Intelligent winding device for textile machine

By designing a double winding mechanism and a fabric limiting mechanism on the textile machine, automatic unloading and leveling are achieved, solving the problems of low winding efficiency and fabric quality in existing textile machines, and improving production efficiency and quality.

CN223509312UActive Publication Date: 2025-11-04XINJIANG RUNJIANG HOME TEXTILE IND PARK CO LTD
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Patent Information

Application Number
CN202423146063.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-04
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing textile machine winding devices have only one winding mechanism, requiring manual unloading, which is inefficient and prone to wrinkles during the winding process, affecting fabric quality.

Method used

An intelligent winding device was designed, which includes a first winding mechanism and a second winding mechanism. Combined with a telescopic mechanism and a fabric limiting mechanism, it can realize automatic unloading and flattening of the fabric, avoiding manual intervention.

Benefits of technology

It improves winding efficiency, reduces manual unloading time, ensures the fabric is flat and wrinkle-free, and enhances winding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile machinery, and discloses an intelligent winding device for a textile machine, which comprises a movable frame, a first winding mechanism, a second winding mechanism, a cutting mechanism and a cloth limiting mechanism, and is characterized in that the bottom end of the side surface of the movable frame is fixedly connected with the bottom end of the first winding mechanism; the top of the side face of the movable frame is fixedly connected with the bottom end of a second winding mechanism, the top end of the movable frame is fixedly connected with the bottom end of a cutting mechanism, a cloth limiting mechanism is arranged on the side face of the second winding mechanism, and a first sliding groove and a second sliding groove are fixedly connected to the bottom of the side face of the movable frame. The top ends of the first sliding groove and the second sliding groove are fixedly connected with a first telescopic mechanism, the top of the side face of the movable frame is fixedly connected with a third sliding groove and a fourth sliding groove, the first winding mechanism and the second winding mechanism are arranged, the first winding mechanism and the second winding mechanism can alternately move in the movable frame through the sliding grooves to conduct cloth winding, and the winding work efficiency can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of textile machinery technology, and more specifically to an intelligent winding device for textile machines. Background Technology

[0002] Textile machine winding devices have significant application value in textile production. Compared with the design of traditional textile machinery in winding, textile machine winding devices can quickly and stably complete the winding of fabric, thereby improving production efficiency. With the development of the textile industry, the requirements for the automation and intelligence level of winding devices are increasing, necessitating the development of more efficient and stable winding devices. By optimizing the winding structure and equipping it with sensors, the winding device can achieve higher efficiency and better winding quality.

[0003] Insufficient technology: Existing textile machine winding devices only have one winding mechanism, which requires unloading the wound fabric beam before the next winding can be carried out. In addition, after the winding device winds the fabric into a beam, it relies on workers to unload the fabric, which is not efficient. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an intelligent winding device for textile machines to solve the problems existing in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent winding device for textile machines, comprising a movable frame, and further comprising: a first winding mechanism, a second winding mechanism, a cutting mechanism, and a fabric limiting mechanism. The bottom side of the movable frame is fixedly connected to the bottom end of the first winding mechanism, the top side of the movable frame is fixedly connected to the bottom end of the second winding mechanism, and the top end of the movable frame is fixedly connected to the bottom end of the cutting mechanism. A fabric limiting mechanism is provided on the side of the second winding mechanism, and a sliding mechanism is fixedly connected to the bottom side of the movable frame. The movable frame has two slides, one and two slides. The top of slides one and two slides two are fixedly connected to a telescopic mechanism one. The top of the side of the movable frame is fixedly connected to slides three and four. Slides three and four are provided inside slides three and four. The top of slides two ...

[0006] Furthermore, the telescopic mechanism includes a slider, a horizontal groove is fixedly connected to the top of the slider, a screw is provided inside the horizontal groove, a sliding seat is movably connected to the side of the screw, a scroll is movably connected to the top of the sliding seat, an elongated groove is formed along the diameter inside the scroll, a motor is fixedly connected to one end of the scroll, and an infrared sensor is fixedly connected to the side of the motor.

[0007] Furthermore, a short rod is fixedly connected to the side of the first scroll. The extension line of the reference diameter of the long groove on the first scroll is consistent with that of the short rod. A baffle is fixedly connected to one end of the first horizontal groove. A circular through hole is opened on the upper side of the baffle. The diameter of the circular through hole on the baffle is slightly larger than the diameter of the first scroll. A pressure sensor is provided at the bottom of the inner wall of the through hole on the baffle.

[0008] Furthermore, the telescopic mechanism two includes a transverse groove two, inside which a screw two is provided, and a sliding seat two is movably connected to the side of the screw two. A fixing ring is fixedly connected to the top of the sliding seat two, and a scroll two is movably connected inside the fixing ring. The structure of the scroll two is the same as that of the scroll one. A motor two is fixedly connected to one end of the scroll two, and an infrared sensor two is fixedly connected to the side of the motor two. A short rod two is fixedly connected to the side of the scroll two along the extension line of the reference diameter of the long groove.

[0009] Furthermore, a support is fixedly connected to the top of the movable frame, a crossbar is fixedly connected to the top of the support, a hydraulic cylinder two is fixedly connected inside the crossbar, a hydraulic rod two is movably connected inside the hydraulic cylinder two, a blade holder is fixedly connected to the bottom of the hydraulic rod two, a cutting blade is fixedly connected inside the blade holder, a base is provided below the cutting blade, a hydraulic rod three is fixedly connected to the bottom of the base, and the bottom of the hydraulic rod three is movably connected inside the hydraulic cylinder three.

[0010] Furthermore, the second winding mechanism has a column on its side, and a support plate is fixedly connected to the top of the column. The support plate has two through holes arranged vertically on its side, and a thin rod and a thick rod are fixedly connected to the two through holes of the support plate, respectively.

[0011] The technical effects and advantages of this utility model are as follows:

[0012] 1. This utility model has a first winding mechanism and a second winding mechanism. The two can move alternately in the movable frame through a slide groove to wind up the fabric, which avoids the situation where there is only one winding mechanism and you have to wait for unloading before you can wind up the next time, thus improving the efficiency of the winding work.

[0013] 2. This utility model has a telescopic mechanism 1 and a telescopic mechanism 2, and baffles are set on the sides of the first and second rollers respectively. When the first and second rollers retract, the cloth roll on the shaft is blocked by the baffles, and the material is automatically unloaded, eliminating the need for manual unloading and improving work efficiency.

[0014] 3. This utility model has a fabric limiting mechanism that stretches the fabric flat during winding to avoid wrinkles, which helps to reduce wrinkles and damage to the fabric during the winding process and ensures the quality of the fabric winding. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the second winding mechanism of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the first winding mechanism of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the telescopic mechanism of this utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the telescopic mechanism II of this utility model;

[0020] Figure 6 This is a schematic diagram of the cutting mechanism of this utility model;

[0021] Figure 7 This is a schematic diagram of the fabric limiting mechanism of this utility model.

[0022] The attached figures are labeled as follows: 1. Movable frame; 2. First winding mechanism; 201. Slide 1; 202. Slide 2; 203. Telescopic mechanism 1; 2031. Slider 1; 2032. Horizontal groove 1; 2033. Screw 1; 2034. Sliding seat 1; 2035. Roller 1; 2036. Motor 1; 2037. Infrared sensor 1; 2038. Short rod 1; 2039. Baffle; 204. Pressure sensor; 3. Second winding mechanism; 301. Slide 3; 302. Slide 4; 303. Slider 2; 304. Connecting rod; 305. Fixed seat; 306. Hydraulic cylinder 1; 307. Hydraulic rod 1; 3 08. Fixed block; 309. Telescopic mechanism II; 3091. Horizontal groove II; 3092. Screw II; 3093. Sliding seat II; 3094. Fixed ring; 3095. Roller II; 3096. Motor II; 3097. Infrared sensor II; 3098. Short rod II; 4. Cutting mechanism; 401. Support; 402. Crossbar; 403. Hydraulic cylinder II; 404. Hydraulic rod II; 405. Knife holder; 406. Cutting knife; 407. Base; 408. Hydraulic rod III; 409. Hydraulic cylinder III; 5. Fabric limiting mechanism; 501. Column; 502. Support plate; 503. Thin rod; 504. Thick rod. Detailed Implementation

[0023] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The intelligent winding device for textile machines involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] Reference Figures 1 to 7This utility model provides an intelligent winding device for textile machines, including a movable frame 1, and further including: a first winding mechanism 2, a second winding mechanism 3, a cutting mechanism 4, and a fabric limiting mechanism 5. The bottom side of the movable frame 1 is fixedly connected to the bottom side of the first winding mechanism 2, the top side of the movable frame 1 is fixedly connected to the bottom side of the second winding mechanism 3, and the top side of the movable frame 1 is fixedly connected to the bottom side of the cutting mechanism 4. The fabric limiting mechanism 5 is provided on the side of the second winding mechanism 3. A first slide groove 201 and a second slide groove 202 are fixedly connected to the bottom side of the movable frame 1, and a first telescopic mechanism 203 is fixedly connected to the top of the first slide groove 201 and the second slide groove 202. The top side is fixedly connected to slide groove 301 and slide groove 4 302. Slide block 2 303 is set inside slide groove 301 and slide groove 4 302. The top of slide block 2 303 is fixedly connected to connecting rod 304. The bottom of connecting rod 304 is fixedly connected to fixed seat 305. The two ends of fixed seat 305 are fixedly connected to hydraulic cylinder 1 306. Hydraulic rod 1 307 is movably connected inside hydraulic cylinder 1 306. Fixed block 308 is fixedly connected to the bottom of hydraulic rod 1 307. Telescopic mechanism 2 309 is fixedly connected to the side of fixed block 308. Hydraulic cylinder 1 306 and hydraulic rod 1 307 cooperate to raise or lower telescopic mechanism 2 309.

[0025] The telescopic mechanism 203 includes a slider 2031, a transverse groove 2032 fixedly connected to the top of the slider 2031, a screw 2033 disposed inside the transverse groove 2032, a sliding seat 2034 movably connected to the side of the screw 2033, a scroll 2035 movably connected to the top of the sliding seat 2034, an elongated groove along the diameter inside the scroll 2035, and a motor 2036 fixedly connected to one end of the scroll 2035. An infrared sensor 2037 is fixedly connected to the side of a scroll 2035, and a short rod 2038 is fixedly connected to the side of the scroll 2035. The extension line of the reference diameter of the long groove on the scroll 2035 is aligned with that of the short rod 2038. The short rod 2038 rotates with the scroll 2035. When the short rod 2038 rotates to the horizontal position, it will block the infrared sensor 2037. At this time, the motor 2036 will control the scroll 2035 to stop rotating, so that the long groove inside the scroll 2035 is in a horizontal state.

[0026] One end of the transverse groove 2032 is fixedly connected to a baffle 2039. A circular through hole is provided on the upper side of the baffle 2039. The diameter of the circular through hole in the baffle 2039 is slightly larger than the diameter of the roller 2035. A pressure sensor 204 is provided at the bottom of the inner wall of the through hole in the baffle 2039. When the pressure on the pressure sensor 204 reaches the preset value, the roller 2035 will retract into the movable frame 1 along the transverse groove 2032. The fabric is blocked by the baffle 2039 and comes off the roller 2035, completing the automatic unloading.

[0027] The telescopic mechanism 309 includes a transverse groove 3091, inside which is a screw 3092. A sliding seat 3093 is movably connected to the side of the screw 3092. A fixing ring 3094 is fixedly connected to the top of the sliding seat 3093. A scroll 3095 is movably connected inside the fixing ring 3094. The forward and reverse rotation of the screw 3092 controls the forward and backward movement of the sliding seat 3093, thereby controlling the movement of the scroll 3095. The retraction and extension within the moving frame 1, the structure of the second scroll 3095 is the same as that of the first scroll 2035, one end of the second scroll 3095 is fixedly connected to the second motor 3096, the side of the second motor 3096 is fixedly connected to the second infrared sensor 3097, the side of the second scroll 3095 is fixedly connected to the short rod 3098 on the extension line of the reference diameter of the long slot, when the second infrared sensor 3097 senses the short rod 3098, it will control the second scroll 3095 to stop rotating.

[0028] The movable frame 1 is fixedly connected to a support 401 at its top end. A crossbar 402 is fixedly connected to the top end of the support 401. A second hydraulic cylinder 403 is fixedly connected inside the crossbar 402. A second hydraulic rod 404 is movably connected inside the second hydraulic cylinder 403. A blade holder 405 is fixedly connected to the bottom end of the second hydraulic rod 404. A cutting blade 406 is fixedly connected inside the blade holder 405. A base 407 is provided below the cutting blade 406. A third hydraulic rod 408 is fixedly connected to the bottom end of the base 407. The bottom end of the third hydraulic rod 408 is movably connected inside the third hydraulic cylinder 409. When the second hydraulic cylinder 403 and the second hydraulic rod 404 work together to lower the blade holder 405, the third hydraulic cylinder 409 and the third hydraulic rod 408 work together to raise the base 407.

[0029] The second winding mechanism 3 has a column 501 on its side, and a support plate 502 is fixedly connected to the top of the column 501. The support plate 502 has two through holes arranged vertically on its side. A thin rod 503 and a thick rod 504 are fixedly connected to the two through holes of the support plate 502, respectively. The height of the gap between the thin rod 503 and the thick rod 504 of the fabric limiting mechanism 5 is consistent with the height of the roll after it is fixed.

[0030] The working principle of this utility model is as follows: one end of the finished fabric is passed through the thin rod 503 and the thick rod 504 of the fabric limiting mechanism 5, and then through the opening of the second winding mechanism 3's roller 3095. At this time, the motor 3096 at one end of the roller 3095 is started, causing the roller 3095 to rotate and wind up the fabric.

[0031] After winding is completed, a fixing ring 3094 and a sliding seat 3093 are fixedly connected to one end of the roll 3095. The sliding seat 3093 is set in the transverse groove 3091. The hydraulic rod 307 on the side of the transverse groove 3091 will lift the entire telescopic mechanism 309, and at the same time lift the cloth roll. The top of the hydraulic device moves laterally along the slide groove 301 and slide groove 402, reaching the rightmost side of the movable frame 1 (within the rightmost side). Figure 1 After stopping at the middle position (as a reference), the hydraulic device lowers the roll 3095 carrying the fabric roll, while the hydraulic components of the cutting mechanism 4 lower the cutter 405 and raise the base 407, working together to cut the fabric roll. Then, the roll 3095 retracts into the movable frame 1 along the transverse groove 3091, and the baffle at the end of the transverse groove 3091 blocks the fabric roll, which will fall naturally. At this point, the winding and unloading of one fabric roll is completed.

[0032] As the second spool 3095 moves laterally along the third spool 301 and the fourth spool 302, the first spool 2035 retracts into the movable frame 1 along the first spool 2032 and moves laterally in the opposite direction along the first spool 201 and the second spool 202 at the bottom, moving to the leftmost side of the movable frame 1. Then the first spool 2035 extends out to prepare for winding. A pressure sensor 204 is installed between the through-hole stitch of the first roll 2035 and the baffle 2039. When there is no fabric roll on the roll, the pressure sensor 204 is not under pressure. At this time, the motor 2036 controls the first roll 2035 to rotate. The short rod 2038 fixedly connected to the side of the first roll 2035 rotates with the first roll 2035. When the short rod 2038 rotates to the horizontal position, it will block the infrared sensor 2037. At this time, the motor 2036 will control the first roll 2035 to stop rotating. In this way, the long groove opened inside the first roll 2035 is in a horizontal state. The height of the first roll 2035 is consistent with the height of the gap between the thin rod 503 and the thick rod 504 of the fabric limiting mechanism 5. When the first roll 2035 extends, it can just fit the fabric in the long groove. After the cutting mechanism 4 completes the cutting of the fabric rolled by the second roll 3095, the second roll can be rolled up.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intelligent winding device for textile machines, comprising a movable frame (1), characterized in that, Also includes: The movable frame (1) comprises a first winding mechanism (2), a second winding mechanism (3), a cutting mechanism (4), and a fabric limiting mechanism (5). The bottom side of the movable frame (1) is fixedly connected to the bottom side of the first winding mechanism (2). The top side of the movable frame (1) is fixedly connected to the bottom side of the second winding mechanism (3). The top side of the movable frame (1) is fixedly connected to the bottom side of the cutting mechanism (4). The second winding mechanism (3) is provided with a fabric limiting mechanism (5). The bottom side of the movable frame (1) is fixedly connected to a first sliding groove (201) and a second sliding groove (202). The top of the first sliding groove (201) and the second sliding groove (202) are fixedly connected to a first telescopic mechanism (203). (1) is fixedly connected to the top of the side with slide groove three (301) and slide groove four (302). Slide 2 (303) is provided inside slide groove three (301) and slide groove four (302). A connecting rod (304) is fixedly connected to the top of slide 2 (303). A fixed seat (305) is fixedly connected to the bottom of the connecting rod (304). A hydraulic cylinder one (306) is fixedly connected to both ends of the fixed seat (305). A hydraulic rod one (307) is movably connected to the inside of the hydraulic cylinder one (306). A fixed block (308) is fixedly connected to the bottom of the hydraulic rod one (307). A telescopic mechanism two (309) is fixedly connected to the side of the fixed block (308).

2. The intelligent winding device for textile machines according to claim 1, characterized in that: The telescopic mechanism 1 (203) includes a slider 1 (2031), the top of the slider 1 (2031) is fixedly connected to a transverse groove 1 (2032), the transverse groove 1 (2032) is provided with a screw 1 (2033), the side of the screw 1 (2033) is movably connected to a sliding seat 1 (2034), the top of the sliding seat 1 (2034) is movably connected to a scroll 1 (2035), the inside of the scroll 1 (2035) is provided with a long groove along the diameter, one end of the scroll 1 (2035) is fixedly connected to a motor 1 (2036), and the side of the motor 1 (2036) is fixedly connected to an infrared sensor 1 (2037).

3. The intelligent winding device for a textile machine according to claim 2, characterized in that: A short rod (2038) is fixedly connected to the side of the first scroll (2035). The extension line of the reference diameter of the long groove on the first scroll (2035) is consistent with that of the short rod (2038). A baffle (2039) is fixedly connected to one end of the first horizontal groove (2032). A circular through hole is opened on the upper side of the baffle (2039). The diameter of the circular through hole on the baffle (2039) is slightly larger than the diameter of the first scroll (2035). A pressure sensor (204) is provided at the bottom of the inner wall of the through hole of the baffle (2039).

4. The intelligent winding device for textile machines according to claim 1, characterized in that: The telescopic mechanism two (309) includes a transverse groove two (3091), a screw two (3092) is provided inside the transverse groove two (3091), a sliding seat two (3093) is movably connected to the side of the screw two (3092), a fixing ring (3094) is fixedly connected to the top of the sliding seat two (3093), a scroll two (3095) is movably connected inside the fixing ring (3094), the structure of the scroll two (3095) is the same as the structure of the scroll one (2035), a motor two (3096) is fixedly connected to one end of the scroll two (3095), an infrared sensor two (3097) is fixedly connected to the side of the motor two (3096), and a short rod two (3098) is fixedly connected to the side of the scroll two (3095) on the extension line of the reference diameter of the long groove.

5. The intelligent winding device for a textile machine according to claim 1, characterized in that: The top of the movable frame (1) is fixedly connected to a support (401), the top of the support (401) is fixedly connected to a crossbar (402), the inside of the crossbar (402) is fixedly connected to a hydraulic cylinder (403), the inside of the hydraulic cylinder (403) is movably connected to a hydraulic rod (404), the bottom of the hydraulic rod (404) is fixedly connected to a knife holder (405), the inside of the knife holder (405) is fixedly connected to a cutting blade (406), a base (407) is provided below the cutting blade (406), the bottom of the base (407) is fixedly connected to a hydraulic rod (408), and the bottom of the hydraulic rod (408) is movably connected to the inside of a hydraulic cylinder (409).

6. The intelligent winding device for a textile machine according to claim 1, characterized in that: The second winding mechanism (3) has a column (501) on its side. A support plate (502) is fixedly connected to the top of the column (501). Two through holes arranged vertically are opened on the side of the support plate (502). A thin rod (503) and a thick rod (504) are fixedly connected to the two through holes of the support plate (502) respectively.