Pipe material processing device
By designing an automated feeding plate drive mechanism and processing mechanism, the problems of insufficient accuracy and low efficiency in manual tube processing were solved, achieving efficient and safe tube processing.
Patent Information
- Application Number
- CN202422933503.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In existing technologies, pipe processing relies on manual operation, which results in insufficient precision, low efficiency, and safety hazards.
A tube material processing device was designed, which adopts a feeding plate drive mechanism and a processing mechanism to realize automated conveying and processing, reduce manual labor intensity, and improve processing efficiency and accuracy.
It improves the precision and efficiency of pipe processing, reduces the labor intensity of workers, and avoids safety hazards caused by human fatigue.
Smart Images

Figure CN223532018U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe processing technology, and in particular to a pipe processing device. Background Technology
[0002] Pipes are widely used in modern society. Before use, pipes need to be processed, usually by chamfering or other treatments. However, the current technology uses manual processing to process pipes. Manual processing of pipes can lead to insufficient precision and low efficiency. After working for a long time, human fatigue can cause safety hazards and reduce processing efficiency. Summary of the Invention
[0003] In order to solve the above-mentioned technical problems, this utility model provides a pipe processing device, which has the advantages of high processing accuracy, high processing efficiency and reduced labor intensity.
[0004] To solve the above problems, the present invention adopts the following technical solution:
[0005] This utility model discloses a pipe processing device, including a machine base with processing seats symmetrically arranged on the left and right sides. Each processing seat has a processing mechanism for processing pipe materials. A conveying module is located inside the processing seats, comprising a feeding plate drive mechanism, a fixed plate, and a feeding plate. Both the fixed plate and the feeding plate are vertically arranged. The fixed plate is located inside the processing seat, and the feeding plate is located inside the fixed plate. A first pipe material receiving port is located at the top of the fixed plate, and third pipe material receiving ports are symmetrically arranged on the left and right sides of the first pipe material receiving port. Multiple second pipe material receiving ports are located at the top of the feeding plate. The feeding plate drive mechanism includes a slider, a transmission plate, and a first drive device. The slider is horizontally arranged, and the transmission plate is vertically arranged. An annular motion groove is located inside the transmission plate, and the motion groove is vertically arranged. The first drive device drives the slider to move along the motion groove. The slider is connected to the lower part of the feeding plate.
[0006] In this solution, the feeding plate drive mechanism drives the feeding plate to transport the pipe material to the processing position of the processing mechanism, reducing the labor intensity of workers. The processing mechanism processes the pipe material, which greatly improves the processing efficiency and achieves high processing accuracy.
[0007] Preferably, the first driving device includes a driving plate and a first driving motor. The driving plate is provided with a sliding hole, the direction of which is consistent with the extension direction of the driving plate. The sliding hole is connected to the motion groove, and the slider can slide along the sliding hole. The output end of the first driving motor is fixedly connected to the driving plate, and the first driving motor is used to drive the driving plate to rotate.
[0008] The output of the first drive motor drives the corresponding drive plate to rotate, causing the drive plate to move the slider along the corresponding sliding hole in the motion groove, thereby driving the corresponding feeding plate to move, so that the feeding plate transports the tube material to the processing position of the processing mechanism.
[0009] Preferably, the transmission plate is connected to the machine base via a first connecting structure. The first connecting structure includes a connecting plate with a notch corresponding to the position of the motion groove. The connecting plate is located inside the transmission plate. A first guide rail is symmetrically arranged on the inner side of the connecting plate. The first guide rail is vertically arranged and has a first slider that can slide along the first guide rail. The first slider is fixedly connected to the corresponding side of the feeding plate. The first connecting structure also includes a second guide rail symmetrically arranged vertically. The second guide rail is fixedly connected to the lower inner side of the processing seat and runs in a front-to-back direction. A second slider that slides along the second guide rail is provided on the second guide rail and is fixedly connected to the corresponding side of the connecting plate. The slider is rotatably connected to the lower part of the feeding plate.
[0010] Preferably, the processing mechanism includes a processing plate, which is vertically disposed on the top of the processing base. The processing plate has a processing port corresponding to the position of the first pipe material receiving port. A fixing base mechanism is disposed on the inner side of the processing plate corresponding to the position of the processing port. The fixing base mechanism includes an upper fixing base driving cylinder and an upper fixing base. The upper fixing base is located above the first pipe material receiving port. The upper fixing base driving cylinder is used to drive the upper fixing base to move closer to / away from the first pipe material receiving port. A processing machine is disposed on the processing base corresponding to the position of the processing port. The processing machine includes a processing base and a base driving structure. A processing cutter head and a cutter head driver are disposed on the processing base. The cutter head driver is used to drive the processing cutter head to process the pipe material. The base driving structure is used to drive the processing base to move left and right to extend / retract the processing cutter head into the processing port.
[0011] Preferably, the bottom of the upper fixing seat is provided with a first fixing port for supporting the upper part of the pipe material, and the first fixing port and the first pipe material supporting port form a pipe material fixing port.
[0012] Preferably, the machining base located on the left side is connected to the machine tool through a machining base connection structure. The machining base connection structure includes a machining base driver and two third guide rails arranged symmetrically front to back. The third guide rails are arranged in a left-right direction. A third slider is provided on the third guide rail and slides along the third guide rail. The top of the third slider is fixedly connected to the bottom of the machining base located on the left side. The machining base driver is used to drive the machining base located on the left side to move left and right.
[0013] The machining seat driver drives the machining seat located on the left to move along the third guide rail to a preset position, at which point the distance between the two machining seats matches the length of the tube to be processed.
[0014] Preferably, the base driving structure includes a base driver and two fourth guide rails symmetrically arranged on the top of the machining base. The fourth guide rails are arranged in a left-right direction. A fourth slider that can slide along the fourth guide rail is provided on the fourth guide rail. The top of the fourth slider is fixedly connected to the machining base. The base driver is used to drive the machining base to move left and right.
[0015] The upper fixed seat above the first pipe material bearing port is driven to descend by the upper fixed seat driving cylinder, so that the upper fixed seat is close to the first pipe material bearing port, and the first fixed port and the first pipe material bearing port clamp the pipe material. After the pipe material is clamped, the base driver drives the corresponding processing base to move inward along the fourth guide rail, so that the corresponding processing head extends out of the corresponding processing port. Then the head driver drives the corresponding processing head to process the corresponding end of the pipe material. After the two processing heads have finished processing the pipe material, the base driver drives the corresponding processing base to move outward along the fourth guide rail, so that the corresponding processing head retracts into the corresponding processing port.
[0016] Preferably, the machining base is also provided with a chip removal groove, which is located below the machining mechanism. The chip removal groove slopes downward from front to back, and the top of the chip removal groove is located directly below the machining head.
[0017] Preferably, the processing base is provided with a feeding rod on its front side, the feeding rod is inclined downward from front to back, a stop is provided at the bottom of the feeding rod, and a fourth pipe material receiving port is provided at the top of the stop. The pipe material to be processed is stacked on the two feeding rods, and the pipe material to be processed moves along the feeding rods due to its own weight until it is blocked by the stop.
[0018] Preferably, the processing seat is provided with a discharge rod on the rear side, and the discharge rod is inclined downward from front to back.
[0019] The beneficial effects of this utility model are: the processing mechanism can process pipe materials, greatly improving processing efficiency; the feeding component can automatically transport pipe materials, reducing the labor intensity of workers; the chip discharge groove can discharge the chips generated during pipe material processing, reducing the risk of chip accumulation and preventing chips from affecting pipe material processing. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the feeding plate drive mechanism in this utility model;
[0022] Figure 3 yes Figure 2 A magnified view of a section at point A in the middle;
[0023] Figure 4 This is a schematic diagram of the chip removal groove in this utility model.
[0024] In the diagram: 1. Machine base, 2. Processing seat, 3. Feeding plate drive mechanism, 31. Fixed plate, 311. First tube material receiving port, 312. Third tube material receiving port, 32. Feeding plate, 321. Second tube material receiving port, 33. Slider, 34. Transmission plate, 341. Motion groove, 35. Drive plate, 351. Sliding hole, 36. First drive motor, 4. Connecting plate, 41. First guide rail, 411. First slider, 42. Second guide rail, 5. Processing plate, 51. Processing port, 52. Fixed seat drive cylinder, 521. Upper fixed seat, 53. Processing machine, 531. Processing base, 54. Processing cutter head, 6. Third guide rail, 7. Base driver, 71. Fourth guide rail, 8. Chip removal groove, 9. Feed rod, 91. Stop block, 92. Fourth tube material receiving port, 93. Discharge rod. Detailed Implementation
[0025] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.
[0026] Example: A pipe processing device according to this example, such as Figures 1 to 4 As shown, the machine includes a machine base 1, on which processing seats 2 are symmetrically arranged. Each processing seat 2 has a processing mechanism for processing pipe materials. A conveying module is located inside the processing seat 2. The conveying module includes a feeding plate drive mechanism 3, a fixed plate 31, and a feeding plate 32. Both the fixed plate 31 and the feeding plate 32 are vertically arranged. The fixed plate 31 is located inside the processing seat 2, and the feeding plate 32 is located inside the fixed plate 31. A first pipe material receiving port 311 is located at the top of the fixed plate 31. The feed plate 31 has symmetrically arranged third pipe material receiving ports 312 on both the left and right sides. The top of the feed plate 32 has five second pipe material receiving ports 321. The feed plate driving mechanism 3 includes a slider 33, a transmission plate 34, and a first driving device. The slider 33 is horizontally arranged, and the transmission plate 34 is vertically arranged. The inner side of the transmission plate 34 has an annular motion groove 341, which is vertically arranged. The first driving device drives the slider 33 to move along the motion groove 341. The slider 33 is rotatably connected to the lower part of the feed plate 32. The motion groove 341 includes two vertically symmetrically arranged first grooves and two horizontally symmetrically arranged second grooves, which are connected by an arc groove.
[0027] The first driving device includes a driving plate 35 and a first driving motor 36. The driving plate 35 is provided with a sliding hole 351. The sliding hole 351 is aligned with the extension direction of the driving plate 35. The sliding hole 351 is connected to the motion groove 341. The slider 33 can slide along the sliding hole 351. The output end of the first driving motor 36 is fixedly connected to the driving plate 35. The first driving motor 36 is used to drive the driving plate 35 to rotate.
[0028] The transmission plate 34 is connected to the machine base 1 through a first connecting structure. The first connecting structure includes a connecting plate 4. The connecting plate 4 has a notch at the position corresponding to the motion groove 341. The connecting plate 4 is located inside the transmission plate 34. The connecting plate 4 has a first guide rail 41 symmetrically arranged on the inner side. The first guide rail 41 is vertically arranged. The first guide rail 41 has a first slider 411 on it. The first slider 411 can slide along the first guide rail 41. The first slider 411 is fixedly connected to the corresponding side of the feeding plate 32. The first connecting structure also includes a second guide rail 42 symmetrically arranged on the upper and lower sides. The second guide rail 42 is fixedly connected to the lower inner side of the processing base 2. The second guide rail 42 is arranged in a front-to-back direction. The second guide rail 42 has a second slider that slides along the second guide rail 42. The second slider is fixedly connected to the corresponding side of the connecting plate 4.
[0029] The processing mechanism includes a processing plate 5, which is vertically mounted on the top of the processing base 2. A processing port 51 is provided on the processing plate 5 corresponding to the first pipe material receiving port 311. A fixing base mechanism is provided on the inner side of the processing plate 5 corresponding to the processing port 51. The fixing base mechanism includes an upper fixing base drive cylinder 52 and an upper fixing base 521. The upper fixing base 521 is located above the first pipe material receiving port 311. The upper fixing base drive cylinder 52 is used to drive the upper fixing base 521 closer to / away from the first pipe material receiving port 311. A processing machine 53 is provided on the processing base 2 corresponding to the processing port 51. The processing machine 53 includes a processing base 531 and a base drive structure. The processing base 531 is provided with a processing head 54 and a head driver. The head driver is used to drive the processing head 54 to process the tube material. The base drive structure includes a base driver 7 and two fourth guide rails 71 symmetrically arranged on the top of the processing base 2. The fourth guide rails 71 are arranged in a left-right direction. A fourth slider is provided on the fourth guide rail 71 that can slide along the fourth guide rail 71. The top of the fourth slider is fixedly connected to the processing base 531. The base driver 7 is used to drive the processing base 531 to move left and right.
[0030] The bottom of the upper fixing seat 521 is provided with a first fixing port for supporting the upper part of the pipe material. The first fixing port and the first pipe material supporting port 311 form a pipe material fixing port.
[0031] The machining base 2 located on the left is connected to the machine base 1 through a machining base connection structure. The machining base connection structure includes a machining base driver and two third guide rails 6 arranged symmetrically front to back. The third guide rails 6 are arranged in a left-right direction. A third slider is provided on the third guide rail 6 and slides along the third guide rail. The top of the third slider is fixedly connected to the bottom of the machining base 2 located on the left. The machining base driver is used to drive the machining base 2 located on the left to move left and right. The machining base 2 is also provided with a chip removal groove 8. The chip removal groove 8 is located below the machining mechanism. The chip removal groove 8 is inclined downward from front to back. The top of the chip removal groove 8 is located directly below the machining head 54.
[0032] The processing base 2 is provided with a feeding rod 9 on the front side. The feeding rod 9 is inclined downward from front to back. The bottom of the feeding rod 9 is provided with a stop block 91. The top of the stop block 91 is provided with a fourth tube material bearing port 92. The processing base 2 is provided with a discharge rod 93 on the rear side. The discharge rod 93 is inclined downward from front to back.
[0033] In this scheme, the processing head is a chamfering head. The processing seat driver drives the processing seat located on the left to move along the third guide rail to a preset position. At this time, the distance between the two processing seats matches the length of the tube to be processed. The tube to be processed is stacked on the two feed rods. The tube to be processed moves along the feed rods due to its own weight until it is blocked by the stop. The output ends of the two first drive motors simultaneously drive the corresponding drive plates to rotate, so that the drive plates drive the sliders to slide along the corresponding sliding holes in the motion groove, thereby driving the corresponding feeding plate to move. The feeding plate lifts the tube blocked by the stop to the fourth tube carrying port through the second tube carrying port, and then lifts the tube in the fourth tube carrying port to the third tube carrying port located on the front side, and then lifts the tube in the third tube carrying port located on the front side to the first tube carrying port. The two first drive motors stop working at the same time. At this time, the upper fixed seat above the first tube carrying port is driven to descend by the upper fixed seat drive cylinder, so that the upper fixed seat is close to the first tube carrying port, so that the first fixed port and the first tube carrying port clamp the tube.
[0034] After the tube is clamped, the base driver drives the corresponding processing base to move inward along the fourth guide rail, causing the corresponding processing head to extend out of the corresponding processing opening. Then, the head driver drives the corresponding processing head to process the corresponding end of the tube. After the two processing heads have finished processing the tube, the base driver drives the corresponding processing base to move outward along the fourth guide rail, causing the corresponding processing head to retract into the corresponding processing opening. Then, the two first drive motors simultaneously drive the two feeding plates to send the processed tube to the third tube receiving port located at the rear. The tube at the third tube receiving port is then lifted to the discharge rod and discharged by the discharge rod. When the feeding plates move, they drive the corresponding first and second sliders to move along the first and second guide rails, respectively.
[0035] A large amount of debris is generated during pipe processing. The debris falls to the top of the chip removal trough by its own gravity and is then discharged through the chip removal trough.
Claims
1. A pipe processing device, characterized in that: The system includes a machine base (1), on which processing seats (2) are symmetrically arranged. Each processing seat (2) is equipped with a processing mechanism for processing pipe materials. A conveying module is located inside the processing seat (2). The conveying module includes a feeding plate drive mechanism (3), a fixed plate (31), and a feeding plate (32). Both the fixed plate (31) and the feeding plate (32) are vertically arranged. The fixed plate (31) is located inside the processing seat (2), and the feeding plate (32) is located inside the fixed plate (31). A first pipe material bearing port (311) is located at the top of the fixed plate (31). (311) A third pipe material bearing port (312) is symmetrically provided on the left and right sides. The top of the feeding plate (32) is provided with a plurality of second pipe material bearing ports (321). The feeding plate driving mechanism (3) includes a slider (33), a transmission plate (34) and a first driving device. The slider (33) is horizontally arranged. The transmission plate (34) is vertically arranged. The inner side of the transmission plate (34) is provided with an annular motion groove (341). The motion groove (341) is vertically arranged. The first driving device is used to drive the slider (33) to move along the motion groove (341). The slider (33) is connected to the lower part of the feeding plate (32).
2. The pipe processing apparatus according to claim 1, characterized in that: The first driving device includes a driving plate (35) and a first driving motor (36). The driving plate (35) is provided with a sliding hole (351). The sliding hole (351) is aligned with the extension direction of the driving plate (35). The sliding hole (351) is connected to the motion groove (341). The slider (33) can slide along the sliding hole (351). The output end of the first driving motor (36) is fixedly connected to the driving plate (35). The first driving motor (36) is used to drive the driving plate (35) to rotate.
3. The pipe processing apparatus according to claim 1, characterized in that: The transmission plate (34) is connected to the machine base (1) through a first connecting structure. The first connecting structure includes a connecting plate (4). The connecting plate (4) has a notch corresponding to the position of the motion groove (341). The connecting plate (4) is located inside the transmission plate (34). The connecting plate (4) has first guide rails (41) symmetrically arranged on the inner side of the connecting plate (4). The first guide rails (41) are vertically arranged. The first guide rails (41) are provided with first sliders (411). The first sliders (411) can slide along the first guide rails (41). The first slider (411) is fixedly connected to the corresponding side of the feeding plate (32). The first connecting structure also includes a second guide rail (42) arranged symmetrically on the upper and lower sides. The second guide rail (42) is fixedly connected to the lower inner side of the processing seat (2). The second guide rail (42) is arranged in a front-back direction. The second guide rail (42) is provided with a second slider that slides along the second guide rail (42). The second slider is fixedly connected to the corresponding side of the connecting plate (4). The slider (33) is rotatably connected to the lower part of the feeding plate (32).
4. The pipe processing apparatus according to claim 1, 2, or 3, characterized in that: The processing mechanism includes a processing plate (5), which is vertically mounted on the top of the processing base (2). A processing port (51) is provided on the processing plate (5) corresponding to the position of the first pipe material bearing port (311). A fixing base mechanism is provided on the inner side of the processing plate (5) corresponding to the position of the processing port (51). The fixing base mechanism includes an upper fixing base driving cylinder (52) and an upper fixing base (521). The upper fixing base (521) is located above the first pipe material bearing port (311). The upper fixing base driving cylinder (52) is used to drive the upper fixing base. (521) Near / away from the first pipe material bearing port (311), the processing base (2) is provided with a processing machine (53) at the position corresponding to the processing port (51). The processing machine (53) includes a processing base (531) and a base driving structure. The processing base (531) is provided with a processing head (54) and a head driver. The head driver is used to drive the processing head (54) to process the pipe material. The base driving structure is used to drive the processing base (531) to move left and right so that the processing head (54) extends / retracts into the processing port (51).
5. The pipe processing apparatus according to claim 4, characterized in that: The bottom of the upper fixing seat (521) is provided with a first fixing port for supporting the upper part of the pipe material. The first fixing port and the first pipe material bearing port (311) form a pipe material fixing port.
6. The pipe processing apparatus according to claim 1, 2, or 3, characterized in that: The machining base (2) located on the left is connected to the machine base (1) through a machining base connection structure. The machining base connection structure includes a machining base driver and two third guide rails (6) arranged symmetrically in front and behind. The third guide rails (6) are arranged in a left-right direction. A third slider is provided on the third guide rail (6) and slides along the third guide rail. The top of the third slider is fixedly connected to the bottom of the machining base (2) located on the left. The machining base driver is used to drive the machining base (2) located on the left to move left and right.
7. The pipe processing apparatus according to claim 4, characterized in that: The base drive structure includes a base driver (7) and two fourth guide rails (71) symmetrically arranged on the top of the machining base (2). The fourth guide rails (71) are arranged in a left-right direction. The fourth guide rails (71) are provided with fourth sliders that can slide along the fourth guide rails (71). The top of the fourth sliders is fixedly connected to the machining base (531). The base driver (7) is used to drive the machining base (531) to move left and right.
8. The pipe processing apparatus according to claim 1, 2, or 3, characterized in that: The machining base (2) is also provided with a chip removal groove (8), which is located below the machining mechanism. The chip removal groove (8) slopes downward from front to back, and the top of the chip removal groove (8) is located directly below the machining head (54).
9. The pipe processing apparatus according to claim 1, 2, or 3, characterized in that: The processing seat (2) is provided with a feeding rod (9) on the front side. The feeding rod (9) is inclined downward from front to back. The bottom of the feeding rod (9) is provided with a stop block (91). The top of the stop block (91) is provided with a fourth tube material bearing port (92).
10. The pipe processing apparatus according to claim 1, 2, or 3, characterized in that: The processing seat (2) is provided with a discharge rod (93) on the rear side, and the discharge rod (93) is inclined downward from front to back.