Union joint gasket pressing equipment

Abstract

The utility model relates to the technical field of union processing, in particular to union connector gasket pressing equipment which comprises a bearing table, a supporting frame, a pressure mechanism, a gasket feeding mechanism, a connector feeding mechanism and a discharging mechanism, the supporting frame is fixedly installed on the bearing table, the pressure mechanism is arranged on the supporting frame and used for pressing a gasket and a union connector, and the gasket feeding mechanism is used for feeding the gasket and the union connector. The gasket feeding mechanism and the connector feeding mechanism are located on the two sides of the supporting frame correspondingly, a gasket suction cup is driven by a first gasket air cylinder and a second gasket air cylinder to feed gaskets, and a movable clamping plate is driven by a first connector air cylinder, a second connector air cylinder and a third connector air cylinder to feed union connectors. After feeding is finished, the union joint and the gasket are pressed together through the gas-liquid pressure cylinder, then the machined union joint is pushed into the discharging sliding way through the material pushing plate, manual participation is not needed in the whole process, accidental mechanical injuries to operators can be avoided, and meanwhile the production efficiency can be improved through mechanical feeding and discharging.

Description

TECHNICAL FIELD

[0001] The utility model relates to by any processing technical field especially relates to a by any joint compression gasket equipment. BACKGROUND

[0002] By any, also known as live joint, is a kind of pipe connecting piece that can be conveniently installed and disassembled, is made of malleable cast iron, copper ring is designed as three-dimensional polygon, copper gasket is inlaid in the middle, outside is connected with both ends joint by lock nut, inner layer is engraved with three-dimensional thread, both ends joint is connected with corresponding pipe thread, when one end joint inlaid copper gasket, copper gasket and joint need to be connected together using press.

[0003] The existing by any joint compression gasket equipment needs to place gasket and by any joint on compression base by artificial, then compression is carried out by press, after processing, it is taken down by worker, then gasket and by any joint are placed again, the above-mentioned processing process not only is low in working efficiency, but also is easy to cause mechanical injury to worker, so an automatic feeding and discharging compression equipment needs to be proposed. UTILITY MODEL CONTENT

[0004] In view of the problems in the prior art, the utility model provides a by any joint compression gasket equipment, which is simple in structure and can automatically feed and discharge.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A by any joint compression gasket equipment, including bearing table, support frame, pressure mechanism, gasket feeding mechanism, joint feeding mechanism and discharging mechanism, the support frame is fixedly installed on the bearing table, the support frame is equipped with pressure mechanism, is used for the compression of gasket and by any joint, the gasket feeding mechanism and joint feeding mechanism are located at the both sides of support frame respectively, the gasket feeding mechanism includes first gasket cylinder, second gasket cylinder, suction disc connecting piece, gasket suction disc and gasket feeding rack, the first gasket cylinder is assembled on the bearing table through support and drives second gasket cylinder to move horizontally, the output end of second gasket cylinder is connected with suction disc connecting piece and drives suction disc connecting piece to move up and down, the suction disc connecting piece is assembled with gasket suction disc on one end, one end of gasket suction disc is connected with vacuum generator, and the other end sucks gasket from gasket feeding rack, one end of suction disc connecting piece close to pressure mechanism is also equipped with pusher plate, and by any joint that has been compressed is pushed into discharging mechanism by pusher plate.

[0007] The gasket feeding frame of the joint pressing gasket device comprises a rotating table, a gasket library, a gasket plate, a gasket feeding cylinder and a rotating assembly, the rotating assembly drives the rotating table to rotate, a plurality of gasket libraries are arranged around the rotating table, the bottom end of the gasket library is provided with a base, a plurality of blocking rods are arranged around the base, the base is further provided with a gasket plate, the gasket plate is provided with a pressure sensor, the gasket feeding cylinder is assembled at the lower end of the top plate of the bearing table, and the top plate of the bearing table and the base of the gasket library are both provided with avoiding holes for the output end of the gasket feeding cylinder to pass through.

[0008] The rotating assembly of the joint pressing gasket device comprises a rotating motor, a first gear and a second gear, the rotating motor is assembled at the lower end of the top plate of the bearing table, the output end of the rotating motor passes through the top plate of the bearing table and is connected with the first gear, the first gear is engaged with the second gear, the second gear is fixedly connected with the rotating table, the rotating motor drives the first gear and the second gear to rotate, and then drives the rotating table and the gasket library thereon to rotate.

[0009] The joint feeding mechanism of the joint pressing gasket device comprises a first joint cylinder, a second joint cylinder, a third joint cylinder and a movable clamping plate, the first joint cylinder is assembled on the bearing table through a support and drives the second joint cylinder to move horizontally, the output end of the second joint cylinder is connected with the third joint cylinder through a connecting plate and drives the third joint cylinder to move up and down, the third joint cylinder is a bidirectional cylinder, and the output ends of the third joint cylinder are connected with the movable clamping plate respectively, and the movable clamping plate is clamped to the joint by the third joint cylinder.

[0010] The feeding mechanism of the joint pressing gasket device further comprises a conveying belt and a conveying motor, the conveying motor drives the conveying belt to rotate, conveying belt side plates are arranged on both sides of the conveying belt, and a conveying belt baffle is arranged at the discharge end.

[0011] The pressure mechanism of the joint pressing gasket device comprises a gas-liquid pressure cylinder, a pressing base and a positioning piece, the gas-liquid pressure cylinder is located at the top end of the support frame, the output end of the gas-liquid pressure cylinder penetrates through the support frame, the pressing base is located at the lower part of the support frame and corresponds to the output end of the gas-liquid pressure cylinder, and the positioning piece is located at the top end of the pressing base and comprises two parts, the bottom part is a cylinder, and the top part is a positioning protrusion, the longitudinal section of the positioning protrusion is a trapezoid, and the diameter of the bottom part matches the inner diameter of the gasket.

[0012] The discharging mechanism of the joint pressing gasket device comprises a discharging chute and a collecting box, the discharging chute is located on one side of the support frame and penetrates through the bearing table at one end, the top plate of the bearing table is provided with an avoiding hole corresponding to the discharging chute, and the collecting box is arranged at the lower end of the bearing table.

[0013] The technical scheme has the following beneficial effects:

[0014] The utility model discloses a first gasket air cylinder and second gasket air cylinder drive gasket suction cup to carry out gasket feeding, and through first joint air cylinder, second joint air cylinder and third joint air cylinder drive movable clamping plate to carry out by any joint feeding, and by gas-liquid pressure cylinder, by any joint and gasket are pressed together, then through the push material board, the processing is finished by any joint and is pushed into the unloading slide, and a plurality of gasket libraries are arranged, and drive through rotary motor and rotary table, meet the uninterrupted feeding of gasket, then through the conveyer belt and conveying motor guarantee the continuous feeding of by any joint, realize the continuity of production.

[0015] The utility model discloses simple structure passes through mechanical feeding and discharging, can avoid the accidental mechanical injury to the operator in the taking and placing material process, improves the working efficiency of pressing process simultaneously. BRIEF DESCRIPTION OF DRAWINGS

[0016] The utility model will be further explained in detail in combination with the drawings and specific embodiment.

[0017] Figure 1 It is the structure schematic drawing of the utility model (not draw according to the proportion);

[0018] Figure 2 It is the structure schematic drawing of pressure mechanism and unloading mechanism of the utility model (not draw according to the proportion);

[0019] Figure 3 It is Figure 2 It is the partial close-up view of middle A department (not draw according to the proportion);

[0020] Figure 4 It is the structure schematic drawing of gasket feeding mechanism of the utility model (not draw according to the proportion);

[0021] Figure 5 It is the structure schematic drawing of gasket feeding frame of the utility model (not draw according to the proportion);

[0022] Figure 6 It is the structure schematic drawing of joint feeding mechanism of the utility model (not draw according to the proportion).

[0023] In the figure: 1, bearing table; 2, support frame; 3, pressure mechanism; 31, gas-liquid booster cylinder; 32, pressing base; 33, positioning piece; 331, positioning protrusion; 4, gasket feeding mechanism; 41, first gasket cylinder; 42, second gasket cylinder; 43, suction cup connecting piece; 44, gasket suction cup; 45, pushing plate; 46, gasket feeding rack; 461, rotating table; 462, gasket library; 463, gasket; 464, gasket feeding cylinder; 465, rotating motor; 466, first gear; 467, second gear; 5, joint feeding mechanism; 51, first joint cylinder; 52, second joint cylinder; 53, third joint cylinder; 54, movable clamping plate; 55, conveying belt; 56, conveying motor; 6, discharging mechanism; 61, discharging chute; 62, collection box; 7, gasket; 8, joint. DETAILED DESCRIPTION

[0024] As Figures 1-6 shown, the utility model includes bearing table 1, support frame 2, pressure mechanism 3, gasket feeding mechanism 4, joint feeding mechanism 5 and discharging mechanism 6, bearing table 1 is fixedly installed support frame 2 on, support frame 2 is equipped with pressure mechanism 3 on, is used for carrying out pressing to gasket and joint, gasket feeding mechanism 4 and joint feeding mechanism 5 are located respectively both sides of support frame 2, gasket feeding mechanism 4 includes first gasket cylinder 41, second gasket cylinder 42, suction cup connecting piece 43, gasket suction cup 44 and gasket feeding rack 46, first gasket cylinder 41 is rodless cylinder, is assembled on bearing table 1 through support and drives second gasket cylinder 42 horizontal movement, the output end of second gasket cylinder 42 is connected suction cup connecting piece 43 and drives wash suction cup connecting piece 43 up and down movement, suction cup connecting piece 43 is assembled with gasket suction cup 44 on one end, gasket suction cup 44 one end is connected vacuum generator, and the other end takes gasket 7 from gasket feeding rack 46, suction cup connecting piece 43 one end close to pressure mechanism 3 still is equipped with pushing plate 45, through first gasket cylinder 41 drive second gasket cylinder 42 and suction cup connecting piece 43 horizontal movement, pushing plate 45 first contact already pressed joint 8 of completing, under the drive of first gasket cylinder 41, pushes into discharging mechanism 6, then first gasket cylinder 41 drive suction cup connecting piece 43 continues to move, until gasket suction cup 44 places gasket 7 on pressure mechanism 3.

[0025] As Figures 4-5As shown in the figure, the gasket feeding rack 46 comprises a rotating table 461, a gasket library 462, a gasket plate 463, a gasket feeding cylinder 464 and a rotating assembly, the rotating assembly drives the rotating table 461 to rotate, the rotating table 461 is provided with a plurality of gasket libraries 462 around, the bottom end of the gasket library 462 is provided with a cylindrical base, the base is uniformly provided with a blocking rod around, the base is further provided with a gasket plate 463, the gasket plate 463 is provided with a pressure sensor, the gasket 7 is placed on the gasket plate 463 and located in the middle of the plurality of blocking rods, the gasket feeding cylinder 464 is assembled at the lower end of the top plate of the bearing table 1, the top plate of the bearing table 1 and the base of the gasket library 462 are provided with avoiding holes for the output end of the gasket feeding cylinder 464 to pass through, the gasket feeding cylinder 464 drives the gasket plate 463 to rise, thereby driving the gasket 7 to rise, for the gasket suction cup 44 to suck.

[0026] The rotating assembly comprises a rotating motor 465, a first gear 466 and a second gear 467, the rotating motor 465 is assembled at the lower end of the top plate of the bearing table 1, the output end thereof is connected with the first gear 466 after passing through the top plate of the bearing table 1, the first gear 466 is engaged with the second gear 467, the second gear 467 is fixedly connected with the rotating table 461, the rotating motor 465 drives the first gear 466 and the second gear 467 to rotate, thereby driving the rotating table 461 and the gasket library 462 thereon to rotate.

[0027] As shown in the figure, Figure 6 The joint feeding mechanism 5 comprises a first joint cylinder 51, a second joint cylinder 52, a third joint cylinder 53 and a movable clamp plate 54, the first joint cylinder 51 is a rodless cylinder, which is assembled on the bearing table 1 through a support and drives the second joint cylinder 52 to move horizontally, the output end of the second joint cylinder 52 is connected with the third joint cylinder 53 through a connecting plate and drives the third joint cylinder 53 to move up and down, the third joint cylinder 53 is a bidirectional cylinder, the output end thereof is connected with the movable clamp plate 54 respectively, and the movable clamp plate 54 is clamped by the third joint cylinder 53.

[0028] The joint feeding mechanism 5 further comprises a conveying belt 55 and a conveying motor 56, the conveying motor 56 drives the conveying belt 55 to rotate through a belt, the conveying belt 55 is used for conveying the joint 8, conveying belt side plates are arranged on both sides of the conveying belt 55, and a conveying belt baffle is arranged at the discharge end of the conveying belt 55, the joint 8 is conveyed to the discharge end of the conveying belt 55 through the conveying belt 55, and the movable clamp plate 54 is clamped by the third joint cylinder 53, then the joint 8 is moved to the pressure mechanism 3 by the first joint cylinder 51 and the second joint cylinder 52.

[0029] As shown in the figure, Figure 2As shown, the pressure mechanism 3 includes a gas-liquid booster cylinder 31 and a pressing base 32. The gas-liquid booster cylinder 31 is located at the top of the support frame 2, and its output end passes through the support frame 2. The pressing base 32 is located at the bottom of the support frame 2 and corresponds to the output end of the gas-liquid booster cylinder 31. The gas-liquid booster cylinder 31 presses the connector 8 and the washer 7 located on the pressing base 32.

[0030] like Figure 3 As shown, the pressing base 32 of this utility model is provided with a positioning member 33 at its top. The positioning member 33 is divided into upper and lower parts. The bottom is a cylinder and the top is a positioning protrusion 331 with a trapezoidal longitudinal section. The diameter of the bottom of the positioning protrusion 331 is the same as the inner diameter of the washer 7. By placing the washer 7 on the cylinder at the bottom of the positioning member 33 and engaging it on the outside of the positioning protrusion 331, the washer 7 is positioned and the stability of the washer 7 during the pressing process can be guaranteed. In this utility model, the washer 7 is a copper washer. After being pressed down by the gas-liquid booster cylinder 31, the inner side of the washer 7 will deform with the inclined surface of the positioning protrusion 331, and the outer side will be embedded in the interior of the connector 8.

[0031] like Figure 2 As shown, the feeding mechanism 6 includes a feeding slide 61 and a collection box 62. The feeding slide 61 is located on one side of the support frame 2, and one end of it passes through the support platform 1. The top plate of the support platform 1 is provided with a corresponding clearance hole, and the lower end of it is provided with a collection box 62. The finished products are dropped into the collection box 62 through the feeding slide 61 by any connector 8.

[0032] Work process:

[0033] 1. The gasket feeding cylinder 464 drives the pad plate 463 and the gasket 7 on it to move upward. Then the gasket suction cup 44 picks up the gasket 7. The first gasket cylinder 41 and the second gasket cylinder 42 drive the suction cup connector 43 to move above the pressing base 32 of the pressure mechanism. The push plate 45 first contacts the already pressed joint 8. Under the drive of the first gasket cylinder 41, the joint is pushed into the unloading slide 61. Then the suction cup connector 43 continues to move until the gasket suction cup 44 moves above the pressing base 32 and places the gasket 7 on the positioning member 33.

[0034] 2. If the pressure sensor on the pad 463 determines that there is no washer 7 in the washer magazine 462, the rotary motor 465 drives the rotary table 461 to rotate, moving the next washer magazine 462 above the washer feeding cylinder 464.

[0035] 3. The conveying motor 56 drives the conveying belt 55 to convey the joint 8 to the end of the conveying belt baffle, the third joint cylinder 53 drives the movable clamp plate 54 to clamp the joint 8, and then the first joint cylinder 51 and the second joint cylinder 52 drive the joint 8 to move above the pressing base 32, and the movable clamp plate 54 is released.

[0036] 4. The output end of the gas-liquid supercharged cylinder 31 downwardly presses the joint 8 and the gasket 7 located on the pressing base 32, and then the suction cup connector 43 pushes the joint 8 into the discharging chute 61 and drops into the collecting box 62.

[0037] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the protection scope of the technical solutions of the embodiments of the present application.

Claims

1. A press-on grommet apparatus by a robotic arm, characterized by: The utility model provides a kind of ring gasket presser, including bearing platform (1), support frame (2), pressure mechanism (3), washer feeding mechanism (4), joint feeding mechanism (5) and unloading mechanism (6), support frame (2) is fixedly installed on the bearing platform (1), pressure mechanism (3) is equipped on the support frame (2), for washer (7) and by joint (8) are pressed, washer feeding mechanism (4) and joint feeding mechanism (5) are located at the both sides of support frame (2) respectively, washer feeding mechanism (4) includes first washer cylinder (41), second washer cylinder (42), sucking disc connecting piece (43), washer sucking disc (44) and washer feeding rack (46), first washer cylinder (41) is assembled on bearing platform (1) by support, and second washer cylinder (42) is moved horizontally, the output end of second washer cylinder (42) is connected sucking disc connecting piece (43) and drives sucking disc connecting piece (43) to move up and down, sucking disc connecting piece (43) is assembled with washer sucking disc (44) on, one end of washer sucking disc (44) is connected vacuum generator, and the other end is sucked washer (7) from washer feeding rack, the end of sucking disc connecting piece (43) close to pressure mechanism (3) is equipped with pusher plate (45) still, by pusher plate (45), by joint (8) is pushed into unloading mechanism (6) by already being pressed and being completed.

2. The press-on grommet apparatus of claim 1, wherein: The washer feeding rack (46) includes rotating table (461), washer library (462), pad (463), washer feeding cylinder (464) and rotating assembly, the rotating assembly drives rotating table (461) to rotate, rotating table (461) is equipped with a plurality of washer libraries (462) around, the bottom of washer library (462) is equipped with base, and a plurality of blocking rods are equipped around the base, base is also equipped with pad (463) on, pad (463) is equipped with pressure sensor, washer feeding cylinder (464) is assembled in the lower end of the top plate of bearing platform (1), and the top plate of bearing platform (1) and the base of washer library (462) are all provided with avoiding hole, and the output end of washer feeding cylinder (464) passes through.

3. The press-on grommet apparatus of claim 2, wherein: The rotating assembly includes rotating motor (465), first gear (466) and second gear (467), rotating motor (465) is assembled in the lower end of the top plate of bearing platform (1), and the output end thereof is connected first gear (466) after passing through the top plate of bearing platform (1), first gear (466) and second gear (467) are engaged with each other, second gear (467) is fixedly connected with rotating table (461), rotating motor (465) drives first gear (466) and second gear (467) to rotate, and then rotating table (461) and the washer library (462) thereon are driven to rotate.

4. The press collar apparatus of claim 1 or 3, wherein: The joint feeding mechanism (5) comprises a first joint cylinder (51), a second joint cylinder (52), a third joint cylinder (53) and a movable clamp plate (54), the first joint cylinder (51) is assembled on the bearing table (1) through a support and drives the second joint cylinder (52) to move horizontally, the output end of the second joint cylinder (52) is connected with the third joint cylinder (53) through a connecting plate and drives the third joint cylinder (53) to move up and down, the third joint cylinder (53) is a bidirectional cylinder, the output end of which is connected with the movable clamp plate (54) respectively, and the movable clamp plate (54) is clamped by the third joint cylinder (53) to hold the joint (8).

5. The press-on grommet apparatus of claim 4, wherein: The joint feeding mechanism (5) further comprises a conveying belt (55) and a conveying motor (56), the conveying motor (56) drives the conveying belt (55) to rotate, conveying belt side plates are arranged on both sides of the conveying belt (55), and a conveying belt baffle is arranged at the discharge end.

6. The press-on grommet apparatus of claim 5, wherein: The pressure mechanism (3) comprises a gas-liquid pressure cylinder (31), a pressing base (32) and a positioning piece (33), the gas-liquid pressure cylinder (31) is located at the top end of the support frame (2), the output end of the gas-liquid pressure cylinder (31) penetrates the support frame (2), the pressing base (32) is located at the lower part of the support frame (2) and corresponds to the output end of the gas-liquid pressure cylinder (31), and the positioning piece (33) is located at the top end of the pressing base (32) and comprises two parts, the bottom part is a cylinder, and the top part is a positioning protrusion (331), the longitudinal section of the positioning protrusion (331) is a trapezoid, and the bottom diameter of the positioning protrusion (331) matches the inner diameter of the gasket (7).

7. The press-on grommet apparatus of claim 6, wherein: The blanking mechanism (6) comprises a blanking chute (61) and a collecting box (62), the blanking chute (61) is located on one side of the support frame (2) and penetrates the bearing table (1) at one end, the top plate of the bearing table (1) is provided with a corresponding avoiding hole, and the lower end of the bearing table (1) is provided with the collecting box (62).

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