other on the outer wall of the two sliding rods one. This centering and positioning of the acoustic package during the movement effectively prevents it from deviating from the predetermined track during the movement, thus ensuring the efficient nailing operation.

[0031] Configuration mechanism 3 includes a circulation assembly and two lifting assemblies. The circulation assembly includes a quality inspection device 31 fixedly connected to the top of the conveyor frame 1. A rectangular plate 32 is fixedly connected to the top of the conveyor frame 1. Two sliding rods 33 are slidably mounted on the rectangular plate 32. A push plate 34 is fixedly connected to the right end of the two sliding rods 33. A hydraulic cylinder 35 is fixedly mounted on the rectangular plate 32. The output end of the hydraulic cylinder 35 is fixedly connected to the push plate 34. A conveying device 36 is provided on the right side of the conveyor frame 1. The lifting assembly includes a base plate 37 located at the bottom of the conveyor frame 1. Two fixed U-shaped blocks 38 are fixedly connected to both the top of the base plate 37 and the bottom of the conveyor frame 1. Two slide rails 39 are fixedly connected to the bottom. Movable U-shaped blocks 391 are slidably sleeved on several slide rails 39. Two folding rods 392 are hinged to the inner walls of several movable U-shaped blocks 391 and fixed U-shaped blocks 38. Two U-shaped plates 393 are fixedly connected to the top of the bottom plate 37. A second motor 394 is fixedly connected to the front U-shaped plate 393. The output shaft of the second motor 394 is fixedly connected to a bidirectional screw 395 through a coupling. The bidirectional screw 395 passes through the two U-shaped plates 393 and is rotatably connected to the two U-shaped plates 393. A connecting block 396 is threaded on the outer wall of the bidirectional screw 395. The left and right ends of the connecting block 396 are fixedly connected to the two movable U-shaped blocks 391.

[0032] By setting up a configuration mechanism, if the device needs to be integrated with different accessory devices, motor two can be activated. Motor two will drive two connecting blocks to move away from each other via a bidirectional screw. During the movement of the two connecting blocks, they will cooperate with multiple movable U-shaped blocks sliding on the slide rails and multiple fixed U-shaped blocks fixed on the top of the base plate, causing multiple folding rods placed therein to gradually unfold, ultimately realizing the lifting and lowering operation of the conveyor frame. Through this setting, the device can fully meet the flexible adaptation requirements of the device under different working scenarios and docking needs, greatly improving the versatility and practicality of the entire device.

[0033] One specific application of this embodiment is the automatic nailing machine: a specialized automated device used in the production and processing of acoustic packages. It typically integrates multiple functional modules such as power drive, precise positioning, and nailing execution. In an automated production line, according to preset programs and instructions, after the acoustic package is transported to a specific position and accurately centered, the nailing component is driven by a hydraulic cylinder or other power device to accurately nail nails into the corresponding parts of the acoustic package according to the specified number, angle, and depth. This efficiently and stably completes the nailing process of the acoustic package, effectively ensuring the assembly quality and production efficiency of the acoustic package, and improving the automation level and product consistency of the entire acoustic package manufacturing process.

[0034] Quality Inspection Device: This is a specialized testing device designed and developed specifically for the characteristics of acoustic packages. It comprehensively utilizes various technologies such as acoustic analysis, physical measurement, and material testing to accurately test key indicators of acoustic packages, including sound insulation performance, sound absorption effect, structural integrity, material quality, and dimensional accuracy. Through sensors, it collects acoustic data and physical parameters of the acoustic package under different operating conditions. Then, using a built-in intelligent analysis system, it compares and analyzes the data with preset quality standards to efficiently and accurately determine whether the acoustic package meets quality requirements. This effectively filters out defective products during the acoustic package manufacturing process, ensuring the consistency and stability of product quality and providing a solid foundation for quality control in the reliable application of acoustic packages in numerous fields such as automotive, aerospace, and construction.

[0035] In use, the acoustic pack 24 to be nailed can be placed on the conveyor belt module 21. Then, the conveyor belt module 21 is started, moving the acoustic pack 24 gradually towards the automatic nailer 297. During this movement, the motor 292 can be started simultaneously. The motor 292 drives the connecting rod 294 through the rotating shaft 293. The connecting rod 294, with the help of two connecting rods 295, allows the two sliding plates 27 connected to it to drive the conveyor belt module 29 on it to slide closer to each other on the outer wall of the two sliding rods 26. This centers the acoustic pack 24 during the movement, effectively preventing it from deviating from the predetermined track, thus ensuring the efficient nailing operation. When nailing is performed, the two hydraulic cylinders 298 are started. With the assistance of the two sliding rail frames 296, the two hydraulic cylinders 298 push the automatic nailer 297 closer to the acoustic pack 24, thereby completing the nailing operation. After the nailing is completed, the acoustic package 24 is conveyed to the conveyor belt module 22 by the two conveyor belt modules 3 29 to proceed to the next process. During the conveying of the acoustic package 24 on the conveyor belt module 22, the quality inspection device 31 performs a comprehensive inspection. If a defective product is detected, the hydraulic cylinder 2 35 is activated. Guided by the two slide rods 2 33, the hydraulic cylinder 2 35 pushes the push plate 34 to divert the defective product to the conveyor device 36 for specialized conveying. For qualified products, they continue to be conveyed through the conveyor belt module 2 22 for subsequent conveying processes. If this device needs to be integrated with different accessory devices, the motor 2 394 can be activated. The motor 2 394 will drive the two connecting blocks 396 to move away from each other through the bidirectional screw 395. During the movement of the two connecting blocks 396, they will interact with multiple movable U-shaped components sliding on the slide rail 39. The block 391 and the multiple fixed U-shaped blocks 38 fixed on the top of the base plate 37 work together to enable the multiple folding rods 392 placed therein to gradually unfold, ultimately realizing the lifting and lowering operation of the conveyor frame 1. This setting can fully meet the flexible adaptation requirements of the device under different working scenarios and docking needs, and greatly improve the versatility and practicality of the entire device.

[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic nailing and unloading circulation device for acoustic packages, comprising a conveyor frame (1), wherein the conveyor frame (1) is provided with a positioning mechanism (2) and a configuration mechanism (3), characterized in that: The positioning mechanism (2) includes a conveyor belt module 1 (21) and a conveyor belt module 2 (22) both disposed on the inner wall of the conveyor frame (1). A plurality of guide rollers (23) are rotatably connected to the inner wall of the conveyor frame (1). An acoustic package (24) is slidably connected to the outer wall of the plurality of guide rollers (23). Two rectangular plates 1 (25) are fixedly connected to the bottom of the conveyor frame (1). Two sliding rods 1 (26) are fixedly connected to the side of the two rectangular plates 1 (25) that are close to each other. The outer wall of the two sliding rods 1 (26) slides. Two sliding plates (27) are provided, and two support rods (28) are fixedly connected to the top of each of the two sliding plates (27). The top ends of several support rods (28) extend to several guide rollers (23) and are slidably connected to several guide rollers (23). Two conveyor belt modules (29) are fixedly connected to the top ends of several support rods (28). The two conveyor belt modules (29) are in contact with the acoustic package (24). The outer walls of the two sliding rods (26) are fixedly fitted with fixing plates (291).

2. The automatic nailing and unloading circulation device for acoustic packages according to claim 1, characterized in that, The top of the fixed plate (291) is fixedly connected to a motor (292). The output shaft of the motor (292) is fixedly connected to a rotating shaft (293) via a coupling. The rotating shaft (293) passes through the fixed plate (291) and is rotatably connected to the fixed plate (291). The bottom end of the rotating shaft (293) is fixedly connected to a connecting rod (294). The bottom of the two sliding plates (27) is hinged to two connecting rods (295). The ends of the two connecting rods (295) away from the sliding plates (27) are hinged to the connecting rod (294).

3. The automatic nailing and unloading circulation device for acoustic packages according to claim 2, characterized in that, The top of the conveyor frame (1) is fixedly connected to two slide rail frames (296), and the inner walls of the two slide rail frames (296) are slidably fitted with automatic nailers (297). The top of the two slide rail frames (296) is fixedly connected to a hydraulic cylinder (298), and the output ends of the two hydraulic cylinders (298) are fixedly connected to the automatic nailers (297).

4. The automatic nailing and unloading circulation device for acoustic packages according to claim 3, characterized in that, The configuration mechanism (3) includes a circulation component and two lifting components. The circulation component includes a quality detection device (31) fixedly connected to the top of the conveyor frame (1). A rectangular plate (32) is fixedly connected to the top of the conveyor frame (1). Two sliding rods (33) are slidably sleeved on the rectangular plate (32). A push plate (34) is fixedly connected to the right end of the two sliding rods (33). A hydraulic cylinder (35) is fixedly sleeved on the rectangular plate (32). The output end of the hydraulic cylinder (35) is fixedly connected to the push plate (34). A conveying device (36) is provided on the right side of the conveyor frame (1).

5. The automatic stapling and unloading circulation device for acoustic packages according to claim 4, characterized in that, The lifting assembly includes a base plate (37) set at the bottom of the conveyor frame (1), and two fixed U-shaped blocks (38) are fixedly connected to the top of the base plate (37) and the bottom of the conveyor frame (1), and two slide rails (39) are fixedly connected to the top of the base plate (37) and the bottom of the conveyor frame (1).

6. The automatic stapling and unloading circulation device for acoustic packages according to claim 5, characterized in that, Each of the slide rails (39) is slidably fitted with a movable U-shaped block (391), and the inner walls of the movable U-shaped block (391) and the fixed U-shaped block (38) are hinged with two folding rods (392).

7. The automatic nailing and unloading circulation device for acoustic packages according to claim 6, characterized in that, Two U-shaped plates (393) are fixedly connected to the top of the base plate (37). A motor (394) is fixedly connected to the front of the U-shaped plate (393). The output shaft of the motor (394) is fixedly connected to a bidirectional screw (395) through a coupling. The bidirectional screw (395) passes through the two U-shaped plates (393) and is rotatably connected to the two U-shaped plates (393).

8. The automatic nailing and unloading circulation device for acoustic packages according to claim 7, characterized in that, The outer wall of the bidirectional screw (395) is threaded with a connecting block (396), and the left and right ends of the connecting block (396) are fixedly connected to two movable U-shaped blocks (391).

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