Weight correction positioning equipment for stator core
By designing a weight correction and positioning device for stator cores, mechanized weighing, screening, and replenishment of stator cores were achieved, solving the problems of low production efficiency and high cost caused by manual operation, and improving product quality and efficiency.
Patent Information
- Application Number
- CN202422946572.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing technologies for stator core processing rely on manual weighing and weight adjustment, resulting in low production efficiency, high costs, and inaccurate product quality.
A stator core weight correction and positioning device was designed, including stator feeding, weighing, screening, rotation positioning and replenishment devices, to realize the mechanized weighing, screening and replenishment process and ensure that the stator core weight meets the set value.
Mechanized processes have improved production efficiency, reduced production costs, and increased the accuracy of product quality.
Smart Images

Figure CN223514759U_ABST
Abstract
Description
Technical Field
[0001] This technical solution relates to the field of motor technology, specifically to a stator core weight correction and positioning device. Background Technology
[0002] During the processing of motor stator cores, silicon steel sheets need to be stacked together, and then the sheets are pressed onto the side walls of the stator core using a sheet-fastening machine. For example, a stator core sheet-fastening assembly device disclosed in Chinese Patent CN202011371699.4 requires manual placement of a pre-ordered quantity of silicon steel sheets onto the guide posts of the sheet-fastening machine, then placing the sheets into the grooves on the outer ring of the stator core, and finally pressing the sheets into place using the sheet-fastening machine.
[0003] However, existing chip fastening machines still have some shortcomings: in order to ensure that the produced stators meet the design requirements, they generally need to be weighed before chip fastening. After the silicon steel sheets are stacked, they are usually weighed and the weight is adjusted to meet the set value manually, which results in low production efficiency and high production costs. Furthermore, manual weighing and replenishment can easily lead to inaccurate production quality and reduce the yield of high-quality products. Summary of the Invention
[0004] The purpose of this technical solution is to provide a stator core weight correction and positioning device. The device feeds the stator core through a stator feeding device, weighs it through a weighing device, screens out overweight stator cores through a screening device, positions it through a rotary positioning device, and increases the weight to the set weight through a replenishing device. This improves the problem of low production efficiency caused by manual weighing, screening, and replenishing.
[0005] The purpose of this technical solution is achieved as follows:
[0006] A stator core weight correction and positioning device, comprising:
[0007] A frame on which a worktable is mounted;
[0008] A stator feeding device is installed on the worktable and is used to feed the stator core and move the stator core to a set position on the worktable.
[0009] A weighing device, which is installed on the frame, is used to weigh the stator core moved by the stator feeding device;
[0010] A screening device, which is installed on the workbench, is used to screen out excessively heavy stator cores;
[0011] A rotary positioning device, which is installed on the worktable, is used to rotate the stator core moved by the stator feeding device to a set angle;
[0012] A feeding device, which is installed on the workbench, is used to increase the weight of the stator core in the rotary positioning device to a set weight.
[0013] Preferably, the stator feeding device includes:
[0014] A conveyor belt mechanism, mounted on the frame, is used to move the stator core onto the worktable;
[0015] A first pushing mechanism is installed on the workbench. The first fork of the first pushing mechanism is used to push the stator core into the weighing device, and the second fork of the first pushing mechanism is used to push the stator core into the rotary positioning device.
[0016] The second pushing mechanism is installed on the workbench and is used to move the stator core from the weighing device to the screening device.
[0017] Preferably, the pushing mechanism includes:
[0018] A slide rail is mounted on the worktable, and a slider is slidably mounted on the slide rail.
[0019] Push plate 1 is mounted on slider 1, and push plate 1 is provided with shift fork 1 and shift fork 2. The front end of shift fork 1 has a limiting groove 1, and the front end of shift fork 2 has a limiting groove 2. The side wall of the limiting groove 1 away from the conveyor belt mechanism has a limiting part.
[0020] A driving component 1 is mounted on the worktable, and the driving end of the driving component 1 is movably connected to the push plate 1.
[0021] After the stator core moves from the conveyor belt mechanism into the limiting groove and comes into contact with the limiting part, the driving component drives the push plate to move, so that the stator core moves to the weighing device. The pushing mechanism moves the stator core from the weighing device to the transfer area on the worktable, and then the limiting groove of the push plate pushes the stator core in the transfer area to the rotary positioning device.
[0022] Preferably, the second pushing mechanism includes:
[0023] The second slide rail is mounted on the worktable, and the second slider is slidably mounted on the second slide rail;
[0024] Push plate two is mounted on slider two, and push plate two is provided with limit groove three;
[0025] A second driving component is mounted on the workbench, and the driving end of the second driving component is movably connected to the second push plate.
[0026] The pusher plate is moved by the drive component 2, so that the stator core is placed in the limiting groove 3, and the stator core is moved from the weighing device to the transfer area of the workbench.
[0027] Preferably, the workbench is provided with an elongated hole;
[0028] The screening device includes:
[0029] The slide rail three is installed at the lower end of the worktable, and the slide rail three is slidably provided with a slider three;
[0030] The third driving component is installed at the lower end of the worktable, and the driving end of the third driving component is movably connected to the third slider.
[0031] A driving component four is mounted on the slider three, and a push rod is mounted on the driving end of the driving component four. The upper end of the push rod is movably passed through the elongated hole on the worktable and movably extends out of the upper end surface of the worktable.
[0032] When the upper end of the push rod extends out of the upper end of the worktable, the driving component three drives the slider three to move, thereby driving the push rod to move in the elongated hole, so that the push rod pushes the stator core out of the transfer area of the worktable.
[0033] Preferably, the rotary positioning device includes:
[0034] Rotation mechanism one, which is mounted on the worktable, is used to rotate the stator core to a set angle;
[0035] A pressing mechanism 1 is installed on the workbench and located above the rotating mechanism 1, and is used to press the stator core onto the rotating mechanism 1;
[0036] A sensing mechanism, which is mounted on the worktable, is used to sense the rotation angle of the stator core;
[0037] The rotating mechanism includes:
[0038] Drive component five is installed at the lower end of the worktable;
[0039] A rotating seat is rotatably disposed within the worktable, and the upper end surface of the rotating seat does not protrude from the upper end surface of the worktable. The rotating seat is mounted on the driving end of the driving component five.
[0040] Preferably, the pressing mechanism includes:
[0041] The slide rail four is vertically mounted on the support frame at the upper end of the workbench, and a slider four is slidably mounted on the slide rail four;
[0042] The lower pressure bracket is mounted on the slider four;
[0043] The first pressing die is rotatably mounted at the lower end of the lower pressing frame and is used to press the stator core onto the first rotating mechanism.
[0044] A driving component nine is mounted on the support frame, and the driving end of the driving component nine is movably connected to the lower pressure frame;
[0045] The first mold has an insertion part and a pressing part. The insertion part is used to insert into the stator core and move against the inner wall of the stator core. The pressing part is used to move against the upper end of the stator core.
[0046] The lower edge of the insertion part has a guide surface for guiding the insertion part into the stator core.
[0047] Preferably, the sensing mechanism includes:
[0048] A movable component, which is mounted on the worktable;
[0049] A sensor is mounted on the moving component;
[0050] The sensing element is mounted on the sensor;
[0051] When the moving component drives the sensing element to move against the side wall of the stator core but is not placed in the groove of the side wall of the stator core, the sensing element and the sensor are in the first trigger state; when the rotating mechanism drives the stator core to rotate, so that the end of the sensing element is placed in the groove of the side wall of the stator core, the sensing element and the sensor are in the second trigger state.
[0052] Preferably, the sensing element includes:
[0053] A spring sheet, the rear end of which is movably connected to the sensor, and the front half of the spring sheet movably abuts against the sensing part of the sensor;
[0054] A roller, whose rotation is provided at the front end of the spring piece;
[0055] Alternatively, the sensing element may include:
[0056] A fixed base is mounted on the movable component, and a sliding groove is provided in the fixed base. The sensor is mounted on the fixed base or the movable component.
[0057] A sliding member is slidably disposed in the sliding groove, and the front end of the sliding member extends movably out of the front end of the fixed base. The rear end of the sliding member has a second sensing part, which is in contact with a sensor.
[0058] An elastic element, one end of which is movably connected to the sliding element and the other end of which is movably connected to the fixed base, is used to make the front end of the sliding element tend to extend out of the front end of the fixed base.
[0059] Preferably, the feeding device includes:
[0060] The first hopper is installed on the workbench and is used to store silicon steel sheets;
[0061] A feeding mechanism, which is installed on the workbench and located beside the first hopper, is used to put the silicon steel sheets in the first hopper into the stator core in the rotary positioning device.
[0062] The feeding mechanism includes:
[0063] A slide rail six is mounted on the worktable, and a slider six is slidably disposed on the slide rail six;
[0064] Drive component seven is mounted on the worktable, and the drive end of drive component seven is movably connected to slider six;
[0065] Mounting bracket one is mounted on slider six;
[0066] The slide rail 7 is vertically mounted on the mounting bracket 1, and a slider 7 is slidably mounted on the slide rail 7;
[0067] The material taking component is installed on the slider seven, and the front end of the material taking component is provided with a suction component or a clamping component for sucking up or clamping the silicon steel sheet in the material bin one.
[0068] A driving component eight is mounted on the mounting bracket one, and the driving end of the driving component eight is movably connected to the slider seven;
[0069] The hopper is equipped with several positioning posts, which are used to insert into the coil slots inside the silicon steel sheets to position the silicon steel sheets.
[0070] The key and beneficial technical effects of this technical solution compared to existing technologies are:
[0071] This technical solution is designed to weigh and screen stator cores, removing overweight stator cores and then rotating the non-overweight stator cores to a preset angle. For stator cores that are underweight, a feeding device is used to increase their weight to the set value. The mechanized operation process allows multiple operations to be completed by one machine, improving production efficiency and reducing production costs. Attached Figure Description
[0072] Figure 1 This is a schematic diagram of the structure of this technical solution.
[0073] Figure 2 This is a partial structural schematic diagram of the stator feeding device in this technical solution.
[0074] Figure 3This is a schematic diagram of the material screening device in this technical solution.
[0075] Figure 4 This is a schematic diagram of the rotary positioning device of this technical solution.
[0076] Figure 5 This is a schematic diagram of the feeding device in this technical solution.
[0077] Figure 6 This is one of the structural schematic diagrams of the sensing mechanism in this technical solution.
[0078] Figure 7 This is the second schematic diagram of the sensing mechanism in this technical solution.
[0079] Figure 8 This is a schematic diagram of the pressing mechanism of this technical solution.
[0080] Reference numerals: 1. Frame; 11. Workbench; 12. Transfer area; 13. Long slot; 14. Support frame;
[0081] 2. Stator feeding device; 21. Conveyor belt mechanism; 22. Pushing mechanism one; 221. Slide rail one; 222. Slider one; 223. Push plate one; 224. Limiting groove one; 225. Limiting groove two; 226. Limiting part; 227. Driving component one; 228. Shift fork component one; 229. Shift fork component two;
[0082] 23. Pushing mechanism two; 231. Slide rail two; 232. Slider two; 233. Push plate two; 234. Limiting groove three; 235. Driving component two;
[0083] 3. Screening device; 31. Slide rail three; 32. Slider three; 33. Drive component three; 34. Drive component four; 35. Push rod; 36. Mounting plate one;
[0084] 4. Rotary positioning device; 41. Rotating mechanism one; 411. Driving component five; 412. Rotating seat; 42. Pressing mechanism one; 421. Slide rail four; 422. Slider four; 423. Pressing frame; 424. Pressing mold one; 4241. Insertion part; 4242. Pressing part; 4243. Guide surface one; 425. Driving component nine;
[0085] 43. Sensing mechanism; 431. Moving component; 4311. Slide rail five; 4312. Slider five; 4313. Driving component six; 4314. Mounting plate two; 4315. Mounting block; 4316. Limiting rod;
[0086] 432. Sensor; 4321. Sensing Unit 1; 433. Spring; 434. Roller; 435. Mounting Base; 4351. Slide Groove; 436. Sliding Component; 4361. Sensing Unit 2;
[0087] 5. Feeding device; 51. Hopper 1; 511. Positioning column; 52. Feeding mechanism; 53. Slide rail 6; 531. Slider 6; 54. Drive component 7; 55. Mounting bracket 1; 56. Slide rail 7; 561. Slider 7; 57. Material picking component; 58. Drive component 8;
[0088] 10. Weighing device;
[0089] 100. Stator core; 102. Groove; 103. Silicon steel sheet; 104. Coil slot. Detailed Implementation
[0090] The specific implementation of this technical solution will be further described in detail below with reference to the accompanying drawings. See also Figures 1-8 .
[0091] A stator core weight correction and positioning device includes: a frame 1 with a worktable 11 mounted thereon; a stator feeding device 2 mounted on the worktable 11 for feeding stator cores 100 and moving them to a set position on the worktable 11; a weighing device 10, such as a platform scale or electronic scale (existing technology), mounted on the frame 1 for weighing the stator cores 100 moved by the stator feeding device 2, ensuring that the weight of the stator cores 100 meets the set weight before the corresponding clamping operation 101 is performed; and a screening device 3 mounted on the worktable 11 for screening out stator cores 100 exceeding the set weight. When an overweight stator core 100 is weighed by the weighing device 10, it is then... When the screening device 3 is moved out of the stator feeding device 2, it will no longer be transported or moved by the stator feeding device 2. The rotary positioning device 4, which is installed on the workbench 11, is used to rotate the stator core 100 moved from the stator feeding device 2 to a set angle, thereby ensuring the accurate positioning of the subsequent fastening piece 101 and ensuring the accurate position and angle of the feeding device 5 placing the silicon steel sheet 103 on the stator core 100. The feeding device 5, which is installed on the workbench 11, is used to increase the weight of the stator core 100 in the rotary positioning device 4 to a set weight. After being weighed by the weighing device 10, the system software calculates how many silicon steel sheets 103 are missing, and then the feeding device 5 performs the corresponding number of feedings, with one silicon steel sheet 103 being added at a time, and multiple feedings are performed.
[0092] The stator feeding device 2 includes: a conveyor belt mechanism 21, which is prior art, mounted on the frame 1, used to move the stator core 100 to the workbench 11. One end of the conveyor belt mechanism 21 is connected to the workbench 11, and the other end is connected to the previous stacking station, used to feed the stator core 100 formed by stacking silicon steel sheets 103; and a pushing mechanism 22, mounted on the workbench 11. The pushing mechanism 22 has a fork 228 for pushing the stator core 100 into the weighing device 10, and a fork 229 for pushing the stator core 100 into the weighing device 10. The material is moved to the rotary positioning device 4; the second pushing mechanism 23 is installed on the workbench 11 and is used to move the stator core 100 from the weighing device 10 to the screening device 3; when the conveyor belt mechanism 21 moves the stator core 100 to the front end of the fork 228 of the first pushing mechanism 22, the fork 228 pushes the stator core 100 into the weighing device 10, and then the second pushing mechanism 23 pushes the stator core 100 into the screen device 3 (i.e., the transfer area 12 of the workbench 11), and the fork 229 pushes the stator core 100 that is not overweight into the rotary positioning device 4.
[0093] The pusher mechanism 22 can be driven by two power sources or by the same power source. In this design, the pusher mechanism 22 includes: a slide rail 221 mounted on the worktable 11, with a slider 222 slidably mounted on the slide rail 221; and a push plate 223 mounted on the slider 222, with a pusher fork 228 and a pusher fork 229 mounted on the push plate 223. The front end of the pusher fork 228 has a limiting groove 224, and the front end of the pusher fork 229 has a limiting groove 225. The side wall of the limiting groove 224 away from the discharge end of the conveyor belt mechanism 21 has a limiting part 226, which prevents the stator core 100 conveyed by the conveyor belt mechanism 21 from falling off the limit. The stator core 100 is moved out of the slot 224 to ensure the accuracy of the feeding position. The drive component 227, which is a cylinder, linear motor or push rod, is installed on the worktable 11 and the drive end of the drive component 227 is movably connected to the push plate 223. When the stator core 100 moves from the conveyor belt mechanism 21 into the limiting slot 224 and movably abuts against the limiting part 226, the drive component 227 drives the push plate 223 to move, so that the stator core 100 moves to the weighing device 10. The pusher mechanism 23 moves the stator core 100 from the weighing device 10 to the transfer area 12 on the worktable 11. Then, the limiting slot 225 of the push plate 223 pushes the stator core 100 in the transfer area 12 to the rotary positioning device 4.
[0094] The second pushing mechanism 23 includes: a slide rail 231, which is mounted on the worktable 11, and a slider 232 is slidably arranged on the slide rail 231; a push plate 233, which is mounted on the slider 232, and a limiting groove 3 234 is provided on the push plate 233; a driving component 235, which is a cylinder, a linear motor or a push rod, is mounted on the worktable 11, and the driving end of the driving component 235 is movably connected to the push plate 233; the driving component 235 pushes the push plate 233 to move, so that the stator core 100 is placed in the limiting groove 3 234, and the stator core 100 is moved from the weighing device 10 to the transfer area 12 of the worktable 11; the limiting groove 1 224, the limiting groove 225 and the limiting groove 3 234 are all adapted to the side wall shape of the stator core 100 and are arc-shaped.
[0095] The workbench 11 is provided with an elongated hole 13; the screening device 3 includes: a slide rail 31, which is installed at the lower end of the workbench 11, and a slider 32 is slidably mounted on the slide rail 31; a drive component 33, which is a cylinder, an electric push rod, or a linear motor, which is installed at the lower end of the workbench 11, and the drive end of the drive component 33 is movably connected to the slider 32; and a drive component 4 34, which is a cylinder, an electric push rod, or a linear motor, which is installed on the slider 32, and a push rod 35 is installed on the drive end of the drive component 4 34, the upper end of the push rod 35 being movably inserted into the elongated hole 13 on the workbench 11. It can extend out of the upper end of the worktable 11; when the upper end of the push rod 35 extends out of the upper end of the worktable 11, the driving component 33 drives the slider 32 to move, thereby driving the push rod 35 to move in the elongated hole 13, so that the push rod 35 pushes the stator core 100 out of the transfer area 12 of the worktable 11, thereby removing the overweight stator core 100 and preventing the shift fork component 229 from pushing the overweight stator core 100 into the rotary positioning device 4. When screening is not required, the upper end of the push rod 35 does not extend out of the upper end of the worktable 11, that is, it retracts into the elongated hole 13.
[0096] The slider 32 is provided with a mounting plate 36, which is movably connected to the drive end of the drive component 33. The drive component 4 34 is installed on the mounting plate 36, and the push rod 35 slides through the mounting plate 36, ensuring the stability of the push rod 35 when it moves up and down.
[0097] The rotary positioning device 4 includes: a rotation mechanism 41, which is mounted on the worktable 11 and used to rotate the stator core 100 to a set angle, thereby ensuring that the groove 102 on the side wall of the stator core 100 is facing correctly and that the locking tab 101 can be accurately pressed into the groove 102; a pressing mechanism 42, which is mounted on the worktable 11 and located above the rotation mechanism 41, and used to press the stator core 100 onto the rotation mechanism 41, ensuring that the silicon steel sheets 103 of the upper and lower parts of the stacked stator core 100 can rotate synchronously; and a sensing mechanism. 43, which is installed on the workbench 11, is used to sense the rotation angle of the stator core 100 and ensure that the groove 102 is facing correctly; the rotation mechanism 41 includes: a driving component 411, which is a motor or a rotary cylinder, which is installed at the lower end of the workbench 11; a rotating seat 412, which is rotatably disposed inside the workbench 11, and the upper end surface of the rotating seat 412 does not protrude from the upper end surface of the workbench 11, and the rotating seat 412 is installed on the driving end of the driving component 411; the stator core 100 moves from the upper end surface of the workbench 11 to the upper end of the rotating seat 412 under the push of the pushing mechanism 22.
[0098] The pressing mechanism 42 includes: a slide rail 421, which is vertically mounted on the support frame 14 at the upper end of the worktable 11, and a slider 422 is slidably mounted on the slide rail 421; a pressing frame 423, which is mounted on the slider 422; a pressing die 424, which is rotatably mounted at the lower end of the pressing frame 423, for pressing the stator core 100 onto the rotating mechanism 41; and a driving component 425, which is a linear motor, an electric push rod, or a cylinder, mounted on the support frame 14, and the driving end of the driving component 425 is movably connected to the pressing frame 423 for driving the pressing frame 423. The mold moves downward, causing the first mold 424 to press against the upper end of the stator core 100. The first mold 424 has an insertion part 4241 and a pressing part 4242. The insertion part 4241 is used to insert into the stator core 100 and move against the inner wall of the stator core 100. The pressing part 4242 is used to move against the upper end of the stator core 100. The lower edge of the insertion part 4241 has a guide surface 4243 for guiding the insertion part 4241 into the stator core 100. The first mold 424 and the lower pressure frame 423 are rotatably connected by bearings or annular groove protrusions.
[0099] The sensing mechanism 43 includes: a moving component 431, which is mounted on the worktable 11; a sensor 432, which is mounted on the moving component 431; and a sensing element, which is mounted on the sensor 432. When the moving component 431 drives the sensing element to move and abut against the side wall of the stator core 100 and is not placed in the groove 102, the sensing element and the sensor 432 are in a first trigger state. At this time, the rotation mechanism 41 needs to work to rotate the stator core 100. When the rotation mechanism 41 drives the stator core 100 to rotate, so that the end of the sensing element is placed in the groove 102 on the side wall of the stator core 100, the sensing element and the sensor 432 are in a second trigger state. At this time, the rotation mechanism 41 stops working.
[0100] The specific structure of the sensing element is as follows: a spring plate 433, the rear end of which is movably connected to the sensor 432, and the front half of the spring plate 433 movably abuts against the sensing part 4321 of the sensor 432; a roller 434, which is rotatably disposed at the front end of the spring plate 433; when the moving component 431 drives the roller 434 to movably abut against the side wall of the stator core 100, the front half of the spring plate 433 undergoes elastic deformation and abuts against the sensing part 4321 of the sensor 432, and the sensing element and the sensor 432 are in the first trigger state. At this time, the rotating mechanism 41 performs rotation operation. When the rotating mechanism 41 drives the stator core 100 to rotate, the elastic deformation of the spring plate 433 causes the roller 434 to movably place in the groove 102 of the side wall of the stator core 100, the front half of the spring plate 433 and the sensing part 4321 separate, and the sensing element and the sensor 432 are in the second trigger state, and the rotating mechanism 41 stops working.
[0101] Alternatively, the specific structure of the sensing element is as follows: a fixed base 435, which is mounted on the movable component 431, and a sliding groove 4351 is provided inside the fixed base 435; the sensor 432 is mounted on the fixed base 435 or the movable component 431; a sliding member 436, which is slidably disposed in the sliding groove 4351, and the front end of the sliding member 436 extends movably beyond the front end of the fixed base 435; the rear end of the sliding member 436 has a sensing part 4361, which is in sensing contact with the sensor 432; an elastic member, which is a tension spring or rubber band, one end of which is movably connected to the sliding member 436, and the other end is movably connected to the fixed base 435, for giving the front end of the sliding member 436 a tendency to extend beyond the front end of the fixed base 435; when the movable component 431 drives the fixed base 435 closer to the stator... When the stator core 100 is in operation, the front end of the sliding member 436 moves against the side wall of the stator core 100 and overcomes the force of the elastic member, causing the front end of the sliding member 436 to retract into the sliding groove 4351. This causes the second sensing part 4361 to separate from the first sensing part 4321 of the sensor 432. The sensing member and the sensor 432 are in the first triggered state, and the first rotating mechanism 41 is in the working state. When the first rotating mechanism 41 drives the stator core 100 to rotate, the elastic member causes the front end of the sliding member 436 to extend out of the front end of the fixed seat 435 and be placed in the groove 102 of the side wall of the stator core 100. This causes the first sensing part 4321 and the second sensing part 4361 to make contact. The sensing member and the sensor 432 are in the second triggered state, and the first rotating mechanism 41 stops working.
[0102] The moving component 431 includes: a slide rail 4311, which is mounted on the worktable 11, and a slider 4312 is slidably disposed on the slide rail 4311, the slider 4312 being movably connected to the sensor 432 or the fixed base 435; and a driving component 4313, which is a cylinder, a linear motor or an electric push rod, mounted on the worktable 11, and the driving end of the driving component 4313 being movably connected to the slider 4312, for driving the sensor 432 and the sensing element to approach the side wall of the stator core 100 located in the rotating mechanism 41.
[0103] The slider 4312 is provided with a mounting plate 4314, the front end of which is movably connected to the sensor 432 or the fixed seat 435; the moving component 431 also includes: a mounting block 4315, which is mounted on the worktable 11; a limiting rod 4316, which is a screw or an elastic buffer, is movably connected to the mounting block 4315, and the end of the limiting rod 4316 movably abuts against the slider 4312 or the mounting plate 4314 to prevent the sensor 432 or the fixed seat 435 from having excessive pressure on the side wall of the stator core 100 in the rotating mechanism 41.
[0104] The feeding device 5 includes: a hopper 51, which is installed on the workbench 11 and used to store silicon steel sheets 103; and a feeding mechanism 52, which is installed on the workbench 11 and located beside the hopper 51, for placing the silicon steel sheets 103 in the hopper 51 onto the stator core 100 in the rotary positioning device 4. When the weight of the stator core 100 in the rotary positioning device 4 is lower than the set weight, that is, when the stator core 100 is short of several silicon steel sheets 103, the feeding mechanism 52 increases the weight by placing one silicon steel sheet 103 at a time. The feeding mechanism 52 performs several feedings, which are then weighed by the weighing device 1. Weighing, the system calculates the difference, and then converts the difference into the number of silicon steel sheets 103. Each silicon steel sheet 103 has the same weight and size, but the silicon steel sheets 103 stored in hopper 51 are flat and do not have grooves or positioning protrusions on their surface. However, the stator core 100 in the rotary positioning device 4 consists of several silicon steel sheets 103 with grooves and positioning protrusions stacked together, and the uppermost silicon steel sheet 103 has a groove on its upper end surface. Adjacent silicon steel sheets 103 are positioned by the grooves and positioning protrusions, while preventing the stator core 100 from falling apart when moving. The feeding mechanism 52 includes: a slide rail. A slide rail 53 is mounted on the workbench 11, and a slider 531 is slidably mounted on the slide rail 53; a drive component 54, which is an electric push rod, linear motor, or cylinder, is mounted on the workbench 11, and the drive end of the drive component 54 is movably connected to the slider 531; a mounting bracket 55 is mounted on the slider 531; a slide rail 56 is vertically mounted on the mounting bracket 55, and a slider 561 is slidably mounted on the slide rail 56; a material picking component 57 is mounted on the slider 561, and the front end of the material picking component 57 is provided with a suction component or a clamping component for sucking up or clamping the material in the material bin 51. The silicon steel sheet 103 has an electric magnetic disk or suction cup as the suction component and a gripper cylinder as the clamping component. The drive component 8 58 is an electric push rod, linear motor or cylinder, which is mounted on the mounting bracket 1 55, and the drive end of the drive component 8 58 is movably connected to the slider 7 561. The hopper 1 51 is provided with several positioning posts 511, which are used to insert into the coil groove 104 inside the silicon steel sheet 103 to position the silicon steel sheet 103 and ensure that the side wall groove 102 of the silicon steel sheet 103 in the hopper 1 51 corresponds and matches the angle position of the side wall groove 102 of the stator core 100 in the rotating mechanism 1 41.
[0105] The foregoing has shown and described the basic principles, main features, and advantages of this technical solution. Those skilled in the art should understand that this technical solution is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this technical solution. Various changes and modifications can be made to this technical solution without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed technical solution. The scope of protection of this technical solution is defined by the appended claims and their equivalents.
[0106] It should be noted that the structures, proportions, and sizes depicted in the accompanying drawings are solely for illustrative purposes and to aid those skilled in the art in understanding and reading the content disclosed herein. They are not intended to limit the implementation of this technical solution and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, provided they do not affect the effectiveness or purpose of this technical solution, should still fall within the scope of the technical content disclosed herein. Furthermore, the terms used in this specification, such as "upper," "lower," "left," "right," "middle," and "one," are merely for clarity and not intended to limit the scope of implementation of this technical solution. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the technical solution's implementation.
[0107] It should also be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or may be connected to an intermediary component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component through an intermediary component.
[0108] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed in this application.
Claims
1. A stator core weight correction and positioning device, characterized in that, include: A frame (1) is provided with a worktable (11); Stator feeding device (2), which is installed on the worktable (11), is used to feed the stator core (100) and move the stator core (100) to a set position on the worktable (11); A weighing device (10) is installed on the frame (1) for weighing the stator core (100) moved by the stator feeding device (2); Screening device (3), which is installed on the workbench (11), is used to screen out the stator core (100) that is too heavy; A rotary positioning device (4) is installed on the workbench (11) and is used to rotate the stator core (100) moved by the stator feeding device (2) to a set angle. A feeding device (5), which is installed on the workbench (11), is used to increase the weight of the stator core (100) in the rotary positioning device (4) to a set weight.
2. The stator core weight correction and positioning device according to claim 1, characterized in that: The stator feeding device (2) includes: A conveyor belt mechanism (21), which is mounted on the frame (1), is used to move the stator core (100) onto the worktable (11); Pushing mechanism 1 (22) is installed on the workbench (11). The first fork (228) of the pushing mechanism 1 (22) is used to push the stator core (100) into the weighing device (10). The second fork (229) of the pushing mechanism 1 (22) is used to push the stator core (100) into the rotary positioning device (4). The second pushing mechanism (23) is installed on the workbench (11) and is used to move the stator core (100) from the weighing device (10) to the screening device (3).
3. The stator core weight correction and positioning device according to claim 2, characterized in that: The first feeding mechanism (22) includes: A slide rail (221) is mounted on the worktable (11), and a slider (222) is slidably mounted on the slide rail (221); Push plate 1 (223) is mounted on slider 1 (222), and push plate 1 (223) is provided with fork 1 (228) and fork 2 (229). Fork 1 (228) has a limiting groove 1 (224) at its front end, and fork 2 (229) has a limiting groove 2 (225) at its front end. The limiting groove 1 (224) has a limiting part (226) on its side wall away from the conveyor belt mechanism (21). A drive component (227) is mounted on the worktable (11), and the drive end of the drive component (227) is movably connected to the push plate (223); When the stator core (100) moves from the conveyor belt mechanism (21) into the limiting groove (224) and comes into contact with the limiting part (226), the driving member (227) drives the push plate (223) to move, so that the stator core (100) moves to the weighing device (10). The pushing mechanism (23) moves the stator core (100) from the weighing device (10) to the transfer area (12) on the workbench (11). Then, the limiting groove (225) of the push plate (223) pushes the stator core (100) in the transfer area (12) to the rotary positioning device (4).
4. The stator core weight correction and positioning device according to claim 2, characterized in that: The second pushing mechanism (23) includes: Slide rail 2 (231) is mounted on the worktable (11), and slider 2 (232) is slidably disposed on slide rail 2 (231); Push plate two (233) is mounted on slider two (232), and limit groove three (234) is provided on push plate two (233); Drive component two (235) is mounted on the worktable (11), and the drive end of drive component two (235) is movably connected to push plate two (233); The push plate 2 (233) is moved by the drive component 2 (235) so that the stator core (100) is placed in the limiting groove 3 (234) and the stator core (100) is moved from the weighing device (10) to the transfer area (12) of the workbench (11).
5. The stator core weight correction and positioning device according to claim 1, characterized in that: The workbench (11) is provided with an elongated hole (13); The screening device (3) includes: Slide rail three (31) is installed at the lower end of the worktable (11), and slider three (32) is slidably arranged on slide rail three (31); Drive component three (33) is installed at the lower end of the worktable (11), and the drive end of drive component three (33) is movably connected to slider three (32); A driving component four (34) is mounted on the slider three (32), and a push rod (35) is mounted on the driving end of the driving component four (34). The upper end of the push rod (35) is movably passed through the elongated hole (13) on the worktable (11) and movably extends out of the upper end face of the worktable (11). When the upper end of the push rod (35) extends out of the upper end of the worktable (11), the driving component three (33) drives the slider three (32) to move, thereby driving the push rod (35) to move in the elongated hole (13), so that the push rod (35) pushes the stator core (100) out of the transfer area (12) of the worktable (11).
6. The stator core weight correction and positioning device according to claim 1, characterized in that: The rotary positioning device (4) includes: Rotating mechanism 1 (41), which is mounted on the worktable (11), is used to rotate the stator core (100) to a set angle; A pressing mechanism (42) is installed on the workbench (11) and located above the rotating mechanism (41) for pressing the stator core (100) onto the rotating mechanism (41); A sensing mechanism (43), which is mounted on the worktable (11), is used to sense the rotation angle of the stator core (100); The rotating mechanism (41) includes: Drive component five (411) is installed at the lower end of the worktable (11); A rotating seat (412) is rotatably disposed within the worktable (11), and the upper end face of the rotating seat (412) does not protrude from the upper end face of the worktable (11). The rotating seat (412) is mounted on the driving end of the driving component (411).
7. The stator core weight correction and positioning device according to claim 6, characterized in that: The pressing mechanism (42) includes: The slide rail four (421) is vertically mounted on the support frame (14) at the upper end of the worktable (11), and the slide rail four (421) is slidably mounted on the slide rail four (421); The lower pressure bracket (423) is mounted on the slider four (422); A first pressing mold (424) is rotatably disposed at the lower end of the lower pressing frame (423) for pressing the stator core (100) onto the first rotating mechanism (41); A drive component nine (425) is mounted on the support frame (14), and the drive end of the drive component nine (425) is movably connected to the lower pressure frame (423); The first mold (424) has an insertion part (4241) and a pressing part (4242). The insertion part (4241) is used to insert into the stator core (100) and move against the inner wall of the stator core (100). The pressing part (4242) is used to move against the upper end of the stator core (100). The lower edge of the insertion part (4241) has a guide surface (4243) for guiding the insertion part (4241) into the stator core (100).
8. The stator core weight correction and positioning device according to claim 6, characterized in that: The sensing mechanism (43) includes: A movable component (431) is mounted on the worktable (11); A sensor (432) is mounted on the movable component (431); The sensing element is mounted on the sensor (432); When the moving component (431) drives the sensing element to move against the side wall of the stator core (100) but is not placed in the groove (102) of the side wall of the stator core (100), the sensing element and the sensor (432) are in the first trigger state; when the rotating mechanism (41) drives the stator core (100) to rotate, so that the end of the sensing element is placed in the groove (102) of the side wall of the stator core (100), the sensing element and the sensor (432) are in the second trigger state.
9. The stator core weight correction and positioning device according to claim 8, characterized in that: The sensing element includes: A spring (433) is movably connected to the sensor (432) at its rear end, and the front half of the spring (433) movably abuts against the sensing part (4321) of the sensor (432); A roller (434) is rotatably disposed at the front end of the spring (433); Alternatively, the sensing element may include: A fixed base (435) is mounted on the movable component (431), and a sliding groove (4351) is provided in the fixed base (435). The sensor (432) is mounted on the fixed base (435) or the movable component (431). A sliding member (436) is slidably disposed in the slide groove (4351), and the front end of the sliding member (436) extends movably out of the front end of the fixed base (435). The rear end of the sliding member (436) has a sensing part two (4361), and the sensing part two (4361) is in sensing contact with the sensor (432). An elastic element, one end of which is movably connected to the sliding element (436) and the other end of which is movably connected to the fixed seat (435), is used to make the front end of the sliding element (436) tend to extend out of the front end of the fixed seat (435).
10. The stator core weight correction and positioning device according to claim 1, characterized in that: The feeding device (5) includes: The first hopper (51) is installed on the workbench (11) and is used to store silicon steel sheets (103); The feeding mechanism (52) is installed on the workbench (11) and located beside the first hopper (51) for feeding the silicon steel sheet (103) in the first hopper (51) into the stator core (100) in the rotary positioning device (4); The feeding mechanism (52) includes: A slide rail six (53) is mounted on the worktable (11), and a slider six (531) is slidably disposed on the slide rail six (53); Drive component seven (54) is mounted on the worktable (11), and the drive end of drive component seven (54) is movably connected to slider six (531); Mounting bracket one (55) is mounted on the slider six (531); Slide rail seven (56) is vertically mounted on the mounting bracket one (55), and slider seven (561) is slidably mounted on slide rail seven (56); The material taking part (57) is installed on the slider seven (561), and the front end of the material taking part (57) is provided with a suction part or a clamping part for sucking or clamping the silicon steel sheet (103) in the material bin one (51). A drive component eight (58) is mounted on the mounting bracket one (55), and the drive end of the drive component eight (58) is movably connected to the slider seven (561); The hopper (51) is provided with a number of positioning posts (511), which are used to be inserted into the coil groove (104) inside the silicon steel sheet (103) to position the silicon steel sheet (103).
Citation Information
Patent Citations
A stator core lamination assembly equipment
CN112186989B