Intermediate joist of circle shear
By designing a central support beam for the disc shear, the problem of deformation and warping caused by unevenness in the steel plate during the shearing process was solved, achieving a flat state for the steel plate during shearing, improving shearing accuracy and stability, and ensuring shearing quality.
Patent Information
- Application Number
- CN202422946999.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In the production of medium and heavy plates, unevenness in the head area of the steel plate affects the shearing quality and efficiency, and existing equipment has difficulty maintaining the flatness of the steel plate during the shearing process.
Design a central support beam for a disc shear, including a column frame, a central support plate, and inclined pre- and post-shear roller support plates, to provide a comprehensive and balanced support system, ensuring that the steel plate remains flat during the shearing process. Multiple support rollers adapt to different widths and thicknesses. The pre- and post-shear roller support plates are connected to the disc shear rollers to guide the steel plate smoothly into and out of the shearing area.
It effectively avoids deformation and warping of steel plates during the shearing process, improves shearing accuracy and stability, ensures that the steel plates remain flat during shearing, reduces swaying and deviation, and improves shearing quality.
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Figure CN223518762U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of medium plate production, especially relates to a disc shears intermediate joist. BACKGROUND
[0002] In the production process of medium plate, disc shears, as a kind of efficient and key equipment, are widely used in the longitudinal shearing operation of steel plate. The design of disc shears allows it to flexibly adjust the width of the rack according to the different widths of the steel plate required to be sheared, which greatly enhances its adaptability and practicality. However, in the actual production process, due to the existence of certain differences and diversity in the shape and size of the steel plate itself, especially in the head area of the steel plate, it is often more prone to unevenness. This unevenness, even if it is small, may cause the steel plate to fail to maintain an ideal flat state during the shearing operation, thereby affecting the quality and efficiency of shearing. SUMMARY
[0003] In view of the problems existing in the prior art, the utility model provides a disc shears intermediate joist, which can ensure that the steel plate can maintain a flat and stable state during shearing operation, and provides a comprehensive and balanced support system for the steel plate, thereby effectively avoiding the deformation or warping phenomenon that may occur during shearing of the steel plate.
[0004] The utility model is realized in this way, a disc shears intermediate joist, the disc shears intermediate joist is located at the center of disc shears rack, the disc shears intermediate joist includes stand column frame and the middle segment support plate of setting at the upper end surface of stand column frame, the stand column frame is installed on the moving beam below disc shears, the middle segment support plate is evenly distributed with a plurality of supporting wheels on the upper end surface along the direction of steel plate advancement, the front and rear ends of middle segment support plate are respectively provided with shearing front roller way support plate and shearing rear roller way support plate, the shearing front roller way support plate and shearing rear roller way support plate are respectively connected with the roller way of the front and rear ends of disc shears.
[0005] Further, the shearing front roller way support plate and the shearing rear roller way support plate are both inclinedly arranged, and the included angle formed between the shearing front roller way support plate, the shearing rear roller way support plate and the middle segment support plate is an obtuse angle. The inclinedly arranged shearing front roller way support plate and shearing rear roller way support plate can better guide the steel plate to enter and leave the disc shears stably. This design helps to reduce the shaking and deviation of the steel plate during shearing, ensures that the steel plate can be sheared along the predetermined path, and thus improves the shearing precision and stability.
[0006] Further, the shearing front roller way support plate and the shearing rear roller way support plate are respectively welded with the middle segment support plate, and the lower end surface of the shearing rear roller way support plate is supported on the roller way base through the stand column. The connection between the shearing front roller way support plate, the shearing rear roller way support plate and the middle segment support plate is firm and reliable. This design makes the whole joist structure more stable when bearing the weight of the steel plate and the shearing force, and is not prone to deformation or loosening.
[0007] Further, the butt joint end of the pre-cutting roller bed is 80mm lower than the disc cutting pre-roller bed elevation. The pre-cutting roller bed butt joint end is 80mm lower than the disc cutting pre-roller bed elevation, which provides a gradually rising transmission path for the steel plate. This design helps the steel plate gradually adjust its posture and speed before entering the disc cutting, making it more smoothly enter the cutting area.
[0008] Further, the butt joint end of the post-cutting roller bed is 50mm lower than the disc cutting post-roller bed elevation. The design of the post-cutting roller bed provides a gentle descending channel for the steel plate, allowing it to smoothly enter the post-cutting roller bed after leaving the disc cutting. This design helps reduce the shaking or jolting of the steel plate after entering the post-cutting roller bed, improving the cutting quality.
[0009] Further, the distance between the butt joint end of the pre-cutting roller bed and the front end of the disc cutting roller bed is less than or equal to 80mm; the distance between the butt joint end of the post-cutting roller bed and the rear end of the disc cutting roller bed is less than or equal to 80mm.
[0010] The utility model has the advantages and technical effects that: due to the above technical scheme, the steel plate can maintain a flat and stable state during cutting operation, providing a comprehensive and balanced support system for the steel plate, thereby effectively avoiding deformation or warping of the steel plate during cutting.
[0011] The plurality of supporting wheels are evenly arranged on the middle section supporting plate along the advancing direction of the steel plate, which can flexibly adapt to steel plates of different widths and thicknesses, ensuring that the steel plate always maintains a flat state during cutting; the pre-cutting roller bed and the post-cutting roller bed are respectively connected with the front and rear roller beds of the disc cutting, allowing the steel plate to smoothly enter and leave the disc cutting, avoiding cutting quality problems caused by shaking or jumping of the steel plate. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 is the overall structure schematic view provided by the embodiment of the utility model;
[0013] Fig. 2 is the middle section supporting plate installation schematic view provided by the embodiment of the utility model;
[0014] Fig. 3 is the supporting wheel installation schematic view provided by the embodiment of the utility model.
[0015] In the figure: 1, stand column frame; 2, middle section supporting plate; 3, supporting wheel; 4, pre-cutting roller bed; 5, post-cutting roller bed; 6, stand column; 7, roller bed base. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and not to limit the utility model.
[0017] It should be noted that the terms "upper", "lower", "left", "right", "top", "bottom", etc. indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0018] As shown in Figs. 1 to 3 The utility model provides a disc shears intermediate joist, the disc shears intermediate joist is located at the center of disc shears frame, the disc sheares intermediate joist includes upright post frame 1 and the middle section supporting plate 2 set on the upper end surface of upright post frame 1, the upright post frame 1 is installed on the moving beam below the disc shears, the middle section supporting plate 2 is uniformly provided with a plurality of supporting wheels 3 on the upper end surface along the advancing direction of steel plate, the front and rear ends of the middle section supporting plate 2 are provided with the shearing front roller way supporting plate 4 and the shearing rear roller way supporting plate 5 respectively, the shearing front roller way supporting plate 4 and the shearing rear roller way supporting plate 5 are respectively connected with the roller way at the front and rear ends of the disc shears. Specifically, the distance between the butt joint end of the shearing front roller way supporting plate 4 and the front end roller way of the disc shears is less than or equal to 80mm; the distance between the butt joint end of the shearing rear roller way supporting plate 5 and the rear end roller way of the disc shears is less than or equal to 80mm.
[0019] Further, the shearing front roller way supporting plate 4 and the shearing rear roller way supporting plate 5 are both inclinedly arranged, and the included angle between the shearing front roller way supporting plate 4 and the shearing rear roller way supporting plate 5 and the middle section supporting plate 2 is an obtuse angle. The inclinedly arranged shearing front roller way supporting plate 4 and shearing rear roller way supporting plate 5 can better guide the steel plate to enter and leave the disc shears stably. This design helps to reduce the shaking and deviation of the steel plate during shearing, ensures that the steel plate can be sheared along the predetermined path, and thus improves the shearing precision and stability. Specifically, the butt joint end of the shearing front roller way supporting plate 4 is 80mm lower than the elevation of the front roller way of the disc shears. The shearing front roller way supporting plate 4 provides a gradually rising transmission path for the steel plate. This design reduces the impact of the head of the steel plate on the disc shears intermediate joist, making it more stable to enter the shearing area. The butt joint end of the shearing rear roller way supporting plate 5 is 50mm lower than the elevation of the rear roller way of the disc shears. The design of the shearing rear roller way supporting plate 5 provides a gentle descending channel for the steel plate, so that the steel plate can enter the shearing rear roller way stably after leaving the disc shears. This design helps to reduce the shaking or jolting of the steel plate after entering the shearing rear roller way, improving the shearing quality.
[0020] Further, the pre-cutting roller table support plate 4 and the post-cutting roller table support plate 5 are respectively welded with the middle section support plate 2, and the lower end surface of the post-cutting roller table support plate 5 is supported on the roller base 7 through the stand column 6. The connection between the pre-cutting roller table support plate 4, the post-cutting roller table support plate 5 and the middle section support plate 2 is firm and reliable. The design makes the whole support beam structure more stable when bearing the weight of the steel plate and the shearing force, and is not easy to deform or loosen.
[0021] When the intermediate support beam of the disc shear is installed, the intermediate support beam of the disc shear is hoisted to the middle of the disc shear frame, placed on the moving beam below the disc shear and aligned with the bolt eye. When the shearing width of the disc shear is adjusted, the disc shear frame and the moving beam below the disc shear are driven through the lead screw, and the moving distance of the moving beam is just half of the moving distance of the frame. The intermediate support beam of the disc shear is ensured to be located in the middle position of the disc shear frame.
[0022] When the steel plate is sheared, the edge of the steel plate is sheared by the disc shear blade, and the steel plate is in a stressed state. The pressure of the steel plate on the middle section support plate 2 will be higher than the gravity of the steel plate due to the shearing deformation. The carrier wheels 3 arranged on the middle section support plate 2 effectively support the steel plate and make the movement of the steel plate more smooth. After the steel plate is sheared, it is moved to the post-cutting roller table through the middle section support plate 2, and the head of the steel plate is borrowed to the post-cutting roller table support plate 5. The elevation of the post-cutting roller table support plate 5 is close to the elevation of the post roller, so the steel plate can smoothly enter the roller and solve the problem of the head being stuck in the gap between the middle section support plate 2 and the roller.
[0023] Thanks to the above technical scheme, the steel plate can maintain a flat and stable state during shearing operation, and a comprehensive and balanced support system is provided for the steel plate, thereby effectively avoiding the deformation or warping of the steel plate during shearing.
[0024] A plurality of carrier wheels 3 are evenly arranged on the middle section support plate 2 along the advancing direction of the steel plate, which can flexibly adapt to steel plates of different widths and thicknesses, and ensure that the steel plate always maintains a flat state during shearing; the pre-cutting roller table support plate 4 and the post-cutting roller table support plate 5 are respectively connected with the rollers at the front and rear ends of the disc shear, so that the steel plate can smoothly enter and leave the disc shear, avoiding the shearing quality problems caused by the shaking or jumping of the steel plate.
[0025] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A disc shear intermediate beam, characterized in that, The intermediate beam of the disc shear is located at the center of the frame of the disc shear, and comprises a column frame and a middle segment support plate arranged on the upper end surface of the column frame, the column frame is installed on the moving beam below the disc shear, and a plurality of supporting wheels are uniformly arranged on the middle segment support plate in the advancing direction of the steel plate; a front shear roller way support plate and a rear shear roller way support plate are arranged at the front and rear ends of the middle segment support plate respectively, and the front shear roller way support plate and the rear shear roller way support plate are respectively connected with the front and rear roller ways of the disc shear.
2. The shear intermediate beam according to claim 1, characterized in that The front shear roller way support plate and the rear shear roller way support plate are both arranged in an inclined manner, and the included angles between the front shear roller way support plate and the rear shear roller way support plate and the middle segment support plate are obtuse.
3. A shear intermediate beam according to claim 1 or 2, characterized in that The front shear roller way support plate and the rear shear roller way support plate are respectively welded with the middle segment support plate, and the lower end surface of the rear shear roller way support plate is supported on the roller way base through a column.
4. The shear intermediate beam defined in claim 1 wherein, The butt joint end of the front shear roller way support plate is lower than the front roller way of the disc shear by 80 mm.
5. The shear intermediate beam defined in claim 1 wherein, The butt joint end of the rear shear roller way support plate is lower than the rear roller way of the disc shear by 50 mm.
6. The shear intermediate beam defined in claim 1 wherein, The distance between the butt joint end of the front shear roller way support plate and the front roller way of the disc shear is less than or equal to 80 mm; and the distance between the butt joint end of the rear shear roller way support plate and the rear roller way of the disc shear is less than or equal to 80 mm.