Thermal cracking carbon black granulating device for waste rubber recovery

By using a servo motor to drive the granulation shaft and stirring shaft to rotate synchronously, combined with the design of rotating blades and stirring blades, the problem of uneven mixing of pyrolysis carbon black powder and water source is solved, achieving efficient granulation and reducing equipment costs.

CN223530372UActive Publication Date: 2025-11-11ZHENGZHOU JIUYUAN CHEM CO LTD
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Patent Information

Application Number
CN202423043178.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-11
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing pyrolysis carbon black granulation equipment for waste rubber recycling has difficulty in achieving sufficient and uniform mixing of pyrolysis carbon black powder and water during the mixing process, resulting in poor granulation effect and increased equipment production cost.

Method used

The granulation shaft and stirring shaft are driven by servo motors and synchronously rotated through bevel gear meshing. Combined with the design of rotating blades and stirring blades, the pyrolysis carbon black powder is uniformly mixed with water. The granular material is classified and processed through the cooperation of eccentric wheel and vibration spring.

Benefits of technology

Without adding an extra stirring motor, the thermal cracking carbon black powder and water source were fully and uniformly mixed, which improved the granulation effect and reduced the equipment manufacturing cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thermal cracking carbon black granulation device for waste rubber recovery, which comprises a granulation cylinder and a feeding box, a granulation shaft is mounted in the center of the inner cavity of the granulation cylinder, rotating blades are uniformly and fixedly mounted on the granulation shaft, a stirring shaft is mounted in the center of the inner cavity of the feeding box, a plurality of stirring blades are uniformly and fixedly mounted on the stirring shaft, and a plurality of stirring blades are uniformly and fixedly mounted on the stirring shaft. A motor base is fixedly installed on one side of the granulation cylinder, a servo motor is installed on the motor base, the output end of the servo motor is connected with a coupler, the other end of the coupler is connected with a granulation shaft, a first bevel gear is fixedly installed at one end of the granulation shaft, and a second bevel gear is fixedly installed at the bottom end of the stirring shaft. And the second bevel gear is meshed with the first bevel gear. The device has the beneficial effects that the device is provided with the granulation cylinder and the feeding box, so that thermal cracking carbon black powder and a water source can be fully and uniformly mixed on the premise of not adding an additional stirring motor, the granulation effect is favorably improved, and the practicability is higher.
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Description

Technical Field

[0001] This utility model relates to the field of waste rubber recycling technology, specifically to a pyrolysis carbon black granulation device for waste rubber recycling. Background Technology

[0002] Waste rubber is a waste resource with recyclable value. Recycling waste rubber not only improves resource utilization efficiency but also reduces its environmental pollution. Waste rubber is often decomposed into powdered rubber pyrolysis carbon black during recycling. However, since rubber pyrolysis carbon black is lightweight, it is not conducive to transportation and subsequent processing. To reduce transportation costs and protect the environment, it is important to process the powdered carbon black into granules for its subsequent use. Therefore, a pyrolysis carbon black granulation device for waste rubber recycling is needed.

[0003] The prior art discloses a waste rubber pyrolysis carbon black granulation device with publication number CN202221820883.7. In the above-mentioned utility model, the pyrolysis carbon black powder is introduced into the inner cavity of the granulator cylinder through the feeding box, and then an appropriate amount of water is added for mixing. Finally, the granulation operation is achieved by rotating the electric rotary blade through the drive motor and coupling. However, the feeding box is difficult to fully and evenly mix the pyrolysis carbon black powder and water, thus affecting the quality of subsequent granulation processing. Adding a stirring motor to pre-stir the raw materials will significantly increase the production cost of the equipment, making its practicality relatively limited. In view of the shortcomings of this utility model, those skilled in the art have proposed a waste rubber recycling pyrolysis carbon black granulation device. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a granulation device for pyrolysis carbon black used in waste rubber recycling. This device can achieve thorough and uniform mixing of pyrolysis carbon black powder and water without the need for an additional stirring motor, which improves the granulation effect and enhances practicality, thereby solving the problems mentioned in the background technology.

[0006] (II) Technical Solution

[0007] To achieve the advantages of fully and uniformly mixing pyrolysis carbon black powder with water without adding an extra stirring motor, thus improving granulation effect and enhancing practicality, the specific technical solution adopted by this utility model is as follows: A pyrolysis carbon black granulation device for waste rubber recycling includes a granulation cylinder and a feeding box. A granulation shaft is installed in the center of the inner cavity of the granulation cylinder, and rotating blades are uniformly fixedly installed on the granulation shaft. A stirring shaft is installed in the center of the inner cavity of the feeding box, and several stirring blades are uniformly fixedly installed on the stirring shaft. A motor base is fixedly installed on one side of the granulation cylinder, and a servo motor is installed on the motor base. A coupling is connected to the output end of the servo motor. The other end of the coupling is connected to the granulation shaft. A first bevel gear is fixedly installed at one end of the granulation shaft, and a second bevel gear is fixedly installed at the bottom end of the stirring shaft, and the second bevel gear meshes with the first bevel gear. A feeding pipe is installed between the bottom of the inner cavity of the feeding box and the inner cavity of the granulation cylinder, and a feeding valve is installed on the feeding pipe.

[0008] Furthermore, a storage box is fixedly installed at one end of the granulation cylinder, and a fixing block is fixedly installed on the inner wall of the storage box. A telescopic rod is installed on the fixing block. A vibration mounting frame is connected to the movable end of the telescopic rod, and a vibration spring is sleeved on the outside of the telescopic rod. A sieve frame is placed inside the vibration mounting frame. A discharge box is placed on the bottom surface of the inner cavity of the storage box directly below the sieve frame. An extrusion disc is fixedly installed at one end of the granulation cylinder located in the inner cavity of the storage box. Pelletizers are symmetrically fixedly installed on the granulation shaft. An eccentric wheel is fixedly installed at one end of the granulation shaft located in the inner cavity of the storage box.

[0009] Furthermore, a feed hopper is connected to one side of the top surface of the feed box, and a liquid inlet pipe is connected to the other side of the top surface of the feed box.

[0010] Furthermore, a control panel is fixedly installed on the side wall of the feed box, and the control panel is electrically connected to the servo motor and the feed valve.

[0011] Furthermore, a discharge port is provided on one side wall of the storage box.

[0012] Furthermore, the central axes of the granulation cylinder, granulation shaft, and extrusion disc are on the same straight line.

[0013] Furthermore, the cross-sectional shape of the vibration mounting frame is a U-shape.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a pyrolysis carbon black granulation device for waste rubber recycling, which has the following beneficial effects:

[0016] (1) This utility model is equipped with a granulation cylinder and a feeding box. A granulation shaft is installed in the center of the inner cavity of the granulation cylinder, and rotating blades are evenly fixedly installed on the granulation shaft. A stirring shaft is installed in the center of the inner cavity of the feeding box, and several stirring blades are evenly fixedly installed on the stirring shaft. A motor base is fixedly installed on one side of the granulation cylinder, and a servo motor is installed on the motor base. A coupling is connected to the output end of the servo motor. The other end of the coupling is connected to the granulation shaft. A first bevel gear is fixedly installed on one end of the granulation shaft, and a second bevel gear is fixedly installed on the bottom end of the stirring shaft. The second bevel gear meshes with the first bevel gear. In use, the rubber pyrolysis carbon black powder is fed through the feeding hopper. The material is introduced into the inner cavity of the feeding box, and then an appropriate amount of water is introduced into the feeding box through the liquid inlet pipe. Then, the servo motor is started through the control panel to drive the granulation shaft to rotate, which in turn drives the stirring shaft to rotate. The stirring shaft drives the stirring blades to rotate, which can achieve a thorough and uniform mixing of pyrolysis carbon black powder and water, which is beneficial to improving the subsequent granulation effect. The well mixed pyrolysis carbon black material is introduced into the inner cavity of the granulation cylinder through the feeding pipe. The rotating blades squeeze and push the material, and finally the material is extruded through the extrusion disc for granulation. This utility model can achieve a thorough and uniform mixing of pyrolysis carbon black powder and water without adding an additional stirring motor, which is beneficial to improving the granulation effect and has greater practicality.

[0017] (2) This utility model is equipped with a storage box, a vibrating mounting frame, a sieve frame, and a discharge box. The storage box is fixedly installed at one end of the granulation cylinder, and a fixing block is fixedly installed on the inner wall of the storage box. A telescopic rod is installed on the fixing block. The movable end of the telescopic rod is connected to the vibrating mounting frame, and a vibration spring is sleeved on the outside of the telescopic rod. In use, the sieve frame can be placed on the vibrating mounting frame, and the discharge box can be placed directly below the sieve frame. As described above, the extruded material is granulated through the extrusion disc. Pelletizers are symmetrically fixedly installed on the granulation shaft to perform pelletizing operations on the extruded material. The resulting granular material falls into the inner cavity of the screening frame. On the other hand, an eccentric wheel is fixedly installed at one end of the granulation shaft inside the storage box. When the eccentric wheel rotates, it continuously strikes the vibrating mounting frame, thereby cooperating with the vibration spring to drive the screening frame to vibrate. The screened material falls into the inner cavity of the discharge box and can be taken out through the discharge port. This process separates larger and smaller granules, avoiding the impact of larger rubber particles on the performance during subsequent use. No additional vibration motor is required in this process, which helps reduce the manufacturing cost of the equipment and makes it more practical. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of a pyrolysis carbon black granulation device for waste rubber recycling according to an embodiment of the present utility model;

[0020] Figure 2 This is a front view of a pyrolysis carbon black granulation device for waste rubber recycling according to an embodiment of the present utility model;

[0021] Figure 3 According to the embodiments of this utility model Figure 1 Enlarged view of point A;

[0022] Figure 4 According to the embodiments of this utility model Figure 1 Enlarged view of point B;

[0023] Figure 5 According to the embodiments of this utility model Figure 1 Enlarged view of point C;

[0024] Figure 6 This is a three-dimensional cross-sectional view of the granulation shaft of a pyrolysis carbon black granulation device for waste rubber recycling according to an embodiment of the present utility model.

[0025] In the picture:

[0026] 1. Granulating cylinder; 2. Motor base; 3. Servo motor; 4. Feed box; 5. Stirring shaft; 6. Feed hopper; 7. Liquid inlet pipe; 8. Stirring blade; 9. Storage box; 10. Eccentric wheel; 11. Screening frame; 12. Discharge box; 13. Fixing block; 14. Rotating blade; 15. Granulating shaft; 16. Feed pipe; 17. Feed valve; 18. Coupling; 19. Discharge port; 20. Vibration mounting frame; 21. Control panel; 22. First bevel gear; 23. Second bevel gear; 24. Extrusion disc; 25. Pelletizer; 26. Telescopic rod; 27. Vibration spring. Detailed Implementation

[0027] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0028] According to an embodiment of the present invention, a pyrolysis carbon black granulation device for waste rubber recycling is provided.

[0029] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-6 As shown, a pyrolysis carbon black granulation device for waste rubber recycling according to an embodiment of the present invention includes a granulation cylinder 1 and a feed box 4. A granulation shaft 15 is installed in the center of the inner cavity of the granulation cylinder 1, and rotating blades 14 are uniformly fixedly installed on the granulation shaft 15. A stirring shaft 5 is installed in the center of the inner cavity of the feed box 4, and several stirring blades 8 are uniformly fixedly installed on the stirring shaft 5. A motor base 2 is fixedly installed on one side of the granulation cylinder 1, and a servo motor 3 is installed on the motor base 2. A coupling 18 is connected to the output end of the servo motor 3. The other end of the 18 is connected to a granulation shaft 15. A first bevel gear 22 is fixedly installed at one end of the granulation shaft 15, and a second bevel gear 23 is fixedly installed at the bottom end of the stirring shaft 5. The second bevel gear 23 meshes with the first bevel gear 22. A feed pipe 16 is installed between the bottom of the inner cavity of the feed box 4 and the inner cavity of the granulation cylinder 1. A feed valve 17 is installed on the feed pipe 16. This allows for the full and uniform mixing of pyrolysis carbon black powder and water without the need for an additional stirring motor, which is beneficial for improving the granulation effect and making it more practical.

[0030] In one embodiment, a storage box 9 is fixedly installed at one end of the granulation cylinder 1, and a fixing block 13 is fixedly installed on the inner wall of the storage box 9. A telescopic rod 26 is installed on the fixing block 13. A vibration mounting frame 20 is connected to the movable end of the telescopic rod 26, and a vibration spring 27 is sleeved on the outside of the telescopic rod 26. A sieve frame 11 is placed inside the vibration mounting frame 20. A discharge box 12 is placed on the bottom surface of the inner cavity of the storage box 9 directly below the sieve frame 11. An extrusion disc 24 is fixedly installed at one end of the granulation cylinder 1 located in the inner cavity of the storage box 9. Pelletizers 25 are symmetrically fixedly installed on the granulation shaft 15. An eccentric wheel 10 is fixedly installed at one end of the granulation shaft 15 located in the inner cavity of the storage box 9. This allows for the classification and processing of larger and smaller granules, preventing larger rubber particles from affecting the performance during subsequent use. Furthermore, no additional vibration motor is required in this process, which helps reduce the manufacturing cost of the equipment and enhances its practicality.

[0031] In one embodiment, a feed hopper 6 is connected to one side of the top surface of the feed box 4, and a liquid inlet pipe 7 is connected to the other side of the top surface of the feed box 4. This serves to introduce the rubber pyrolysis carbon black powder into the inner cavity of the feed box 4 through the feed hopper 6, and then introduce an appropriate amount of water into the feed box 4 through the liquid inlet pipe 7.

[0032] In one embodiment, a control panel 21 is fixedly installed on the side wall of the feed box 4, and the control panel 21 is electrically connected to the servo motor 3 and the feed valve 17. The control circuit of the control panel 21 is existing technology and will not be described in detail here.

[0033] In one embodiment, a discharge port 19 is provided on one side wall of the storage box 9, which facilitates the loading and unloading of the discharge box 12 and the screening frame 11.

[0034] In one embodiment, the central axes of the granulation cylinder 1, the granulation shaft 15, and the extrusion disc 24 are on the same straight line.

[0035] In one embodiment, the cross-sectional shape of the vibration mounting frame 20 is a U-shape.

[0036] Working Principle: This utility model is equipped with a granulation cylinder 1 and a feeding box 4. A granulation shaft 15 is installed in the center of the inner cavity of the granulation cylinder 1, and rotating blades 14 are evenly fixedly installed on the granulation shaft 15. A stirring shaft 5 is installed in the center of the inner cavity of the feeding box 4, and several stirring blades 8 are evenly fixedly installed on the stirring shaft 5. A motor base 2 is fixedly installed on one side of the granulation cylinder 1, and a servo motor 3 is installed on the motor base 2. A coupling 18 is connected to the output end of the servo motor 3, and the other end of the coupling 18 is connected to the granulation shaft 15. A first bevel gear 22 is fixedly installed on one end of the granulation shaft 15, and a second bevel gear 23 is fixedly installed on the bottom end of the stirring shaft 5. The second bevel gear 23 and the first bevel gear 22 are connected to each other. In operation, the pyrolytic carbon black powder is fed into the inner cavity of the feed box 4 through the feed hopper 6, and an appropriate amount of water is introduced into the feed box 4 through the liquid inlet pipe 7. Then, the servo motor 3 is started through the control panel 21 to drive the granulation shaft 15 to rotate, which in turn drives the stirring shaft 5 to rotate. The stirring shaft 5 drives the stirring blades 8 to rotate, which can achieve a thorough and uniform mixing of the pyrolytic carbon black powder and the water, which is beneficial to improving the subsequent granulation effect. The mixed pyrolytic carbon black material is introduced into the inner cavity of the granulation cylinder 1 through the feed pipe 16. The rotating blades 14 squeeze and push the material, and finally the material is extruded through the extrusion disc 24 for granulation. This utility model can achieve granulation of pyrolytic carbon black powder without adding an additional stirring motor. Thorough and uniform mixing of the material and water improves the granulation effect and enhances practicality. This invention includes a storage tank 9, a vibrating mounting frame 20, a sieve frame 11, and a discharge box 12. The storage tank 9 is fixedly mounted at one end of the granulation cylinder 1, and a fixing block 13 is fixedly mounted on the inner wall of the storage tank 9. A telescopic rod 26 is mounted on the fixing block 13. The movable end of the telescopic rod 26 is connected to the vibrating mounting frame 20, and a vibration spring 27 is sleeved on the outer side of the telescopic rod 26. In use, the sieve frame 11 can be placed on the vibrating mounting frame 20, and the discharge box 12 can be placed directly below the sieve frame 11. As described above, the extruded material is granulated through the extrusion disc 24. Symmetrically fixed components are mounted on the granulation shaft 15. A pelletizing blade 25 is provided to pelletize the extruded material. The resulting pellets fall into the inner cavity of the screening frame 11. On the other hand, an eccentric wheel 10 is fixedly installed at one end of the pelletizing shaft 15 located in the inner cavity of the storage box 9. When the eccentric wheel 10 rotates, it continuously strikes the vibrating mounting frame 20, thereby cooperating with the vibration spring 27 to drive the screening frame 11 to vibrate. The screened material falls into the inner cavity of the discharge box 12 and can be taken out through the discharge port 19. This process separates larger and smaller pellets, preventing larger rubber particles from affecting the performance during subsequent use. No additional vibration motor is required, which helps reduce the manufacturing cost of the equipment and makes it more practical.

[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pyrolysis carbon black granulation device for waste rubber recycling, comprising a granulation cylinder (1) and a feed box (4), characterized in that, A granulating shaft (15) is installed in the center of the inner cavity of the granulating cylinder (1), and rotating blades (14) are uniformly fixedly installed on the granulating shaft (15). A stirring shaft (5) is installed in the center of the inner cavity of the feed box (4), and several stirring blades (8) are uniformly fixedly installed on the stirring shaft (5). A motor base (2) is fixedly installed on one side of the granulating cylinder (1), and a servo motor (3) is installed on the motor base (2). A coupling (1) is connected to the output end of the servo motor (3). 8) The other end of the coupling (18) is connected to the granulation shaft (15). A first bevel gear (22) is fixedly installed at one end of the granulation shaft (15). A second bevel gear (23) is fixedly installed at the bottom end of the stirring shaft (5). The second bevel gear (23) meshes with the first bevel gear (22). A feed pipe (16) is installed between the bottom of the inner cavity of the feed box (4) and the inner cavity of the granulation cylinder (1). A feed valve (17) is installed on the feed pipe (16).

2. The pyrolysis carbon black granulation device for waste rubber recycling according to claim 1, characterized in that, A storage box (9) is fixedly installed at one end of the granulation cylinder (1), and a fixing block (13) is fixedly installed on the inner wall of the storage box (9). A telescopic rod (26) is installed on the fixing block (13). A vibration mounting frame (20) is connected to the movable end of the telescopic rod (26), and a vibration spring (27) is sleeved on the outside of the telescopic rod (26). A sieve frame (11) is placed inside the vibration mounting frame (20). A discharge box (12) is placed on the bottom surface of the inner cavity of the storage box (9) directly below the sieve frame (11). An extrusion disc (24) is fixedly installed at one end of the granulation cylinder (1) located in the inner cavity of the storage box (9). Pelletizers (25) are symmetrically fixedly installed on the granulation shaft (15). An eccentric wheel (10) is fixedly installed at one end of the granulation shaft (15) located in the inner cavity of the storage box (9).

3. The pyrolysis carbon black granulation device for waste rubber recycling according to claim 1, characterized in that, The feed box (4) has a feed hopper (6) connected to one side of its top surface, and a liquid inlet pipe (7) connected to the other side of its top surface.

4. The pyrolysis carbon black granulation device for waste rubber recycling according to claim 1, characterized in that, The control panel (21) is fixedly installed on the side wall of the feed box (4), and the control panel (21) is electrically connected to the servo motor (3) and the feed valve (17).

5. The pyrolysis carbon black granulation device for waste rubber recycling according to claim 2, characterized in that, The storage box (9) has a discharge port (19) on one side wall.

6. The pyrolysis carbon black granulation device for waste rubber recycling according to claim 2, characterized in that, The central axes of the granulation cylinder (1), granulation shaft (15), and extrusion disc (24) are on the same straight line.

7. The pyrolysis carbon black granulation device for waste rubber recycling according to claim 2, characterized in that, The cross-sectional shape of the vibration mounting frame (20) is a U-shape.

Citation Information

Patent Citations

  • Waste rubber thermal cracking carbon black granulating device

    CN217614561U