Processing equipment for high-flame-retardant corrosion-resistant alkaline zinc plating
By merging the plating tank and cleaning tank into one unit and equipping them with guiding, moving, and lifting mechanisms, the problem of cumbersome workpiece handling between multiple tanks is solved, achieving efficient alkaline zinc plating and improving processing efficiency and quality.
Patent Information
- Application Number
- CN202423011941.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In the existing high flame-retardant and corrosion-resistant alkaline zinc plating process, the handling of workpieces between multiple plating tanks is cumbersome, resulting in low processing efficiency and increased labor costs.
The plating tank and cleaning tank are combined into one unit, and a guiding, moving and lifting mechanism is set on the top of the processing tank. Through the cooperation of guide rails and gear racks, the workpiece can be moved and cleaned automatically between the tanks.
It improves workpiece processing efficiency, ensures the quality of alkaline zinc plating, simplifies the operation process, and reduces labor costs.
Smart Images

Figure CN223510013U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of surface treatment application technology, and in particular to a processing equipment for high flame retardant and corrosion resistant alkaline zinc plating. Background Technology
[0002] High flame retardant and corrosion resistant alkaline zinc plating is a process with significant advantages in metal surface treatment technology, especially in improving the corrosion resistance and appearance quality of metals. The alkaline zinc plating process mainly uses zincate plating solution for electroplating, and zinc is deposited on the metal surface through electrolytic reduction, thereby improving the corrosion resistance and appearance quality of the metal.
[0003] Existing workpieces typically require multiple plating tanks for high flame retardant and corrosion resistant alkaline zinc plating, which is cumbersome to handle between steps, reduces overall processing efficiency, and increases labor costs. Therefore, this invention proposes a processing equipment for high flame retardant and corrosion resistant alkaline zinc plating. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a processing equipment for high flame retardant and corrosion resistant alkaline zinc plating. By merging the plating tank and the cleaning tank into one unit, the workpiece can be easily cleaned after alkaline zinc plating, thereby improving the processing efficiency of the workpiece. Furthermore, an adjustment mechanism is provided at the top of the processing tank, so that the workpiece can be processed in a reasonable, effective and orderly manner in coordination with the processing tank, ensuring the quality of alkaline zinc plating on the surface of the workpiece.
[0005] To solve the above-mentioned technical problems, the present invention provides a technical solution: a processing equipment for high flame retardant and corrosion resistant alkaline zinc plating, comprising a processing tank, a bracket bolted to the top of the processing tank, a guide assembly detachably mounted on the top of the bracket, a moving mechanism bolted to the top of the guide assembly, and a lifting mechanism bolted to the bottom of the guide assembly.
[0006] The present invention is further configured such that: a partition is provided at the center of the interior of the processing tank, which divides the processing tank into a plating tank and a cleaning tank.
[0007] Through the above technical solution, a plating tank can be used to perform a highly flame-retardant and corrosion-resistant alkaline zinc plating operation on the surface of the workpiece, and a cleaning tank can be used to cool and clean the surface of the processed workpiece.
[0008] The present invention is further configured such that: the guide assembly includes a guide rail bolted to the top of the bracket, and a slide block is slidably connected to the top of the guide rail.
[0009] The above technical solution facilitates the replacement of slots on the guide rail under the action of the slide when the workpiece is galvanized and cleaned.
[0010] The present invention is further configured such that: the moving mechanism includes a mounting plate bolted to the top of the slide block, a moving motor is mounted on the end face of the mounting plate, a gear is interference-fitted to the end face of the drive shaft of the moving motor, and a rack is meshed with the outer wall of the gear.
[0011] By using the above technical solution, the moving motor is started, and its output shaft drives the gear on the end face to mesh and roll on the rack, thereby enabling the entire moving mechanism to slide and adjust on the guide rail through the slide block.
[0012] The present invention is further configured such that the rack bolt is connected to the top of the bracket near the side wall.
[0013] The above technical solution facilitates the stable installation of the rack, enabling the moving mechanism to slide and adjust stably on the support.
[0014] The present invention is further configured such that: the lifting mechanism includes a frame symmetrically bolted to both sides of the slide block; a lifting motor is bolted to the center of the inner bottom of the frame; a commutator is connected to the end face of the drive shaft of the lifting motor; a winding reel is sleeved on the opposite shaft ends of the commutator; cables are wrapped around the outer walls of the two winding reels; a placement frame is fixedly connected to the end faces of the two cables; and multiple hooks are evenly fixedly connected to the outer wall of the placement frame.
[0015] By using the above technical solution, the lifting motor is started, and its output shaft, through the commutator connected to the end face, causes the winding reels on both sides to rotate, thereby winding and unwinding the cable wrapped on the outer wall, which in turn allows the bottom placement rack to be raised and lowered, so that the workpiece on its hook can be placed into the plating tank or cleaning tank.
[0016] The present invention is further configured such that: the two frames are respectively connected through the top of the support by limiting grooves symmetrically opened near the middle position of the top of the support.
[0017] The above technical solution allows the frame to be limited within the limiting groove during lateral adjustment, preventing it from falling off.
[0018] The present invention is further configured such that: multiple hooks are respectively installed at the bottom of the placement rack, and are arranged in multiple sets at equal intervals, and are distributed in a circumferential direction at the bottom of the placement rack.
[0019] The above technical solution facilitates the neat placement of workpieces on the hook, ensuring that they do not interfere with each other during processing.
[0020] The beneficial effects of this utility model are as follows:
[0021] 1. The processing equipment for high flame retardant and corrosion resistant alkaline zinc plating proposed in this utility model integrates the plating tank and the cleaning tank into one unit, thereby enabling the workpiece to be cleaned conveniently after alkaline zinc plating and improving the processing efficiency of the workpiece.
[0022] 2. The high flame-retardant and corrosion-resistant alkaline zinc plating processing equipment proposed in this utility model has an adjustment mechanism set at the top of the processing tank, which enables the workpiece to be processed in a reasonable, effective and orderly manner in coordination with the processing tank, thereby ensuring the quality of alkaline zinc plating on the surface of the workpiece. Attached Figure Description
[0023] Figure 1 This is a first structural diagram of a high flame-retardant and corrosion-resistant alkaline zinc plating processing equipment according to the present invention;
[0024] Figure 2 This is a second structural diagram of a high flame-retardant and corrosion-resistant alkaline zinc plating processing equipment according to the present invention;
[0025] Figure 3 This is a first structural diagram of the adjusting mechanism in a high flame-retardant and corrosion-resistant alkaline zinc plating processing equipment according to the present invention;
[0026] Figure 4 This is a second structural diagram of the adjustment mechanism in a high flame-retardant and corrosion-resistant alkaline zinc plating processing equipment according to this utility model.
[0027] In the diagram: 1. Processing tank; 11. Plating tank; 12. Cleaning tank; 2. Support; 21. Limiting groove; 3. Guide assembly; 31. Guide rail; 32. Slide; 4. Moving mechanism; 41. Mounting plate; 42. Moving motor; 43. Gear; 44. Rack; 5. Lifting mechanism; 51. Frame; 52. Lifting motor; 53. Commutator; 54. Rewinding reel; 55. Cable; 56. Placement rack; 57. Hook. Detailed Implementation
[0028] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.
[0029] like Figures 1-4As shown, a high flame-retardant and corrosion-resistant alkaline zinc plating processing equipment includes a processing tank 1. A partition is provided at the center of the processing tank 1, dividing the processing tank 1 into a plating tank 11 and a cleaning tank 12. The plating tank 11 is used to perform high flame-retardant and corrosion-resistant alkaline zinc plating on the surface of the workpiece, and the cleaning tank 12 is used to cool and clean the surface of the processed workpiece. A bracket 2 is bolted to the top of the processing tank 1. A guide assembly 3 is detachably installed on the top of the bracket 2. The guide assembly 3 includes a guide rail 31 bolted to the top of the bracket 2. A slide block 32 is slidably connected to the top of the guide rail 31, which allows the workpiece to change slots on the guide rail 31 under the action of the slide block 32 during the galvanizing and cleaning process.
[0030] like Figure 3 and Figure 4 As shown, a moving mechanism 4 is bolted to the top of the guide assembly 3. The moving mechanism 4 includes a mounting plate 41 bolted to the top of the slide block 32. A moving motor 42 is mounted on the end face of the mounting plate 41. A gear 43 is interference-fitted to the end face of the drive shaft of the moving motor 42. A rack 44 is meshed with the outer wall of the gear 43. When the moving motor 42 is started, its output shaft drives the gear 43 on the end face to mesh and roll on the rack 44, thereby allowing the entire moving mechanism 4 to slide and adjust on the guide rail 31 via the slide block 32. The rack 44 is bolted to the top of the bracket 2 near the side wall, facilitating stable installation of the rack 44 and enabling the moving mechanism 4 to slide and adjust stably on the bracket 2. A lifting mechanism 5 is bolted to the bottom of the guide assembly 3. The lifting mechanism 5 includes frames 51 symmetrically bolted to both sides of the slide block 32. The two frames 51 pass through the top of the bracket 2 via symmetrically opened limiting grooves 21 near the middle of the top of the bracket 2, facilitating the lateral adjustment of the frames 51 within the limiting grooves. The internal limit mechanism of frame 21 prevents it from falling off. A lifting motor 52 is bolted to the center of the inner bottom of frame 51. A commutator 53 is connected to the end face of the drive shaft of the lifting motor 52. A take-up reel 54 is sleeved on the opposite shaft end of the commutator 53. Cables 55 are wrapped around the outer walls of both take-up reels 54. A placement frame 56 is fixedly connected to the end face of the two cables 55. Multiple hooks 57 are evenly fixedly connected to the outer wall of the placement frame 56. Multiple hooks 57 are installed at the bottom of the placement frame 56 and are in multiple sets. The workpieces are arranged at equal intervals and distributed circumferentially at the bottom of the placement rack 56, making it easy to neatly place the workpieces to be processed on the hooks 57 so that they do not interfere with each other during processing. When the lifting motor 52 is started, its output shaft rotates through the commutator 53 connected to the end face, thereby rotating the winding reels 54 on both sides, thereby winding and unwinding the cable 55 wrapped on the outer wall, thereby adjusting the height of the placement rack 56 at the bottom, so that the workpieces on its hooks 57 can be placed into the plating tank 11 or cleaning tank 12.
[0031] In use, the workpieces requiring surface processing are first hung on hooks 57. Then, the lifting motor 52 is started, and its output shaft, through the commutator 53 connected to the end face, causes the winding reels 54 on both sides to rotate, thereby feeding and releasing the cable 55 wrapped around the outer wall. This causes the bottom placement rack 56 to descend, allowing the workpieces on hooks 57 to be placed into the plating tank 11 for a certain period of time for high flame-retardant and corrosion-resistant alkaline zinc plating. After a period of time, the lifting motor 52 is started to lift the workpieces. Then, the moving motor 42 is started, and its output shaft drives the gear 43 on the end face to mesh and roll on the rack 44, thereby allowing the entire moving mechanism 4 to slide and adjust on the guide rail 31 through the slide block 32. Then, the lifting motor 52 is started again to put multiple workpieces on the placement rack 56 into the cleaning tank 12 for cleaning.
[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A processing equipment for high flame retardant and corrosion resistant alkaline zinc plating, comprising a processing tank (1), characterized in that: The top of the processing tank (1) is bolted to a bracket (2), and a guide assembly (3) is detachably installed on the top of the bracket (2). The top of the guide assembly (3) is bolted to a moving mechanism (4), and the bottom of the guide assembly (3) is bolted to a lifting mechanism (5). The moving mechanism (4) includes a mounting plate (41) bolted to the top of the slide (32). A moving motor (42) is mounted on the end face of the mounting plate (41). A gear (43) is interference-connected to the end face of the drive shaft of the moving motor (42). A rack (44) is meshed with the outer wall of the gear (43).
2. The processing equipment for high flame retardant and corrosion-resistant alkaline zinc plating according to claim 1, characterized in that: A partition is provided at the center of the processing tank (1), which divides the processing tank (1) into a plating tank (11) and a cleaning tank (12).
3. The processing equipment for high flame retardant and corrosion-resistant alkaline zinc plating according to claim 1, characterized in that: The guide assembly (3) includes a guide rail (31) bolted to the top of the bracket (2), and a slide block (32) is slidably connected to the top of the guide rail (31).
4. The processing equipment for high flame retardant and corrosion-resistant alkaline zinc plating according to claim 1, characterized in that: The rack (44) is bolted to the top of the bracket (2) near the side wall.
5. The processing equipment for high flame retardant and corrosion-resistant alkaline zinc plating according to claim 1, characterized in that: The lifting mechanism (5) includes a frame (51) symmetrically bolted to both sides of the slide (32). A lifting motor (52) is bolted to the center of the inner bottom of the frame (51). A commutator (53) is connected to the end face of the drive shaft of the lifting motor (52). A take-up reel (54) is sleeved on the opposite shaft ends of the commutator (53). Cables (55) are wrapped around the outer walls of the two take-up reels (54). A placement frame (56) is fixedly connected to the end face of the two cables (55). Multiple hooks (57) are evenly fixedly connected to the outer wall of the placement frame (56).
6. The processing equipment for high flame retardant and corrosion-resistant alkaline zinc plating according to claim 5, characterized in that: The two frames (51) pass through the top of the bracket (2) through the limiting grooves (21) symmetrically opened near the middle position on the top of the bracket (2).
7. The processing equipment for high flame retardant and corrosion-resistant alkaline zinc plating according to claim 5, characterized in that: Multiple hooks (57) are respectively installed at the bottom of the placement rack (56) and are arranged in multiple equidistant groups, while being distributed in a circumferential direction at the bottom of the placement rack (56).