Automatic loading and placing mechanism for finished stators

Abstract

The utility model discloses an automatic loading and placing mechanism for finished stators. The automatic loading and placing mechanism is mainly composed of an empty tray conveying assembly, a distributing assembly, a position correcting assembly, a monitoring assembly and a conveying belt. The empty tray conveying assembly is used for placing and conveying empty trays, the material distributing assembly is responsible for positioning the empty trays after the empty trays reach the conveying belt, the position correcting assembly guarantees that the positions of the trays are correct during loading, the monitoring assembly can monitor the positions of the trays and the loading condition, and the conveying belt is used for conveying. The mechanism effectively solves the problems of low manual operation efficiency, unstable quality and the like of the existing finished stator loading and placing, improves the production efficiency and the product quality, reduces the labor cost, and is suitable for related industries such as motor manufacturing and the like.

Description

Technical Field

[0001] This utility model belongs to the field of motor manufacturing industry, and in particular relates to an automatic loading and placement mechanism for finished stators. Background Technology

[0002] In industries such as motor manufacturing, the loading and placement of finished stators is a crucial process on the production line. Current methods for loading and placing finished stators largely rely on manual operation, which has several shortcomings. Firstly, manual loading and placement is inefficient, struggling to keep pace with automated production and easily becoming a bottleneck in the production process, limiting overall production efficiency. Secondly, manual operation makes it difficult to ensure the precise and consistent placement of each stator in the tray, potentially leading to collisions or misalignment, affecting product quality and even damaging the stators. Furthermore, it's difficult for humans to accurately determine whether the tray is full, leading to situations where trays are moved before they are full or overloaded. This not only affects subsequent packaging and transportation but can also result in resource waste or production accidents. In addition, long-term manual operation is labor-intensive and costly, hindering the sustainable development of enterprises. Utility Model Content

[0003] The purpose of this utility model is to provide an automatic loading and placement mechanism for finished stators, aiming to solve the problems existing in the background art. To achieve this purpose, the technical solution adopted by this utility model is:

[0004] An automatic stator loading and placement mechanism includes an empty tray conveying component, a distributing component, a positioning component, a monitoring component, and a conveyor belt. A conveyor belt is installed below the empty tray conveying component, and a distributing component is installed on top of it. Positioning components are located on both the left and right sides of the conveyor belt, and monitoring components are installed on the positioning components. The empty tray conveying component is used to place empty trays and move them downwards along the aluminum material. After the empty tray reaches the conveyor belt, the distributing component positions the empty tray. The positioning component ensures the empty tray is properly positioned when loading products. The monitoring component monitors whether the empty tray has reached the designated position and whether it is fully loaded. The conveyor belt is used for conveying.

[0005] Preferably, the empty material tray conveying assembly includes a first conveying component and a second conveying component. The first conveying component and the second conveying component are respectively installed on the left and right sides of the head of the conveyor belt, and the first conveying component and the second conveying component are parallel.

[0006] Preferably, the first conveying component includes a first aluminum material, a second aluminum material, a third aluminum material, and a first baffle. The first aluminum material and the second aluminum material are symmetrically distributed and connected by the third aluminum material. The third aluminum material is connected to the conveyor belt, and the first baffle is installed on both the first aluminum material and the second aluminum material.

[0007] Preferably, the second conveying component includes a fourth aluminum material, a fifth aluminum material, a sixth aluminum material, and a second baffle. The fourth aluminum material and the first aluminum material are on the same straight line. The second baffle is installed on the fourth aluminum material and the fifth aluminum material is connected by the sixth aluminum material.

[0008] Preferably, the material distribution assembly includes a cylinder mounting plate, a cylinder, and a connecting block. The cylinder mounting plate is mounted on the fourth and sixth aluminum materials, and the cylinder is mounted on the cylinder mounting plate. The cylinder shaft is connected to the connecting block, and the cylinder pushes the material tray through the connecting block.

[0009] Preferably, the positioning component includes a cylinder limit block, a positioning cylinder, and a positioning cylinder mounting plate. The positioning cylinder mounting plate is mounted on the conveyor belt, the positioning cylinder is mounted on the top of the positioning cylinder mounting plate, the cylinder limit block is mounted on the outside of the positioning cylinder, and the cylinder shaft of the positioning cylinder is at the same horizontal plane as the conveyor belt when it is not activated.

[0010] Preferably, the monitoring component includes a sensor switch and a sensor switch mounting plate. The sensor switch is mounted on the cylinder limit block via the sensor switch mounting plate. The sensor switch is used to monitor whether the empty material tray has reached the designated position and whether it is full of material.

[0011] The beneficial effects of this utility model are:

[0012] Improving production efficiency: Through the coordinated operation of empty material tray conveying components, material distribution components, positioning components, and conveyor belts, this mechanism achieves automatic conveying and positioning of empty material trays and automatic loading and placement of finished product stators, greatly reducing manual operation time, increasing the speed of loading and placement, effectively improving the efficiency of the entire production process, and better adapting to the needs of large-scale production.

[0013] Improving product quality: The feeding component can accurately position the empty material tray, and the positioning component ensures that the material tray is always in the correct position when loading the stator, so that the stator can fall into the material tray accurately and consistently. This ensures that the stator is placed in the material tray with precise and consistent positioning, avoiding problems such as collisions and uneven arrangement between stators, thereby improving the quality stability of the product.

[0014] Precise monitoring of tray status: The monitoring components can monitor in real time whether the empty tray has reached the designated position and whether the tray is full of finished stators. This helps to adjust the production process in a timely manner, ensure that the tray loading meets the requirements, avoid the situation of transferring the tray before it is full or overloading it, which is conducive to the smooth progress of subsequent packaging, transportation and other processes, and also improves the safety and controllability of the production process.

[0015] Reduced labor costs: The automation of finished stator loading and placement reduces reliance on manual labor, lowers the labor intensity of manual operations, thereby reducing the company's labor costs and improving the company's economic efficiency and market competitiveness. Attached Figure Description

[0016] Figure 1 This is an overall schematic diagram of an embodiment of the present utility model;

[0017] Figure 2 A schematic diagram of the overall structure provided for an embodiment of this utility model;

[0018] Figure 3 A schematic diagram of the component structure provided for an embodiment of this utility model.

[0019] The following are the labeling elements in the figure:

[0020] 1. Empty material tray conveyor assembly; 11. First conveyor component; 111. First aluminum material; 112. Second aluminum material; 113. Third aluminum material; 114. First baffle; 12. Second conveyor component; 121. Fourth aluminum material; 122. Fifth aluminum material; 123. Sixth aluminum material; 124. Second baffle; 2. Material distribution assembly; 21. Cylinder mounting plate; 22. Cylinder; 23. Connecting block; 3. Positioning assembly; 31. Cylinder limit block; 32. Positioning cylinder; 33. Positioning cylinder mounting plate; 4. Monitoring assembly; 41. Inductive switch; 42. Inductive switch mounting plate; 5. Conveyor belt. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element present. Conversely, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. The terms "upper end," "lower end," "left side," "right side," "front end," "rear end," and similar expressions used herein refer to the positional relationship with reference to the accompanying drawings.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0025] like Figures 1-3 As shown, this utility model embodiment provides an automatic finished product loading and placement mechanism, including an empty material tray conveying component 1, a material distribution component 2, a positioning component 3, a monitoring component 4, and a conveyor belt 5. The conveyor belt 5 is installed below the empty material tray conveying component 1, the material distribution component 2 is installed on the empty material tray conveying component 1, the positioning component 3 is provided on both the left and right sides of the conveyor belt 5, and the monitoring component 4 is provided on the positioning component 3. The empty material tray conveying component 1 is used to place the empty material tray and make the empty material tray move downward along the aluminum material. After the empty material tray reaches the conveyor belt 5, the material distribution component 2 positions the empty material tray. The positioning component 3 is used to position the empty material tray correctly when loading products. The monitoring component 4 is used to monitor whether the empty material tray has reached the designated position and whether it is full of material. The conveyor belt 5 is used for conveying.

[0026] In this embodiment, the empty material tray conveying assembly 1 includes a first conveying component 11 and a second conveying component 12. The first conveying component 11 and the second conveying component 12 are respectively installed on the left and right sides of the head of the conveyor belt 5, and the first conveying component 11 and the second conveying component 12 are parallel.

[0027] In this embodiment, the first conveying component 11 includes a first aluminum material 111, a second aluminum material 112, a third aluminum material 113, and a first baffle 114. The first aluminum material 111 and the second aluminum material 112 are symmetrically distributed and connected by the third aluminum material 113. The third aluminum material 113 is connected to the conveyor belt 5, and the first aluminum material 111 and the second aluminum material 112 are both equipped with the first baffle 114.

[0028] In this embodiment, the second conveying component 12 includes a fourth aluminum material 121, a fifth aluminum material 122, a sixth aluminum material 123, and a second baffle 124. The fourth aluminum material 121 and the first aluminum material 111 are on the same straight line. The second baffle 124 is installed on the fourth aluminum material 121. The fourth aluminum material 121 and the fifth aluminum material 122 are connected through the sixth aluminum material 123.

[0029] In this embodiment, the material distribution component 2 includes a cylinder mounting plate 21, a cylinder 22, and a connecting block 23. The cylinder mounting plate 21 is mounted on the fourth aluminum material 121 and the sixth aluminum material 123. The cylinder 22 is mounted on the cylinder mounting plate 21. The cylinder shaft of the cylinder 22 is connected to the connecting block 23. The cylinder 22 pushes the material tray through the connecting block 23.

[0030] In this embodiment, the positioning component 3 includes a cylinder limiting block 31, a positioning cylinder 32, and a positioning cylinder mounting plate 33. The positioning cylinder mounting plate 33 is mounted on the conveyor belt 5. The positioning cylinder 32 is mounted on the top of the positioning cylinder mounting plate 33. The cylinder limiting block 31 is mounted on the outside of the positioning cylinder 32. When the cylinder shaft of the positioning cylinder 32 is not activated, it is at the same horizontal plane as the conveyor belt 5.

[0031] In this embodiment, the monitoring component 4 includes a sensor switch 41 and a sensor switch mounting plate 42. The sensor switch 41 is mounted on the cylinder limit block 31 via the sensor switch mounting plate 42. The sensor switch 41 is used to monitor whether the empty material tray has reached the designated position and whether it is full of material.

[0032] Working principle:

[0033] Empty tray conveying and positioning: The empty tray is placed on the empty tray conveying assembly, which consists of a first conveying component and a second conveying component arranged parallel to each other on both sides of the conveyor belt head. The first and second aluminum profiles of the first conveying component are symmetrically distributed and connected to the conveyor belt via a third aluminum profile, both equipped with a first baffle. The fourth aluminum profile (aligned with the first aluminum profile) and the fifth aluminum profile of the second conveying component are connected via a sixth aluminum profile, with a second baffle mounted on the fourth aluminum profile. Under gravity, the empty tray moves downwards along the aluminum profiles. When it reaches the conveyor belt, the material distribution assembly begins operation. The cylinders in the material distribution assembly are mounted on cylinder mounting plates on the fourth and sixth aluminum profiles. The connecting blocks connected to the cylinder shafts push the tray, achieving precise positioning on the conveyor belt.

[0034] Material tray alignment and loading: The alignment components on both sides of the conveyor belt play a crucial role in the loading process. The alignment cylinder is mounted on the top of the alignment cylinder mounting plate on the conveyor belt. The cylinder limit block on its outer side restricts the range of motion of the alignment cylinder, and the cylinder shaft is at the same horizontal plane as the conveyor belt when not in operation. When loading is required, the alignment cylinder is activated, and the cylinder shaft rises to push the material tray, ensuring that the material tray remains aligned throughout the loading process and that the finished stator falls accurately into the material tray.

[0035] Monitoring the tray status: A monitoring component mounted on the cylinder limit block is responsible for monitoring the tray status. The inductive switch is fixed to the cylinder limit block via an inductive switch mounting plate. During empty tray conveying, the inductive switch monitors whether the empty tray has reached the designated position; during loading, it monitors whether the tray is full of finished stators. When the inductive switch detects a corresponding signal, it feeds the information back to the control system for timely follow-up operations, such as controlling the start and stop of the conveyor belt, changing trays, etc., ensuring the efficient and orderly operation of the entire loading and placement process.

[0036] The above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.

Claims

1. An automatic loading and placing mechanism for finished stators, characterized in that: The device includes an empty tray conveying assembly, a material distribution assembly, a positioning assembly, a monitoring assembly, and a conveyor belt. The conveyor belt is installed below the empty tray conveying assembly, and the material distribution assembly is installed on the empty tray conveying assembly. The positioning assemblies are located on both the left and right sides of the conveyor belt, and the monitoring assemblies are installed on the positioning assemblies. The empty tray conveying assembly is used to place the empty tray and move it downwards along the aluminum material. After the empty tray reaches the conveyor belt, the material distribution assembly positions the empty tray. The positioning assemblies are used to align the empty tray when loading products. The monitoring assemblies are used to monitor whether the empty tray has reached the designated position and whether it is full. The conveyor belt is used for conveying.

2. The finished stator automatic loading and placement mechanism according to claim 1, characterized in that: The empty material tray conveying assembly includes a first conveying component and a second conveying component. The first conveying component and the second conveying component are respectively installed on the left and right sides of the head of the conveyor belt, and the first conveying component and the second conveying component are parallel.

3. The finished stator automatic loading and placement mechanism according to claim 2, characterized in that: The first conveying component includes a first aluminum material, a second aluminum material, a third aluminum material, and a first baffle. The first aluminum material and the second aluminum material are symmetrically distributed and connected by the third aluminum material. The third aluminum material is connected to the conveyor belt, and the first aluminum material and the second aluminum material are both equipped with the first baffle.

4. The finished stator automatic loading and placement mechanism according to claim 3, characterized in that: The second conveying component includes a fourth aluminum material, a fifth aluminum material, a sixth aluminum material, and a second baffle. The fourth aluminum material and the second aluminum material are on the same straight line. The second baffle is installed on the fourth aluminum material. The fourth aluminum material and the fifth aluminum material are connected through the sixth aluminum material.

5. The finished stator automatic loading and placement mechanism according to claim 4, characterized in that: The material distribution assembly includes a cylinder mounting plate, a cylinder, and a connecting block. The cylinder mounting plate is mounted on the fourth aluminum material and the sixth aluminum material. The cylinder is mounted on the cylinder mounting plate. The cylinder shaft of the cylinder is connected to the connecting block. The cylinder pushes the material tray through the connecting block.

6. The finished stator automatic loading and placement mechanism according to claim 5, characterized in that: The alignment component includes a cylinder limit block, an alignment cylinder, and an alignment cylinder mounting plate. The alignment cylinder mounting plate is mounted on the conveyor belt. The alignment cylinder is mounted on the top of the alignment cylinder mounting plate. The cylinder limit block is mounted on the outside of the alignment cylinder. When the cylinder shaft of the alignment cylinder is not activated, it is at the same horizontal plane as the conveyor belt.

7. The finished stator automatic loading and placement mechanism according to claim 5 or 6, characterized in that: The monitoring component includes a sensor switch and a sensor switch mounting plate. The sensor switch is mounted on the cylinder limit block via the sensor switch mounting plate. The sensor switch is used to monitor whether the empty material tray has reached the designated position and whether it is full of material.

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