Steel pipe inner spraying equipment based on polyurethane heat preservation process

By designing a combination of a spray plate, a placement seat, an anti-fall component, a spray box, a pusher seat, an outer spray ring, and an inner spray ring, the limitations of existing equipment in meeting the requirements for internal spraying of steel pipes are solved, achieving an all-around spraying effect and adapting to the spraying needs of steel pipes of different specifications.

CN223530658UActive Publication Date: 2025-11-11CANGZHOU RONGCHENG PIPELINE EQUIP MFG CO LTD
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Patent Information

Application Number
CN202422944222.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-11
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing equipment is not convenient for spraying the inside of steel pipes according to insulation requirements, and the spraying process is highly limited.

Method used

A steel pipe internal spraying device was designed, comprising a spraying plate, a placement seat, an anti-fall component, a spraying box, a pushing seat, an outer spraying ring, and an inner spraying ring. Through the cooperation of the spraying component and the pushing seat, all-round spraying of the exterior and interior of the steel pipe can be achieved.

Benefits of technology

It enables all-round spraying of the inside and outside of steel pipes according to the insulation requirements, improving the spraying effect and stability, and adapting to the spraying needs of steel pipes of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spraying equipment, and provides steel pipe interior spraying equipment based on a polyurethane heat preservation process, which comprises a spraying plate, a placing seat, an anti-falling assembly, a spraying box, a pushing seat, a spraying outer ring, a spraying inner ring and a spraying assembly, the placing seat is fixedly connected to the top end of the spraying plate, the top end of the placing seat is fixedly connected with an anti-slip pad, and the anti-falling assembly is fixedly connected with the spraying box. The two anti-falling assemblies are arranged on the two sides of the containing base correspondingly, the spraying box is arranged on one side of the containing base in a sliding mode, the pushing base is arranged between the spraying box and the spraying plate, the spraying outer ring is arranged on one side of the spraying box, the spraying inner ring is located in the spraying outer ring, and the spraying outer ring and the spraying inner ring are each provided with a plurality of spraying openings. And the spraying assembly is arranged between the spraying outer ring and the spraying inner ring, a feeding opening is formed in the top end of the spraying box, and a box cover detachably covers the feeding opening. By means of the technical scheme, the problem that in the prior art, the interior of the steel pipe is not conveniently sprayed according to the heat preservation requirement is solved.
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Description

Technical Field

[0001] This utility model relates to the field of spraying equipment technology, specifically to a steel pipe internal spraying equipment based on polyurethane insulation technology. Background Technology

[0002] The application of polyurethane insulation technology to steel pipe insulation is based on the excellent properties of polyurethane material. Polyurethane is a polymer material that is mainly produced by the polymerization reaction of isocyanate and polyol under the action of a catalyst. In steel pipe insulation, after the polyurethane raw materials are mixed, they are applied to the surface of the steel pipe by pouring or spraying. When the polyurethane foams and cures on the surface of the steel pipe, it forms a tight insulation layer.

[0003] Currently, when applying polyurethane insulation to steel pipes, the steel pipes need to be cleaned and pre-treated to ensure the cleanliness of the pipe surface. Based on the insulation requirements, polyurethane raw materials such as isocyanate and polyols need to be accurately weighed. During the mixing process, appropriate amounts of catalysts, foaming agents, and other additives need to be added, and the mixture must be thoroughly mixed at a suitable temperature and stirring speed to ensure uniform reaction. The mixed polyurethane raw materials are then injected into molds pre-set around the steel pipe using a pouring device. A spraying device is then used to directly spray the raw materials onto the steel pipe surface. While existing equipment is convenient for spraying the surface of the steel pipe, it is not convenient for spraying the interior of the steel pipe according to insulation requirements, resulting in significant limitations during the spraying process. Utility Model Content

[0004] This utility model proposes a steel pipe internal spraying equipment based on polyurethane insulation technology, which solves the problem in related technologies that it is inconvenient to spray the inside of steel pipes according to insulation requirements.

[0005] The technical solution of this utility model is as follows: a steel pipe internal spraying equipment based on polyurethane insulation process, including a spraying plate, a placement seat, an anti-fall component, a spraying box, a pushing seat, an outer spraying ring, an inner spraying ring, and a spraying component;

[0006] The placement base is fixedly connected to the top of the spraying plate;

[0007] The anti-fall component is provided in two parts, and the two anti-fall components are respectively disposed on both sides of the placement base;

[0008] The spray box is slidably disposed on one side of the placement base;

[0009] The pusher seat is disposed between the spray box and the spray plate;

[0010] The outer spraying ring is disposed on one side of the spraying box;

[0011] The inner spraying ring is located inside the outer spraying ring, and both the outer spraying ring and the inner spraying ring are provided with multiple spraying nozzles;

[0012] The spraying assembly is disposed between the outer spraying ring and the inner spraying ring.

[0013] Furthermore, the spraying assembly includes:

[0014] A delivery pump is installed on the outer wall of the spray box, and the input end of the delivery pump is connected to the spray box;

[0015] A connector is provided on one side of the spray box, and the output end of the delivery pump is connected to the connector;

[0016] A plurality of connecting pipes are provided, and the plurality of connecting pipes are respectively fixedly connected between the connector and the outer spraying ring and the inner spraying ring.

[0017] Furthermore, the anti-fall component includes:

[0018] A support frame, which is fixedly connected to the top of the spraying plate;

[0019] A damping spring, wherein two damping springs are provided, and the two damping springs are symmetrically mounted on the support frame;

[0020] A fall arrestor plate is fixedly connected between the two damping springs, and the fall arrestor plate has a groove that matches the steel pipe.

[0021] Furthermore, the push seat includes:

[0022] Mounting bracket, which is fixedly connected to the top of the spray plate;

[0023] An electric cylinder is mounted on the top of the mounting frame, and the output end of the electric cylinder is fixedly connected to the spray box.

[0024] Furthermore, the top of the spraying box is provided with a feed inlet, and a box cover is detachably installed at the feed inlet.

[0025] Furthermore, an anti-slip pad is fixedly connected to the top of the placement seat, and the anti-slip pad has a placement groove for placing the steel pipe.

[0026] Furthermore, multiple connecting rods are fixedly connected between the connector and the spray box.

[0027] The working principle and beneficial effects of this utility model are as follows:

[0028] 1. In this utility model, the combination of the spray plate and the placement seat facilitates the placement of steel pipes. The anti-fall component facilitates the stable placement of steel pipes of different specifications on the placement seat, thereby facilitating the spraying of polyurethane for insulation of steel pipes of different specifications.

[0029] 2. In this utility model, the push seat facilitates the pushing of the spray box on the upper side of the spray plate, which in turn facilitates the pushing of the spray components, the outer spray ring, and the inner spray ring. This allows for the all-round spraying of polyurethane on the exterior and interior of the steel pipe through the cooperation of the outer and inner spray rings, thereby improving the spraying effect on the steel pipe according to the insulation requirements. Attached Figure Description

[0030] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0031] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0032] Figure 2 This is a schematic diagram of the structure of the spray box, box cover and connecting rod of this utility model;

[0033] Figure 3 This is a schematic diagram of the structure of the support frame, damping spring and anti-fall plate of this utility model.

[0034] Figure 4 This is a schematic diagram of the structure of the spray box, mounting bracket and electric cylinder of this utility model.

[0035] In the diagram: 1. Spraying plate; 2. Placement seat; 3. Spraying box; 4. Outer spraying ring; 5. Inner spraying ring; 6. Delivery pump; 7. Connector; 8. Connecting pipe; 9. Support frame; 10. Damping spring; 11. Anti-fall plate; 12. Mounting bracket; 13. Electric cylinder; 14. Box cover; 15. Anti-slip mat; 16. Connecting rod. Detailed Implementation

[0036] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0037] like Figures 1-4As shown, this embodiment proposes a steel pipe internal spraying device based on polyurethane insulation technology, including a spraying plate 1, a placement seat 2, anti-fall components, a spraying box 3, a pushing seat, an outer spraying ring 4, an inner spraying ring 5, and spraying components. The placement seat 2 is fixedly connected to the top of the spraying plate 1, and an anti-slip pad 15 is fixedly connected to the top of the placement seat 2. The anti-slip pad 15 has a placement groove for placing steel pipes, which facilitates the stable placement of steel pipes of different specifications. Two anti-fall components are provided, which are respectively set on both sides of the placement seat 2. The spraying box 3 is slidably set on the placement seat 1. On one side of seat 2, a push seat is set between spray box 3 and spray plate 1. Spray outer ring 4 is set on one side of spray box 3. Spray inner ring 5 is located inside spray outer ring 4. Multiple spray nozzles are opened on both spray outer ring 4 and spray inner ring 5 to facilitate all-round spraying of polyurethane for insulation on the outside and inside of steel pipe. Spray assembly is set between spray outer ring 4 and spray inner ring 5. A feed port is opened at the top of spray box 3. A box cover 14 is detachably installed at the feed port. Opening the box cover 14 on spray box 3 allows the mixed polyurethane raw material to enter spray box 3.

[0038] Specifically, the spraying assembly includes a delivery pump 6, a connector 7, and a connecting pipe 8. The delivery pump 6 is installed on the outer wall of the spraying box 3. The input end of the delivery pump 6 is connected to the spraying box 3 and extends into the inner bottom of the spraying box 3. The connector 7 is located on one side of the spraying box 3. Multiple connecting rods 16 are fixedly connected between the connector 7 and the spraying box 3 to provide stable support for the connector 7. The output end of the delivery pump 6 is connected to the connector 7. Multiple connecting pipes 8 are provided, and the multiple connecting pipes 8 are fixedly connected between the connector 7 and the outer spraying ring 4 and the inner spraying ring 5, respectively.

[0039] When the delivery pump 6 is started, the polyurethane raw material mixed in the spray box 3 can enter the outer spray ring 4 and the inner spray ring 5 through the connector 7 and multiple connecting pipes 8 respectively. This allows the outer spray ring 4 and the inner spray ring 5 to spray polyurethane raw material all over the outside and inside of the steel pipe through multiple spray nozzles, thereby improving the spraying effect on the steel pipe.

[0040] Specifically, the anti-fall component includes a support frame 9, a damping spring 10, and an anti-fall plate 11. The support frame 9 is fixedly connected to the top of the spray plate 1. There are two damping springs 10, which are symmetrically installed on the support frame 9. The anti-fall plate 11 is fixedly connected between the two damping springs 10, and the anti-fall plate 11 has a groove that matches the steel pipe.

[0041] When the steel pipe is placed on the placement seat 2, the damping spring 10 will apply force to the anti-fall plate 11, so that the anti-fall plate 11 makes stable contact with the steel pipe through the groove. This allows the two anti-fall plates 11 to stably clamp and position steel pipes of different specifications, thereby improving the stability of placing and spraying steel pipes of different specifications.

[0042] Specifically, the push base includes a mounting frame 12 and an electric cylinder 13. The mounting frame 12 is fixedly connected to the top of the spray plate 1, and the electric cylinder 13 is installed on the top of the mounting frame 12. The output end of the electric cylinder 13 is fixedly connected to the spray box 3. Two sliding blocks are symmetrically connected to the bottom of the spray box 3. The spray plate 1 is provided with a sliding groove for the sliding blocks to slide.

[0043] When the electric cylinder 13 is started, it pushes the spray box 3, which can move the spray box 3 on the spray plate 1 through two sliding blocks. This allows the delivery pump 6, connector 7, connecting pipe 8, outer spray ring 4, and inner spray ring 5 to move, thereby enabling the outer spray ring 4 and inner spray ring 5 to spray the outside and inside of the steel pipe in all directions.

[0044] In this embodiment, the mixed polyurethane raw material is first fed into the spraying box 3 through the inlet, and the steel pipe to be sprayed is placed on the placement seat 2. The two anti-fall plates 11 stably clamp and position the steel pipe. Then, the electric cylinder 13 is started, which pushes the spraying box 3, causing the spraying box 3 to drive the delivery pump 6, connector 7, connecting pipe 8, outer spraying ring 4 and inner spraying ring 5 to gradually approach the steel pipe. At the same time, the delivery pump 6 is started, so that the polyurethane raw material in the spraying box 3 enters the outer spraying ring 4 and inner spraying ring 5 through the connector 7 and multiple connecting pipes 8 respectively, thereby enabling all-round spraying of the outside and inside of the steel pipe.

[0045] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A steel pipe internal spraying equipment based on polyurethane insulation technology, characterized in that, include: Spray-coated panel (1); Placement seat (2), which is fixedly connected to the top of the spray plate (1); The anti-fall component is provided in two parts, and the two anti-fall components are respectively disposed on both sides of the placement base (2); A spraying box (3) is slidably disposed on one side of the placement seat (2); A pusher seat is disposed between the spray box (3) and the spray plate (1); A spraying outer ring (4) is disposed on one side of the spraying box (3); Spraying inner ring (5), the spraying inner ring (5) is located inside the spraying outer ring (4), and both the spraying outer ring (4) and the spraying inner ring (5) are provided with multiple spraying ports; A spraying assembly is disposed between the outer spraying ring (4) and the inner spraying ring (5).

2. The steel pipe internal spraying equipment based on polyurethane insulation technology according to claim 1, characterized in that, The spraying assembly includes: A delivery pump (6) is installed on the outer wall of the spray box (3), and the input end of the delivery pump (6) is connected to the spray box (3); Connector (7), the connector (7) is disposed on one side of the spray box (3), and the output end of the delivery pump (6) is connected to the connector (7); Connecting pipe (8), wherein multiple connecting pipes (8) are provided, and the multiple connecting pipes (8) are respectively fixedly connected between the connector (7) and the outer spraying ring (4) and the inner spraying ring (5).

3. The steel pipe internal spraying equipment based on polyurethane insulation technology according to claim 2, characterized in that, The anti-fall component includes: A support frame (9) is fixedly connected to the top of the spray plate (1); Damping springs (10), two damping springs (10) are provided, and the two damping springs (10) are symmetrically installed on the support frame (9); A fall arrestor plate (11) is fixedly connected between the two damping springs (10), and the fall arrestor plate (11) has a groove that matches the steel pipe.

4. The steel pipe internal spraying equipment based on polyurethane insulation technology according to claim 3, characterized in that, The drive seat includes: Mounting bracket (12), which is fixedly connected to the top of the spray plate (1); An electric cylinder (13) is mounted on the top of the mounting bracket (12), and the output end of the electric cylinder (13) is fixedly connected to the spray box (3).

5. The steel pipe internal spraying equipment based on polyurethane insulation technology according to claim 4, characterized in that, The top of the spray box (3) is provided with a feed inlet, and a box cover (14) is detachably installed at the feed inlet.

6. The steel pipe internal spraying equipment based on polyurethane insulation technology according to claim 5, characterized in that, The top of the placement seat (2) is fixedly connected to an anti-slip pad (15), and the anti-slip pad (15) has a placement groove for placing the steel pipe.