Tool for optimizing bouncing precision of back roller of film coating machine
By combining the power mechanism and the limiting mechanism, the back roller is stably clamped by using an electromagnet, which solves the problem of the back roller jumping on base films of different thicknesses and improves the coating quality.
Patent Information
- Application Number
- CN202422896762.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-27
AI Technical Summary
During the coating process, the back roller is difficult to adjust to accommodate base films of different thicknesses, causing vibration and affecting the coating quality.
A tooling for optimizing the runout accuracy of the back roller of a coating machine was designed. The tooling uses a power mechanism to drive the swing arm and connecting rod, and combines a limit mechanism and an electromagnet to achieve height adjustment and stable clamping of the back roller, thus avoiding runout.
It enables height adjustment and stable clamping of the back roller, ensuring close contact between the base film and the coating roller, and improving coating quality.
Smart Images

Figure CN223517830U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to film coating machine technical field especially relates to a film coating machine back roller jumping precision optimization frock. BACKGROUND
[0002] Film coating is that one or more solid state continuous coating layers are formed on the substrate by coating, usually consists of multiple coating layers, according to the requirement of the object to be coated determines the number of coating layers, usually including primer layer, intermediate coating and topcoat. Film coating shows the effect of coating matching, and is widely used in chemical industry.
[0003] At present, when back roller is used to press the base film, the base film can be in close contact with the roller for film coating. But in the actual use process, when the base film of different thickness is applied, it is often difficult to adjust the back roller, so as to cause the back roller to jump when the base film of different thickness is coated, thereby affecting the film coating quality of the base film. Therefore, the film coating machine back roller jumping precision optimization frock is proposed to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model discloses a film coating machine back roller jumping precision optimization frock, which can solve the problem that the back roller jumps when the base film of different thickness is coated in the prior art, thereby affecting the film coating effect of the base film.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A film coating machine back roller jumping precision optimization frock, including two support frames, the inside wall of one side of support frame is opened and is equipped with moving hole, the top of two support frames is fixedly installed with same support plate, still including cloth roller and film coating roller, the both ends of cloth roller and the both ends of film coating roller are connected with two support frames respectively, and the optimization frock still includes:
[0007] Power mechanism, power mechanism is installed at the top of support plate;
[0008] Back roller mechanism, both sides of back roller mechanism extend to two support frames respectively and are connected with the inner wall of two support frames respectively, and power mechanism is connected with back roller mechanism;
[0009] Two limiting mechanisms, limiting mechanism is located in corresponding support frame and is connected with the inner wall of support frame, one side of limiting mechanism penetrates moving hole and extends to one side of support frame, limiting mechanism is connected with one side of support frame, and limiting mechanism is connected with back roller mechanism.
[0010] In a possible design, the power mechanism comprises a driving motor fixedly installed on one side of the top of the support plate, a rotating shaft is fixedly installed on an output shaft of the driving motor, one end of the rotating shaft is rotatably connected to the top of the support plate, two swing arms are fixedly sleeved on the rotating shaft, the same connecting rod is rotatably connected to the two swing arms, the connecting rod is fixedly installed with two connecting arms at both ends, and the two connecting arms are connected with the back roller mechanism.
[0011] In a possible design, two torsion springs are symmetrically sleeved on the connecting rod, and the two ends of the torsion spring are fixedly connected with the connecting rod and the corresponding swing arm, respectively.
[0012] In a possible design, the back roller mechanism comprises two limiting rods, the two limiting rods are fixedly installed in the corresponding support frames, a moving plate is slidably sleeved on the limiting rod, the moving plate is connected with the limiting mechanism, and the same back roller is rotatably connected to the side, close to each other, of the two moving plates, and the two connecting arms are rotatably connected with the back roller.
[0013] In a possible design, the limiting mechanism comprises a supporting plate slidably sleeved on the limiting rod, the supporting plate is slidably connected with the inner wall of the support frame, two first electromagnets are fixedly installed on the top of the supporting plate, two limiting covers are fixedly installed on the bottom of the moving plate, a second electromagnet is fixedly installed in the limiting cover, the side, close to each other, of the first electromagnet and the second electromagnet is provided with N-pole and S-pole, respectively, the first electromagnet and the second electromagnet can be attracted after being electrified, an adjusting assembly is installed on one side of the supporting plate, the adjusting assembly penetrates through the moving hole and extends to the outside of the support frame, and the adjusting assembly is connected with one side of the support frame.
[0014] In a possible design, the adjusting assembly comprises a transmission plate fixedly installed on one side of the supporting plate, the side of the transmission plate penetrates through the corresponding moving hole and extends to the outside of the support frame, a threaded ring is fixedly installed on the top of the transmission plate, a screw rod is threadedly connected in the threaded ring, the bottom end of the screw rod penetrates through the transmission plate and extends below the transmission plate, and the screw rod is rotatably connected with one side of the support frame.
[0015] In the application, first, the two screw rods are rotated, at this time, under the threaded transmission of the corresponding threaded rings, the transmission plates can be driven to move longitudinally, at this time, the supporting plates can be driven to move longitudinally, so that the heights of the two first electromagnets can be adjusted, by adjusting the heights of the two first electromagnets, the descending height of the back roller can be limited, so that when the base film with different thicknesses is dealt with, the descending height of the back roller can be limited, after the height adjustment of the two supporting plates is completed, at this time, the driving motor can be started to drive the rotating shaft to rotate, so that the two swing arms can be driven to swing downward, when the swing arms swing downward, the connecting rods can be driven to move downward in an arc shape, at this time, under the transmission of the two connecting arms, the back roller can be driven to move downward, and when the two swing arms rotate downward, the elastic potential of the torsion spring can be utilized to drive the connecting rods to rotate reversely, so that the two connecting arms can be driven to rotate in the vertical direction, when the back roller moves downward, the two moving plates can be driven to move downward, after the first electromagnet and the second electromagnet are attracted, the height adjustment of the back roller is completed, and after the first electromagnet and the second electromagnet are electrified, stable attraction can be realized, so that the back roller can be stably braked, so that the problem of jumping of the back roller can be avoided, and stable clamping of the base film is realized.
[0016] Beneficial effects: in the utility model, one kind is driven to rotate by driving motor through power mechanism, so that two swing arms can be driven to swing downward, when swing arms swing downward, connecting rod can be driven to move downward in arc shape, at this time, under the transmission of two connecting arms, back roller mechanism can be driven to move downward, so that back roller mechanism can press base film, make base film can be in close contact with coating roller;
[0017] In the utility model, one kind is driven to rotate by driving motor through power mechanism, so that two swing arms can be driven to swing downward, when swing arms swing downward, connecting rod can be driven to move downward in arc shape, at this time, under the transmission of two connecting arms, back roller mechanism can be driven to move downward, so that back roller mechanism can press base film, make base film can be in close contact with coating roller;
[0018] In the utility model, one kind is driven to rotate by driving motor through power mechanism, so that two swing arms can be driven to swing downward, when swing arms swing downward, connecting rod can be driven to move downward in arc shape, at this time, under the transmission of two connecting arms, back roller mechanism can be driven to move downward, so that back roller mechanism can press base film, make base film can be in close contact with coating roller;
[0019] The utility model discloses can realize the height of back roller setting is adjusted to can realize the stable brake of back roller after the adjustment of back roller, thereby can avoid the problem that back roller appears to jump, realizes the stable clamping of base film. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a first visual angle structure three-dimensional schematic view of the coating machine back roller jumping precision optimization tool provided by the utility model;
[0021] Figure 2 It is a second visual angle structure three-dimensional schematic view of the coating machine back roller jumping precision optimization tool provided by the utility model;
[0022] Figure 3 It is a two support frames, cloth roller and coating roller connecting structure three-dimensional schematic view of the coating machine back roller jumping precision optimization tool provided by the utility model;
[0023] Figure 4 It is a moving plate and two limit covers and two second electromagnet connecting structure three-dimensional schematic view of the coating machine back roller jumping precision optimization tool provided by the utility model.
[0024] In the drawing: 1, support frame, 2, cloth roller, 3, coating roller, 4, limit rod, 5, moving plate, 6, back roller, 7, support plate, 8, drive motor, 9, pivot, 10, swing arm, 11, connecting rod, 12, connecting arm, 13, torsion spring, 14, supporting plate, 15, first electromagnet, 16, limit cover, 17, second electromagnet, 18, transmission plate, 19, threaded ring, 20, screw rod. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0026] Embodiment 1
[0027] Reference Figures 1-4 A tool, the structure mainly includes two support frames 1, and the opposite side inner wall of the two support frames 1 is provided with moving holes. The top of the two support frames 1 is fixedly installed with a support plate 7 through bolts or other fastening modes. In addition, it also includes cloth roller 2 and coating roller 3, and the two ends of the cloth roller 2 and the two ends of the coating roller 3 are installed on the two support frames 1 through bearings or other rotating connection modes.
[0028] The optimization tool further comprises a power mechanism installed on the top of the support plate 7. Specifically, the power mechanism comprises a driving motor 8 fixedly installed on one side of the top of the support plate 7, and a rotating shaft 9 fixedly installed on the output shaft of the driving motor 8, one end of the rotating shaft 9 being installed on the top of the support plate 7 through a bearing or other rotating connection. Two swing arms 10 are fixedly sleeved on the rotating shaft 9, and the two swing arms 10 are symmetrically distributed on the rotating shaft 9. The same connecting rod 11 is rotatably connected through the two swing arms 10, and the two ends of the connecting rod 11 are fixedly installed with connecting arms 12, and the two connecting arms 12 are connected with the back roller mechanism. When the driving motor 8 is started, the output shaft of the driving motor 8 drives the rotating shaft 9 to rotate, and in turn drives the two swing arms 10 to swing downward. In the process of swinging downward of the swing arms 10, the connecting rod 11 is driven to move in an arc shape downward. At this time, under the transmission action of the two connecting arms 12, the back roller mechanism can be driven to move downward, so as to realize the pressing of the base film, so that the base film can be in close contact with the coating film roller 3.
[0029] In order to increase the stability of the connecting rod 11 in the swinging process, two torsion springs 13 are symmetrically sleeved on the connecting rod 11. The two ends of the two torsion springs 13 are fixedly connected with the connecting rod 11 and the corresponding swing arm 10 respectively. When the swing arm 10 swings upward, there is relative rotation between the swing arm 10 and the connecting rod 11 at this time, so as to apply a torsion to the torsion spring 13, so that the torsion spring 13 has elastic potential energy. Therefore, when the swing arm 10 rotates downward, the elastic potential energy of the torsion spring 13 can be used to drive the connecting rod 11 to rotate reversely, so as to drive the two connecting arms 12 to rotate in the vertical direction.
[0030] The back roller mechanism comprises two limiting rods 4, and the two limiting rods 4 are fixedly installed in the corresponding support frame 1 through welding or other fastening. The moving plate 5 is slidably sleeved on the limiting rod 4, and the moving plate 5 is connected with the limiting mechanism. And the two moving plates 5 are rotatably connected with the same back roller 6 on the side close to each other, and the back roller 6 is used for pressing the base film. The two connecting arms 12 are rotatably connected with the back roller 6, so as to drive the back roller 6. The two limiting rods 4 are slidably connected with the corresponding moving plate 5, so as to limit the longitudinal sliding of the back roller 6, so that the back roller 6 can only move vertically. And under the transmission action of the two connecting arms 12, the back roller 6 can move longitudinally, so as to compact the base film.
[0031] The limiting mechanism comprises a supporting plate 14 slidingly sleeved on the limiting rod 4, and the supporting plate 14 is slidingly connected with the inner wall of the support frame 1. The top of the supporting plate 14 is symmetrically fixedly provided with two first electromagnets 15, and the bottom of the moving plate 5 is symmetrically fixedly provided with two limiting covers 16, and the limiting covers 16 are fixedly provided with second electromagnets 17. The side of the first electromagnet 15 and the second electromagnet 17 close to each other is provided with N-pole and S-pole respectively, so that the first electromagnet 15 and the second electromagnet 17 can be attracted after being powered on. One side of the supporting plate 14 is provided with an adjusting assembly which penetrates through the moving hole and extends to the outside of the support frame 1, and the adjusting assembly is connected with one side of the support frame 1. The height of the two first electromagnets 15 can be adjusted by operating the adjusting assembly to drive the supporting plate 14 to move longitudally.
[0032] The present application can be used in the field of film coating machine, and can also be used in other fields applicable to the present application.
[0033] Embodiment 2
[0034] Reference Figure 1 On the basis of embodiment one, a film coating machine back roller jumping precision optimization tool is improved: the adjusting assembly comprises a transmission plate 18 fixedly installed on one side of the supporting plate 14, and one side of the transmission plate 18 penetrates through the corresponding moving hole and extends to the outside of the support frame 1. The top of the transmission plate 18 is fixedly provided with a threaded ring 19, and a screw rod 20 is threadedly connected in the threaded ring 19. The bottom end of the screw rod 20 penetrates through the transmission plate 18 and extends below the transmission plate 18, and the bottom end of the screw rod 20 is installed on one side of the support frame 1 through a bearing or other rotating connection mode. Therefore, by rotating the screw rod 20, the transmission plate 18 can be driven to move longitudinally under the threaded transmission action of the threaded ring 19, and then the supporting plate 14 can be driven to move longitudinally. In this way, the height of the two first electromagnets 15 can be adjusted. By adjusting the height of the two first electromagnets 15, the descending height of the back roller 6 can be limited.
[0035] In use, first, according to the thickness of the base film, the height of the two first electromagnets 15 is adjusted by rotating the screw rod 20. Then, the driving motor 8 is started to drive the back roller 6 to move downward to press the base film. When the back roller 6 drives the moving plate 5 to move downward to the position corresponding to the first electromagnet 15 and the second electromagnet 17, the first electromagnet 15 and the second electromagnet 17 are powered on to be attracted, so as to stably brake the back roller 6, avoid the problem of jumping of the back roller 6, and realize stable clamping of the base film.
[0036] However, as known to those skilled in the art, the working principle and wiring method of the driving motor 8, the first electromagnet 15 and the second electromagnet 17 are common, which all belong to conventional means or common general knowledge, and will not be described here again, and those skilled in the art can make any selection according to their needs or convenience.
[0037] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A coating machine back roller jumping precision optimization tool, comprising two support frames (1), a moving hole is formed in the inner wall of one side of the support frame (1), a same support plate (7) is fixedly installed on the top of the two support frames (1), and a cloth roller (2) and a coating roller (3) are further included, both ends of the cloth roller (2) and both ends of the coating roller (3) are connected with the two support frames (1) respectively, characterized in that, The optimization tool further comprises: a power mechanism mounted on the top of the support plate (7); a back roller mechanism extending into the two support frames (1) on both sides and connected with the inner walls of the two support frames (1), the power mechanism being connected with the back roller mechanism; two limiting mechanisms in the corresponding support frames (1) and connected with the inner walls of the support frames (1), one side of the limiting mechanism penetrating the moving hole and extending to one side of the support frame (1), the limiting mechanism being connected with one side of the support frame (1), and the limiting mechanism being connected with the back roller mechanism.
2. The coating film machine back roll jumping precision optimization tool according to claim 1, characterized in that, The power mechanism comprises a drive motor (8) fixedly installed on one side of the top of the support plate (7), a rotating shaft (9) fixedly installed on the output shaft of the drive motor (8), one end of the rotating shaft (9) being rotatably connected with the top of the support plate (7), two swing arms (10) being fixedly sleeved on the rotating shaft (9), one same connecting rod (11) being rotatably connected with the two swing arms (10), and connecting arms (12) being fixedly installed at both ends of the connecting rod (11), the two connecting arms (12) being connected with the back roller mechanism.
3. The coating film machine back roll jumping precision optimization tool according to claim 2, characterized in that, Two torsion springs (13) are symmetrically sleeved on the connecting rod (11), and the two ends of the torsion spring (13) are fixedly connected with the connecting rod (11) and the corresponding swing arm (10).
4. The coating film machine back roll jumping precision optimization tool according to claim 3, characterized in that, The back roller mechanism comprises two limiting rods (4) fixedly installed in the corresponding support frames (1), a moving plate (5) slidably sleeved on the limiting rod (4), the moving plate (5) being connected with the limiting mechanism, and one same back roller (6) rotatably connected with the two moving plates (5) on the side close to each other, and the two connecting arms (12) being rotatably connected with the back roller (6).
5. The coating machine back roll runout precision optimization tool of claim 1, wherein, The limiting mechanism comprises a supporting plate (14) slidably sleeved on the limiting rod (4), the supporting plate (14) being slidably connected with the inner wall of the support frame (1), two first electromagnets (15) fixedly installed on the top of the supporting plate (14), two limiting covers (16) fixedly installed on the bottom of the moving plate (5), a second electromagnet (17) fixedly installed in the limiting cover (16), the side close to each other of the first electromagnet (15) and the second electromagnet (17) being provided with N-pole and S-pole respectively, the first electromagnet (15) and the second electromagnet (17) being able to be attracted after being electrified, and an adjusting assembly installed on one side of the supporting plate (14), the adjusting assembly penetrating the moving hole and extending to the outside of the support frame (1), the adjusting assembly being connected with one side of the support frame (1).
6. The coating film machine back roll jumping precision optimization tool according to claim 5, characterized in that, The adjusting assembly comprises a transmission plate (18) fixedly installed on one side of the supporting plate (14), the transmission plate (18) penetrating the corresponding moving hole and extending to the outside of the support frame (1) on one side, a threaded ring (19) fixedly installed on the top of the transmission plate (18), a screw rod (20) threadedly connected in the threaded ring (19), the bottom end of the screw rod (20) penetrating the transmission plate (18) and extending below the transmission plate (18), and the screw rod (20) being rotatably connected with one side of the support frame (1).