Uniform injection device for silane treating agent

By improving the structural design of the injection device for silane treatment agents, including the stirring tank, discharge pipe, injection cylinder, and pressure balancing components, the problem of high cost of existing devices has been solved, and uniform injection and safe and stable effects have been achieved.

CN223517348UActive Publication Date: 2025-11-07ANHUI PUQING ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422985826.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-11-07
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing silane treatment agent injection device is costly to achieve uniform injection effect.

Method used

The design includes a mixing drum, a discharge pipe, an injection cylinder, a ventilation assembly, and a pressure balancing assembly. It achieves flow diversion and air pressure balance through a first valve, a first connecting pipe, and a ventilation hole. It utilizes a slider, a sealing plate, and a buoyancy ball to achieve sealing and safety stability of the injection cylinder, thereby reducing costs and improving injection uniformity.

Benefits of technology

While reducing costs, the uniformity and safety stability of silane treatment agent injection were improved, the problem of inconsistent injection rates was avoided, and the safety and treatment effect of the device were enhanced.

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Abstract

The utility model discloses a uniform injection device for a silane treating agent, which belongs to the technical field of silane treatment and comprises a mixing drum, a mixing component is arranged in the mixing drum, the bottom of the mixing drum extends downwards to form a discharge pipe, a first valve is fixedly mounted in the middle of the discharge pipe, and a second valve is mounted in the middle of the discharge pipe. The two sides of the bottom end of the discharging pipe are fixedly connected with material injection barrels through first connecting pipes correspondingly, and second valves are fixedly installed at the bottom ends of the material injection barrels. According to the uniform injection device for the silane treating agent, a first valve is matched with two first connecting pipes to achieve flow division of the two injection barrels through a discharging pipe, internal and external air pressure balance of the stirring barrels is achieved through ventilation holes, the silane treating agent in the two stirring barrels is equal in amount through a pressure balance assembly, and compared with an existing device, on the premise of low cost, the uniform injection device for the silane treating agent has the advantages that the cost is reduced; the problem that the injection rates of the silane treating agents in the barrels on the two sides are inconsistent is solved, the injection uniformity is improved, and the use cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of silane treatment technology especially relates to a uniform injection device for silane treating agent. BACKGROUND

[0002] Silane treatment is a process of surface treatment of metal or non-metallic materials with organic silane aqueous solution as the main component. In the coating industry, the surface treatment before coating is mainly phosphating, and silane treatment has the advantages of energy saving, environmental protection and cost reduction compared with traditional phosphating. Silane treatment process is an environmentally friendly metal protection pretreatment technology, which can replace phosphorus and chromium in traditional surface treatment process which has serious pollution to the environment. Silane is one of the phosphating replacement technologies.

[0003] The existing injection device for silane treating agent is high in cost in order to realize uniform injection effect. Such as the uniform injection device for silane treating agent shown in the authorized publication CN221368246U, which comprises a box body. The two side cylinders are respectively provided with motors and augers to realize uniform injection, which is high in cost.

[0004] Therefore, we propose a uniform injection device for silane treating agent to solve the above problems. INVENTION CONTENTS

[0005] The utility model aims at solving the problem of high cost in order to realize uniform injection effect in the prior art, and proposes a uniform injection device for silane treating agent.

[0006] In order to realize the above purpose, the utility model adopts the following technical scheme:

[0007] A uniform injection device for silane treating agent, comprising a stirring cylinder, a stirring assembly is arranged in the stirring cylinder, a discharge pipe is downwardly extended at the bottom of the stirring cylinder, a first valve is fixedly installed in the middle of the discharge pipe, injection cylinders are fixedly connected with the both sides of the bottom end of the discharge pipe through first connecting pipes, a second valve is fixedly installed at the bottom end of the injection cylinder, ventilation holes are formed in the top of the injection cylinder, and ventilation assemblies are arranged at the ventilation holes;

[0008] The ventilation assembly comprises a sliding block slidingly arranged in the ventilation hole, a sealing plate is fixedly connected to the bottom of the sliding block, the sealing plate is lower than the top wall of the injection cylinder, an installation plate is fixedly connected to the top of the sliding block, a plurality of limiting blocks are fixedly connected to the bottom surface of the installation plate in a circumferential array, and a buoyant ball is fixedly connected to the bottom surface of the sealing plate.

[0009] It also comprises a pressure balance assembly communicating with the lower parts of the two injection cylinders.

[0010] Preferably, the stirring assembly comprises a stirring frame rotatably arranged in a stirring cylinder, and a motor fixedly arranged on a top surface of the stirring cylinder and configured to drive the stirring frame to rotate.

[0011] Preferably, a top surface of the injection cylinder is lower than a bottom surface of the stirring cylinder.

[0012] Preferably, the first connecting pipe is arranged in an inclined manner, and an inclined lower end of the first connecting pipe is fixedly connected to an upper portion of a side surface of the injection cylinder.

[0013] Preferably, the pressure balance assembly comprises a second connecting pipe fixedly connected between lower portions of two side surfaces of the injection cylinder, and a third valve is arranged in a middle portion of the second connecting pipe.

[0014] Preferably, a middle portion of the second connecting pipe is higher than both ends.

[0015] Preferably, a scale bar is arranged on the side surface of the injection cylinder, and a bottom end of the scale bar is higher than a top end of the second connecting pipe, and a top end of the scale bar is lower than a bottom end of the first connecting pipe.

[0016] In summary, the silane treating agent uniform injection device has the following technical effects and advantages: the two first connecting pipes and the first valve are used to realize the shunting of the discharge pipe to the two injection cylinders, the ventilation hole is used to realize the internal and external air pressure balance of the stirring cylinder, and the pressure balance assembly is used to realize the equal amount of silane treating agent in the two stirring cylinders, so that, compared with the prior art, the problem of inconsistent injection rate of the silane treating agent in the two side cylinder bodies is avoided, the injection uniformity is improved, and the use cost is reduced.

[0017] In addition, the sliding block, the sealing plate, the mounting plate, the limiting block and the buoyancy ball are used to realize the ventilation of the ventilation hole under normal circumstances, and when the treating agent in the injection cylinder is too much, the buoyancy ball floats up and makes the sealing plate adhere to the top of the injection cylinder, so that the top of the injection cylinder is sealed, and compared with the prior art, the safety stability in an emergency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structural schematic view of the present application;

[0019] Figure 2 is a front view of a cross section of the present application;

[0020] Figure 3 is Figure 2 is an enlarged view of position A in the middle;

[0021] Figure 4 is a cross-sectional plan view of the ventilation hole in the present application.

[0022] In the figure: 1, stirring drum; 2, discharge pipe; 3, first valve; 4, first connecting pipe; 5, injection cylinder; 6, second valve; 7, ventilation hole; 8, sliding block; 9, sealing plate; 10, mounting plate; 11, limiting block; 12, buoyancy ball; 13, stirring frame; 14, motor; 15, second connecting pipe; 16, third valve; 17, scale bar. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0024] Referring to Figures 1-3 A kind of even injection device for silane treating agent, including stirring drum 1, stirring assembly is arranged in stirring drum 1, stirring drum 1 bottom extends downward with discharge pipe 2, first valve 3 is fixedly installed in the middle of discharge pipe 2, injection cylinder 5 is fixedly connected with the two sides of the bottom end of discharge pipe 2 respectively by first connecting pipe 4, second valve 6 is fixedly installed at the bottom end of injection cylinder 5, ventilation hole 7 is formed in the top of injection cylinder 5, and ventilation assembly is arranged at ventilation hole 7.

[0025] Referring to Figures 3-4 Ventilation assembly includes sliding block 8 that is arranged in ventilation hole 7 up and down, the side of sliding block 8 is wavy, the high point of wavy shape realizes the limit of sliding block 8 in ventilation hole 7, and the low point of wavy shape realizes the ventilation between sliding block 8 and the side wall of ventilation hole 7.Sealing plate 9 is fixedly connected to the bottom of sliding block 8, and sealing plate 9 is lower than the top wall of injection cylinder 5, mounting plate 10 is fixedly connected to the top of sliding block 8, and a plurality of limiting blocks 11 are fixedly connected to the bottom surface of mounting plate 10 in circumferential array, and buoyancy ball 12 is fixedly connected to the bottom surface of sealing plate 9.

[0026] It further includes pressure balance assembly that communicates the lower parts of the two injection cylinders 5.

[0027] Referring to Figures 1-3 When using the even injection device for silane treating agent, first, silane treating agent is poured into stirring drum 1, stirring assembly is opened until silane treating agent is stirred evenly, then first valve 3 is opened, and silane treating agent is shunted into two injection cylinders 5 through two first connecting pipes 4, after completion, first valve 3 is closed, under the influence of pressure balance assembly, two injection cylinders 5 are communicated and make silane treating agent equal, then second valve 6 is opened, and the even injection of silane treating agent can be started.

[0028] When the silane treatment agent in the injection cylinder 5 is too much, the silane treatment agent drives the floating ball 12 to move upward, the sealing plate 9 moves upward and adheres to the inner top wall of the injection cylinder 5, thereby avoiding the silane treatment agent from escaping from the vent hole 7. At this time, the second valve 6 is opened until the silane treatment agent in the injection cylinder 5 returns to the appropriate position, the sliding block 8 moves downward under the influence of gravity until the bottom surface of the limiting block 11 adheres to the top surface of the injection cylinder 5, at this time, the gap between the side surface of the sliding block 8 and the vent hole 7 realizes the air pressure balance between the inside and outside of the injection cylinder 5.

[0029] Referring to Figure 2 , the stirring assembly comprises a stirring frame 13 rotatably arranged in the stirring cylinder 1, and a motor 14 fixedly arranged on the top surface of the stirring cylinder 1 and configured to drive the stirring frame 13 to rotate. The stirring frame 13 comprises a vertical rotating shaft and a plurality of horizontal stirring rods. The stirring assembly drives the rotating shaft to rotate through the motor 14, so as to realize the stirring of the silane treatment agent in the stirring cylinder 1 by the stirring rods.

[0030] In order to make the silane treatment agent in the stirring cylinder 1 completely flow out, the top surface of the injection cylinder 5 is lower than the bottom surface of the stirring cylinder 1, so as to avoid the silane treatment agent remaining in the stirring cylinder 1.

[0031] In order to make the silane treatment agent in the first connecting pipe 4 completely flow out, the first connecting pipe 4 is arranged in an inclined manner, and the inclined lower end of the first connecting pipe 4 is fixedly connected to the upper portion of the side surface of the injection cylinder 5.

[0032] The pressure balance assembly comprises a second connecting pipe 15 fixedly connected between the lower portions of the side surfaces of the two injection cylinders 5, and a third valve 16 arranged in the middle portion of the second connecting pipe 15. The pressure balance assembly realizes the communication between the two injection cylinders 5 through the second connecting pipe 15, so as to realize the pressure balance. After the first valve 3 is closed and before the second valve 6 is opened, the third valve 16 is closed, so as to ensure that the two injection cylinders 5 do not interfere with each other in the injection process, avoid affecting the injection consistency of the two injection cylinders 5 when the device is accidentally tilted during injection, and improve the treatment effect.

[0033] In order to make the silane treatment agent in the second connecting pipe 15 completely flow out, the middle portion of the second connecting pipe 15 is higher than the two ends.

[0034] Referring to Figure 1 , in order to facilitate personnel to monitor the injection amount, a scale bar 17 is arranged on the side surface of the injection cylinder 5, and the injection cylinder 5 is transparent. Since the scale bar 17 will be affected by the first connecting pipe 4 and the second connecting pipe 15, the bottom end of the scale bar 17 is higher than the top end of the second connecting pipe 15, and the top end of the scale bar 17 is lower than the bottom end of the first connecting pipe 4. In normal use, the liquid level of the silane treatment agent is located between the bottom end and the top end of the scale bar 17. At this time, since the silane treatment agent completely fills the second connecting pipe 15 and does not completely fill the first connecting pipe 4, the accuracy of the scale bar 17 is improved.

[0035] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A uniform injection device for a silane treatment agent, comprising a stirring drum (1), characterized in that, The stirring barrel (1) is internally provided with a stirring assembly, the bottom of the stirring barrel (1) downwardly extends a discharge pipe (2), a first valve (3) is fixedly installed in the middle of the discharge pipe (2), injection barrels (5) are fixedly connected on both sides of the bottom end of the discharge pipe (2) through first connecting pipes (4), a second valve (6) is fixedly installed on the bottom end of the injection barrel (5), a ventilation hole (7) is formed in the top of the injection barrel (5), and a ventilation assembly is arranged at the ventilation hole (7). The ventilation assembly comprises a sliding block (8) slidingly arranged in the ventilation hole (7), a sealing plate (9) is fixedly connected to the bottom of the sliding block (8), the sealing plate (9) is lower than the top wall of the injection barrel (5), an installation plate (10) is fixedly connected to the top of the sliding block (8), a plurality of limiting blocks (11) are fixedly connected to the bottom surface of the installation plate (10) in a circumferential array, and a buoyancy ball (12) is fixedly connected to the bottom surface of the sealing plate (9). Further comprising a pressure balance assembly communicating the lower parts of the two injection barrels (5).

2. The uniform injection device for silane treatment agent according to claim 1, wherein The stirring assembly comprises a stirring frame (13) rotatably arranged in the stirring barrel (1), and a motor (14) is fixedly installed on the top surface of the stirring barrel (1) to drive the rotation of the stirring frame (13).

3. The uniform injection device for silane treatment agent according to claim 1, wherein The top surface of the injection barrel (5) is lower than the bottom surface of the stirring barrel (1).

4. The uniform injection device for silane treatment agent according to claim 1, wherein The first connecting pipe (4) is arranged in an inclined manner, and the inclined lower end of the first connecting pipe (4) is fixedly connected to the upper part of the side surface of the injection barrel (5).

5. The uniform injection device for silane treatment agent according to claim 4, wherein The pressure balance assembly comprises a second connecting pipe (15) fixedly connected between the lower parts of the side surfaces of the two injection barrels (5), and a third valve (16) is arranged in the middle of the second connecting pipe (15).

6. The uniform injection device for silane treatment agent according to claim 5, wherein The middle of the second connecting pipe (15) is higher than both ends.

7. The uniform injection device for silane treatment agent according to claim 6, wherein A scale bar (17) is arranged on the side surface of the injection barrel (5), the bottom end of the scale bar (17) is higher than the top end of the second connecting pipe (15), and the top end of the scale bar (17) is lower than the bottom end of the first connecting pipe (4).

Citation Information

Patent Citations

  • Uniform injection device for silane treating agent

    CN221368246U