Cold section cutting production line for UTG glass raw material production

By using the transverse conveying, longitudinal cutting, and slitting mechanisms of the UTG glass production cold section cutting line, the problems of discontinuous cutting and low cutting accuracy in existing technologies have been solved, achieving efficient and precise UTG glass cutting and waste disposal.

CN223752638UActive Publication Date: 2026-01-02DONGGUAN WEIDI PHOTOELECTRIC EQUIP CO LTD
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Patent Information

Application Number
CN202520058818.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-01-02
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing UTG glass cutting equipment suffers from discontinuous transmission and cutting, limiting mass production efficiency. Its low cutting accuracy in a single direction makes it difficult to adapt to complex glass shapes. Furthermore, the independence of the sharding equipment from the cutting device increases the risk of glass damage.

Method used

By combining a transverse conveying mechanism with a longitudinal cutting mechanism, along with a splitting mechanism and a splitting material conveying mechanism, UTG glass can be cut while being conveyed. It supports multiple cutting modes and keeps the equipment clean through dust collection components and dust filtration technology.

Benefits of technology

It improves cutting efficiency and precision, reduces the risk of glass damage, achieves efficient waste disposal and equipment cleaning, and adapts to the conveying needs of glass of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of UTG glass cutting, and discloses a UTG glass raw material production cold section cutting production line, which comprises a transverse cutting conveying mechanism, a transverse cutting mechanism, a transverse cutting mechanism and a transverse cutting mechanism, the longitudinal cutting mechanism is used for longitudinally cutting according to requirements; the splitting mechanism is arranged on the right side of the transverse cutting and conveying mechanism and used for separating the cut UTG glass; the cracked ear material conveying mechanism is arranged on the right side of the splitting mechanism and is used for separating ear materials from the cut glass and conveying finished products away; the transverse cutting conveying mechanism comprises a first rack, and a plurality of first sliding rails are arranged at the top of the first rack at equal intervals. According to the utility model, through the transverse follow-up cutting, the longitudinal high-precision cutting and split piece separation, the dust collection assembly and the automatic variable-width conveying technology, the cutting efficiency and precision are improved, the split piece separation smoothness, the dust treatment capacity and the offcut recovery capacity are optimized, and the problems of low efficiency, poor precision, serious pollution and incomplete offcut treatment in the prior art are solved.
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Description

Technical Field

[0001] This utility model relates to the field of UTG glass cutting technology, and in particular to a cold section cutting production line for UTG glass raw material production. Background Technology

[0002] With the increasing demand for UTG glass processing, UTG glass cutting, cleaving, and waste disposal technologies have become crucial in modern industry. This is especially true in the processing of photovoltaic glass, display screen glass, and high-precision industrial glass, where higher requirements are placed on cutting accuracy, cleaving efficiency, and waste recycling.

[0003] In existing technologies, UTG glass cutting equipment mostly adopts a static cutting mode, meaning that the glass needs to be paused during the cutting process, waiting for the cutting head to complete the cutting operation at a fixed position before resuming transport. This cutting method typically completes the initial segmentation of the glass through a unidirectional cutting mechanism (horizontal or longitudinal), while the shards are separated by manual or simple mechanical snapping mechanisms.

[0004] Static cutting requires frequent pauses in glass transport, which limits processing efficiency, especially in mass production where the discontinuity between transport and cutting becomes a bottleneck. Secondly, unidirectional cutting mechanisms are insufficient for processing complex-shaped glass, resulting in low cutting accuracy. The independence of the cleaving equipment and the cutting device further increases the uncertainty of the cleaving operation and the risk of glass damage. To address these issues, a UTG glass raw material production cold-section cutting line is proposed. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a cold section cutting production line for UTG glass raw materials, which solves the problems of static cutting limiting mass production efficiency due to the discontinuous transmission and cutting; low cutting accuracy in one direction; poor adaptability to complex glass shapes; and the increased uncertainty of sharding and the risk of glass damage due to the independence of the sharding equipment and the cutting device.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a UTG glass raw material cold section cutting production line, comprising:

[0007] The cross-cutting conveyor mechanism is used to feed UTG glass from the conveyor belt into the cutting table and perform follow-up cross-cutting;

[0008] Longitudinal cutting mechanism, used for longitudinal cutting as needed;

[0009] The slitting mechanism is located on the right side of the transverse cutting conveyor and is used to separate the cut UTG glass.

[0010] The split ear conveying mechanism is arranged on the right side of the splitting mechanism, and is used for conveying the separated ear materials after cutting and conveying the finished products;

[0011] The cross-cut conveying mechanism comprises a rack one, a plurality of slide rails one are arranged on the top of the rack one at equal intervals, a conveying belt one is arranged on the top of the rack one, a plurality of linear motor movers one are slid on the top of the slide rails one, a follow-up cross-cut mechanism is arranged between the top of the linear motor movers one, and the rack one is connected with the organ protective cover through a plurality of connecting plates.

[0012] As a further description of the above technical scheme, the longitudinal cutting mechanism comprises slide rails two, the slide rails two are all rotationally connected to the top of the splitting mechanism, linear motor movers two are arranged on the output ends of the slide rails two, motors one are arranged outside the linear motor movers two, and air bag cutter heads one are arranged on the output ends of the motors one.

[0013] As a further description of the above technical scheme, the splitting mechanism comprises a rack two, the rack two is arranged on the right side of the cross-cut conveying mechanism, a plurality of screw elevators one are arranged on the top of the rack two at equal intervals, rocking handles are arranged on the input ends of the screw elevators one, mounting plates one and mounting plates two are respectively arranged on the top of each group of the screw elevators one, conveying belts two and conveying belts three are respectively arranged on the top of the mounting plates one and the mounting plates two, a plurality of mounting holes are arranged on the outer sides of the conveying belts two and the conveying belts three at equal intervals, one of the mounting holes is provided with the longitudinal cutting mechanism, fixed blocks are arranged on the two sides of the conveying belts two and the conveying belts three, slide rods are arranged between the fixed blocks, a plurality of glass flattening wheels are slid on the outer sides of the slide rods, dust collecting assemblies are arranged on the top of the mounting plates one and the mounting plates two, air blowing pipes two and electrostatic removal air pipes are arranged on the right bottom of the conveying belts three at equal intervals, the electrostatic removal air pipe is arranged on the bottom of the air blowing pipe two, a plurality of ion wind nozzles are arranged on the outer side of the electrostatic removal air pipe, and a waste collecting box is arranged between the rack one and the rack two.

[0014] As a further description of the above technical scheme: the split ear material conveying mechanism includes a rack three, the rack three is arranged at the right side of the split mechanism, a plurality of waste glass collecting barrels are arranged in the rack three, a support is arranged in the rack three, a variable pitch module motor is arranged at the top of the support, the support is connected with the corresponding automatic variable width conveying belt through a plurality of moving plates, the power source of the automatic variable width conveying belt is driven by a belt conveying motor, and the belt conveying motor is arranged at the top of the rack three, a ridge plate is arranged at the top of the variable pitch module motor, a cylinder is arranged at the top of the outermost moving plate, a pressure ear material is arranged at the output end of the cylinder, dust removal brush rollers two are arranged between the bottoms of the automatic variable width conveying belts, dust removal brush rollers two are also arranged in the inside of the conveying belt one, and an organ case is arranged at the bottom of the waste glass collecting barrel.

[0015] As a further description of the above technical scheme: the longitudinal cutting mechanism further includes a slide rail three, the slide rail three is arranged at the top of the conveying belt one, a plurality of sliding blocks are slid on the outer sides of the slide rail three, and air bag knife heads two are arranged on the outer sides of the sliding blocks.

[0016] As a further description of the above technical scheme: the dust collecting assembly includes a roller cover, the roller covers are arranged at the tops of the mounting plates one and two, motor twos are arranged on the outer sides of the roller covers, dust removal brush rollers one are arranged at the output ends of the motor twos, collecting plates are arranged at the bottoms of the roller covers, and the dust removal brush rollers one are in contact with the bottoms of the conveying belts two and three respectively.

[0017] As a further description of the above technical scheme: the follow-up transverse cutting mechanism includes a slide rail four, the slide rail four is arranged at the top of the linear motor mover one, linear motor movers three are slid on the outer sides of the slide rail four, linear motor movers four are arranged on the outer sides of the linear motor movers three, air bag knife heads three are arranged at the output ends of the linear motor movers four, and edge sensing devices are arranged on the outer sides of the linear motor movers three.

[0018] As a further description of the above technical scheme: the top of the mounting plate two is further provided with a splitting mechanism, the splitting mechanism includes screw elevators two, the screw elevators two are arranged at the top of the mounting plate two, one of the screw elevators two is provided with a linear motor mover five, a beating plate is arranged at the output end of the linear motor mover five, and an air knife is arranged at the right side of the mounting plate two.

[0019] As a further description of the above technical scheme: the top of the mounting plate one is provided with a gantry, a camera is arranged on the inner side of the gantry, and the outer sides of the racks one and two are connected with corresponding partition doors through a plurality of hinges.

[0020] As the further description of the above technical scheme: the rear side of the second rack is provided with a plurality of dust filtering interfaces, the rear side of the second rack is also provided with a waste glass discharge pipe, the top of the second rack is provided with three dust collection pipes, and the dust collection pipes are divided into two suction pipes and one blowing pipe, the bottom between the conveying belt three and the conveying belt two is provided with an organ dust collection cover, the organ dust collection cover is connected with the waste glass discharge pipe, the suction pipes and the blowing pipe one are equally arranged between the conveying belt three and the conveying belt two, and the interfaces of the suction pipes and the blowing pipe one are respectively connected with the corresponding dust collection pipes through pipelines, the organ dust collection cover is provided with an air cleaner.

[0021] The utility model has the advantages of the following beneficial effects:

[0022] 1、The utility model discloses a horizontal follow -up cutting technical scheme, through the synchronous cooperation of follow -up horizontal cutting mechanism and conveying belt one, the edge of UTG glass is cut and separated, and three cutting modes of opposite cutting, separate cutting and single -end cutting are supported, which improves the cutting efficiency and adapts to the cutting demand of different specifications UTG glass, and the technical effect of long production cycle is solved.

[0023] 2、The utility model discloses a longitudinal automatic cutting and splitting separation technical scheme, through air bag cutter head one and air bag cutter head two, high -precision longitudinal cutting is completed, and the height difference of the falling of the splitting mechanism is adjusted with the screw rod elevator, and the splitting operation is realized by the snapping device, which has the technical effects of high cutting precision and smooth splitting separation.

[0024] 3、The utility model discloses a dust collection assembly and multi -point dust filtering technical scheme, through dust removal brush cylinder, drum cover and dust filtering interface, dust is concentrated and cleaned, and the waste UTG glass discharge pipe and organ cover are matched to complete the waste sealing treatment, which has the technical effects of keeping the equipment clean and reducing dust pollution.

[0025] 4. The utility model discloses a technical scheme that adopts an automatic width-changing conveying belt and a split-ear breaking device, through a distance-changing module motor, the transmission demand of different specifications of UTG glass is adapted, meanwhile, waste UTG glass collecting barrels and ridge metal sheets are utilized to centrally recover the edge material, so that the technical effect that conveying flexibility is high and edge material processing is efficient is achieved. Compared with the technical scheme that the conveying equipment fixed width leads to poor specification adaptability and incomplete edge material processing in the prior art, the product specification is limited in the UTG glass conveying process and the low edge material processing efficiency is solved. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 A perspective view of a UTG glass raw material production cold section cutting production line is provided for the utility model;

[0027] Figure 2 A front view of a UTG glass raw material production cold section cutting production line is provided for the utility model;

[0028] Figure 3 A perspective view of a UTG glass raw material production cold section cutting production line is provided for the utility model; Figure 1

[0029] Figure 4 A perspective view of a UTG glass raw material production cold section cutting production line is provided for the utility model; Figure 5

[0030] Figure 5 A perspective view of a UTG glass raw material production cold section cutting production line is provided for the utility model; Figure 1

[0031] Figure 6 A perspective view of a UTG glass raw material production cold section cutting production line is provided for the utility model; Figure 5

[0032] Figure 7 A perspective view of a UTG glass raw material production cold section cutting production line is provided for the utility model; Figure 1

[0033] Figure 8 A perspective view of a UTG glass raw material production cold section cutting production line is provided for the utility model; Figure 1

[0034] Figure 9 A perspective view of a UTG glass raw material production cold section cutting production line is provided for the utility model; Figure 1

[0035] ​​​​​​​Figure 10 The utility model provides a kind of UTG glass raw material production cold section cutting production line Figure 1 In the crack ear material conveying mechanism plan view schematic diagram of the utility model;

[0036] Figure 11 The utility model provides a kind of UTG glass raw material production cold section cutting production line local enlarged schematic diagram;

[0037] Figure 12 The utility model provides a kind of UTG glass raw material production cold section cutting production line Figure 1 In the split mechanism schematic diagram of the utility model.

[0038] Legend:

[0039] 1, transverse cutting conveying mechanism;101, conveying belt one;102, rack one;103, organ protective cover;104, linear motor mover one;105, slide rail one;106, connecting plate;2, longitudinal cutting mechanism;201, slide rail two;202, air bag cutter head one;203, linear motor mover two;204, motor one;205, slide rail three;206, sliding block;207, air bag cutter head two;3, crack piece mechanism;301, rack two;302, conveying belt two;303, flattening glass wheel;304, dust filtration interface;305, rocking handle;306, waste glass discharge pipe;307, roller outer cover;308, motor two;309, dust removal brush roller one;3010, collection plate;3011, dust collection pipe;3012, organ dust collection cover;3013, acrylic cover;3014, screw elevator one;3015, fixed block;3016, slide rod;3017, mounting plate one;3018, mounting plate two;3019, conveying belt three;3020, air suction pipe;3021, air blowing pipe one;3022, waste collection box;3023, mounting hole;3024, air blowing pipe two;3025, static electricity removal air pipe;3026, ion wind nozzle;3027, dust collector;4, crack ear material conveying mechanism;401, belt conveying motor;402, automatic variable-width conveying belt;403, crack ear material;404, waste glass collection bucket;405, variable-distance module motor;406, dust removal brush roller two;407, ridge metal plate;408, rack three;409, organ cover;4010, air cylinder;4011, moving plate;4012, support;5, follow-up transverse cutting mechanism;501, slide rail four;502, linear motor mover three;503, air bag cutter head three;504, linear motor mover four;505, edge-finding inductor;6, gantry;7, camera;8, split mechanism;801, beat plate;802, air knife;803, linear motor mover five;804, screw elevator two;9, partition door. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0041] Please refer to the drawings Figure 1 - the drawings Figure 4 The utility model provides a kind of UTG glass raw material production cold section cutting production line, comprising:

[0042] Transverse cutting conveying mechanism 1 is used to send UTG glass into cutting table from conveying belt, and transverse cutting conveying mechanism 1 includes rack one 102, which is the support structure of the whole transverse cutting device, to ensure the stability of equipment operation, multiple slide rails one 105 are equidistantly arranged on the top of rack one 102, slide rails one 105 provide sliding track for linear motor mover one 104, to ensure the stability of sliding, conveying belt one 101 is arranged on the top of rack one 102, which provides a stable conveying path for UTG glass, multiple linear motor movers one 104 are slidably arranged on the top of slide rails one 105, linear motor mover one 104 provides sliding power for follow-up transverse cutting mechanism 5, follow-up transverse cutting mechanism 5 is arranged between the top of linear motor mover one 104, which is used to complete efficient transverse cutting of UTG glass, rack one 102 is connected with organ protective cover 103 by multiple connecting plates 106, connecting plates 106 provide mounting support for organ protective cover 103, and organ protective cover 103 effectively prevents the influence of debris and dust generated during cutting on equipment;

[0043] Longitudinal cutting mechanism 2 is used for selecting longitudinal cutting according to demand, and longitudinal cutting mechanism 2 includes slide rails two 201, which provide stable movement support for cutter head and ensure the accuracy of longitudinal cutting, slide rails two 201 are rotationally connected to the top of splitting mechanism 3, and the rotational connection mode of slide rails two 201 makes the movement of cutter head more flexible, linear motor mover two 203 is arranged at the output end of slide rails two 201, linear motor mover two 203 is the core driving component of longitudinal cutting mechanism 2, drives cutter head to move along the track to complete cutting, motor one 204 is arranged outside linear motor mover two 203, motor one 204 provides cutting power for cutter head, and air bag cutter head one 202 is arranged at the output end of motor one 204, which provides operating components of cutting end for longitudinal cutting;

[0044] Please refer to the drawings Figure 5 - the drawings Figure 8The rear side of the rack two 301 is provided with a plurality of dust filtering interfaces 304, which are used to collect the dust generated in the cutting process and keep the environment clean. The rear side of the rack two 301 is also provided with a waste glass discharge pipe 306, which provides a centralized discharge channel for the UTG glass waste. The top of the rack two 301 is provided with three dust collection pipes 3011, which play an important role in the cutting and cracking process. The dust collection pipe 3011 is divided into two suction and one blowing, which improves the stability of the UTG glass in the production process. One of the two suction and one blowing is to form a middle blowing and two side suction on the conveying belt through a spray pipe to achieve stable conveying of the UTG glass and avoid the UTG glass being attracted to the conveying belt due to static electricity. The other one is to suck dust. The bottom between the conveying belt three 3019 and the conveying belt two 302 is provided with an organ dust collection cover 3012, which provides a closed collection environment for the dust generated in the conveying process. The organ dust collection cover 3012 is connected with the waste glass discharge pipe 306. The waste glass discharge pipe 306 is in an inclined state, so that the waste collection is more concentrated. The suction pipe 3020 and the blowing pipe one 3021 are equally spaced between the conveying belt three 3019 and the conveying belt two 302. The suction pipe 3020 and the blowing pipe one 3021 are used to form a middle blowing and two side suction on the conveying belt to achieve stable conveying of the UTG glass and avoid the UTG glass being attracted to the conveying belt due to static electricity. The interface of the suction pipe 3020 and the drum outer cover 307 is connected with the corresponding dust collection pipe 3011 through a pipeline. The interface connection of the drum outer cover 307 realizes efficient collection of dust. The interface of the blowing pipe one 3021 is connected with the corresponding dust collection pipe 3011 through a pipeline. The conveying belt three 3019 and the conveying belt two 302 are provided with an acrylic cover 3013, which provides safety protection for the operation area and is convenient for observation. The inside of the acrylic cover 3013 is provided with a dust collector 3027, which provides efficient cleaning capacity for the dust in the cutting and cracking process.

[0045] The follow-up cross-cutting mechanism 5 includes slide rails four 501, which are respectively arranged at the top of the linear motor moving part one 104, provide support for the sliding of the linear motor moving part three 502, and the outside of the slide rails four 501 slides the linear motor moving part three 502, which provides power driving for the cross-cutting, and the outside of the linear motor moving part three 502 is respectively provided with the linear motor moving part four 504, which provides power support for the cross-cutting cutter head, and the output end of the linear motor moving part four 504 is provided with the air bag cutter head three 503, which is the core cutting component of the cross-cutting, and the outside of the linear motor moving part three 502 is respectively provided with the edge-finding sensor 505, which provides accurate positioning for the ear material edge of the UTG glass in the cutting process.

[0046] The splitting mechanism 3 is arranged on the right side of the cross-cut conveying mechanism 1, and is used for splitting the cut UTG glass. The splitting mechanism 3 comprises a rack two 301, which is a support structure of the splitting mechanism 3 and ensures the stability of the equipment operation. The rack two 301 is arranged on the right side of the cross-cut conveying mechanism 1, and is arranged to directly receive the UTG glass delivered by the cross-cut conveying mechanism 1. A plurality of screw jacks one 3014 are arranged on the top of the rack two 301 at equal intervals, and are used for height adjustment of the splitting mechanism 3, so as to adapt to UTG glasses of different specifications. The input ends of the screw jacks one 3014 are provided with rocking handles 305, which are used for driving the screw jacks by manual mode, so as to accurately adjust the height of the equipment. The top of each group of screw jacks one 3014 is provided with a mounting plate one 3017 and a mounting plate two 3018. The mounting plate one 3017 and the mounting plate two 3018 provide support and fixation for the conveying and splitting assembly. The top of the mounting plate one 3017 and the mounting plate two 3018 is provided with a conveying belt two 302 and a conveying belt three 3019. The conveying belt two 302 and the conveying belt three 3019 are used for conveying the UTG glass to the splitting position, so as to ensure the stability and accuracy of the conveying. A plurality of mounting holes 3023 are arranged on the outer side of the conveying belt two 302 and the conveying belt three 3019 at equal intervals. The mounting holes 3023 provide a plurality of mounting positions for the longitudinal cutting mechanism 2. One of the mounting holes 3023 is provided with the longitudinal cutting mechanism 2. The mounting of the longitudinal cutting mechanism 2 enhances the functional flexibility of the splitting mechanism 3. Fixed blocks 3015 are arranged on the two sides of the conveying belt two 302 and the conveying belt three 3019. The fixed blocks 3015 are used for limiting the deviation of the UTG glass, so as to maintain the stability of the UTG glass operation. Slide rods 3016 are arranged between the fixed blocks 3015. The slide rods 3016 provide sliding support for the flattening glass wheels 303. A plurality of flattening glass wheels 303 are slid on the outer side of the slide rods 3016. The flattening glass wheels 303 are used for ensuring the flatness of the surface of the UTG glass. Dust collection assemblies are arranged on the top of the mounting plate one 3017 and the mounting plate two 3018. The dust collection assemblies are used for cleaning the debris and dust generated in the splitting process, so as to maintain the cleanliness of the equipment operation environment. A blowing pipe two 3024 and a static electricity removal air pipe 3025 are arranged on the right side and the bottom of the conveying belt three 3019 at equal intervals. The blowing pipe two 3024 is used for blowing the broken waste UTG glass, so as to prevent the UTG glass from hitting the static electricity removal air pipe 3025. The static electricity removal air pipe 3025 provides auxiliary function for removing static electricity on the surface of the UTG glass. The static electricity removal air pipe 3025 is arranged at the bottom of the blowing pipe two 3024, and the position design of the static electricity removal air pipe 3025 facilitates the combination with the blowing process. A plurality of ion wind nozzles 3026 are arranged on the outer side of the static electricity removal air pipe 3025. The ion wind nozzles 3026 are used for neutralizing the static electricity on the surface of the UTG glass, further improving the cleaning quality, preventing the UTG glass from being adsorbed to the conveying belt, and preventing the UTG glass from being difficult to take down.A waste collection box 3022 is arranged between the first rack 102 and the second rack 301, which provides a centralized storage area for the UTG glass leftover and debris, facilitating subsequent processing.

[0047] The dust collection assembly includes a roller cover 307, which is used to protect the dust removal brush and the dust collection system from external interference. The roller cover 307 is arranged at the top of the mounting plate one 3017 and the mounting plate two 3018. The arrangement of the roller cover 307 optimizes the working area of the dust removal brush. The outer part of the roller cover 307 is provided with a motor two 308, which provides driving power for the dust removal brush roller one 309. The output end of the motor two 308 is provided with the dust removal brush roller one 309. The dust removal brush roller one 309 cleans the dust remaining on the surface of the UTG glass through rotating action. The bottom of the roller cover 307 is provided with a collection plate 3010, which is used to collect the debris falling during the cleaning process, keeping the equipment running area clean. The dust removal brush roller one 309 is in contact with the bottom of the conveying belt two 302 and the conveying belt three 3019. The dust removal brush roller one 309 cleans the residual on the belt through contact with the belt. The roller cover 307 is connected with the dust collection pipe 3011 through the pipeline, which sucks away the dust and solid flows to the collection plate 3010 for regular processing.

[0048] Please refer to the attached Figure 9 -attached Figure 12The split ear material conveying mechanism 4 is arranged on the right side of the splitting mechanism 3, and is used to convey the finished product after cutting. The split ear material conveying mechanism 4 comprises a rack three 408, which is the main support structure of the split ear material conveying system and ensures stable operation of the equipment. The rack three 408 is arranged on the right side of the splitting mechanism 3, and the arrangement of the rack three 408 facilitates the reception of the UTG glass finished product after splitting. Multiple waste glass collection barrels 404 are arranged in the interior of the rack three 408, and the waste glass collection barrels 404 are used to collect UTG glass waste and reduce pollution of the production environment. The bottom of the waste glass collection barrel 404 is provided with an opening, and the waste falling into the waste glass collection barrel 404 is sucked to the lower side by a fan. The interior of the rack three 408 is provided with a support 4012, which provides installation support for the conveying belt and the variable-distance module motor 405. The top of the support 4012 is provided with the variable-distance module motor 405, which is used to adjust the width of the conveying belt. The width is adjusted at equal intervals to adapt to UTG glasses of different specifications. The support 4012 is connected with the corresponding automatic variable-width conveying belt 402 through multiple moving plates 4011. The moving plates 4011 provide installation positions for the conveying belt, and are connected with the output end of the variable-distance module motor 405. The power source of the automatic variable-width conveying belt 402 is transmitted by a belt conveying motor 401, which provides stable driving force for the conveying belt to ensure stable transmission of the UTG glass. The belt conveying motor 401 is arranged on the top of the rack three 408, and the arrangement position of the belt conveying motor 401 facilitates equipment maintenance. The top of the variable-distance module motor 405 is provided with a ridge plate 407, which is used to guide the flow direction of the waste to the waste UTG glass collection barrel. The top of the outermost moving plate 4011 is provided with an air cylinder 4010, which provides auxiliary power for the breaking of the UTG glass corner material. The output end of the air cylinder 4010 is provided with a broken ear material 403, which separates the UTG glass corner material through a breaking action. Dust removal brush rollers two 406 are arranged between the bottom of the automatic variable-width conveying belt 402 and the interior of the conveying belt one 101. The dust removal brush rollers two 406 are used to clean the debris at the bottom of the conveying belt. The bottom of the waste glass collection barrel 404 is provided with an organ case 409, which provides sealed protection for waste collection and prevents the spread of debris.

[0049] The longitudinal cutting mechanism 2 further comprises a sliding rail three 205. The longitudinal cutting mechanism 2 is manually operated, and the sliding rail three 205 is arranged on the top of the conveying belt one 101. The sliding rail three 205 provides a stable moving track for the longitudinal cutting head. Multiple sliding blocks 206 are respectively slidably arranged on the outer part of the sliding rail three 205. The sliding blocks 206 control the position of the longitudinal cutting head through a sliding action. Air bag cutting heads two 207 are arranged on the outer part of the sliding blocks 206. The air bag cutting heads two 207 provide precise cutting function for the longitudinal cutting process.

[0050] The top of mounting plate 2 3018 is also equipped with a splitting mechanism 8, which assists in the splitting operation of the UTG glass. The splitting mechanism 8 includes a screw jack 2 804, which provides a height adjustment function to create a height difference so that the UTG glass falls due to its own weight, thus achieving splitting. The screw jack 2 804 is located on the top of mounting plate 2 3018, and a linear motor mover 5 803 is installed outside the screw jack 2 804. The linear motor mover 5 803 provides a power source for the splitting mechanism 8, and a striking plate 801 is installed at the output end of the linear motor mover 5 803. The striking plate 801 rotates... The striking action assists in splitting the UTG glass. An air knife 802 is installed on the right side of mounting plate 2 3018. The air knife 802 further assists the splitting operation through airflow. A gantry 6 is installed on the top of mounting plate 1 3017. The gantry 6 provides a mounting position for the camera 7 and the detection device. The camera 7 is installed on the inner side of the gantry 6. The camera 7 is a wire harness camera, which can accurately locate the edge of the UTG glass and ensure the accuracy of the cutting path. The four outer corners of frame 1 102 and frame 2 301 are connected to the corresponding partition doors 9 through multiple hinges. The partition doors 9 provide safety protection for the internal components of the equipment, prevent external interference, and facilitate equipment maintenance.

[0051] Working principle: First, the produced UTG glass is conveyed to the conveyor belt 101. Five sets of follow-up cross-cutting mechanisms 5 move forward and, after positioning themselves on the UTG glass, move synchronously with the conveyor belt 101. While moving, they perform cross-cutting on the UTG glass. Each set of follow-up cross-cutting mechanisms 5 is equipped with two sets of airbag cutter heads 503, driven by linear motor mover 504. The follow-up cutting is achieved through slide rail 501 and linear motor mover 502. Cross-cutting supports three cutting forms: facing cut, split cut, and single-head cut, to meet the processing requirements of UTG glass of different specifications. At the same time, the edge-finding sensor 505 will locate the UTG glass material in real time and calibrate the cutting path to ensure cutting accuracy. The bellows cover 103 effectively protects the cleanliness of the working environment.

[0052] After the transverse cutting is completed, the UTG glass enters the longitudinal cutting mechanism 2. The manual or automatic longitudinal cutting mode can be selected according to the needs. The manual longitudinal cutting device is located at the end of the transverse cutting conveyor 1 and is suitable for scenarios that require flexible adjustment. The automatic longitudinal cutting is completed by the slider 206 on the slide rail 201 and slide rail 3 205. The airbag cutter head 1 202 and airbag cutter head 207 are driven by motor 1 204 to achieve precise cutting.

[0053] Subsequently, the UTG glass enters the splitting mechanism 3 for splitting processing. A waste collection box 3022 is arranged between the cross-cut conveying mechanism 1 and the splitting mechanism 3, for collecting the falling waste. The waste collection box 3022 can be pulled out by opening the partition door 9, facilitating the disposal of waste. The splitting mechanism 3 supports three splitting methods: first, the preliminary splitting is completed by gravity through the height difference between the conveying belt two 302 and the conveying belt three 3019; second, the UTG glass is further split by rotating the paddle 801 driven by the linear motor mover five 803; and finally, the UTG glass is split by the airflow of the air knife 802 to achieve the splitting effect. In addition, the wire bundle camera 7 equipped at the top of the conveying belt two 302 can accurately position the edge of the UTG glass, and real-time calibrate the cutting path to ensure that each piece of UTG glass meets the production standards.

[0054] To improve the processing precision, the slide rod 3016 cooperates with the flat glass wheel 303 to stabilize the flatness of the UTG glass during transmission. At the same time, the dust collection assembly cleans the dust by the dust removal brush cylinder one 309, and the dust is sucked away by connecting the cylinder cover 307 with the dust collection pipe 3011. Solid waste is periodically treated by flowing into the collection plate 3010 to keep the equipment clean.

[0055] The blow pipe two 3024 and the electrostatic wind pipe 3025 arranged at the bottom right of the conveying belt three 3019 further optimize the waste treatment. The blow pipe two 3024 is used to blow the broken UTG glass to prevent it from hitting the electrostatic wind pipe 3025. The uniformly distributed ion wind nozzles 3026 on the outside of the electrostatic wind pipe 3025 are used to neutralize the static electricity on the surface of the UTG glass, preventing the UTG glass and the conveyor belt from being attracted together due to static electricity, and facilitating subsequent separation.

[0056] Finally, the split UTG glass enters the ear material conveying mechanism 4 through the automatic variable-width conveying belt 402. The variable-distance module motor 405 is used to adjust the width of the conveying belt at equal intervals to adapt to UTG glasses of different specifications. The ear material of the split UTG glass is separated by the cylinder 4010 driven pressure breaking ear material device 403. The waste falls into the waste glass collection barrel 404. The bottom of the waste glass collection barrel 404 is connected with the organ case 409, which is connected to the below through the floor hole. The fan collects the waste to the designated area, effectively preventing dust from spreading into the workshop, ensuring a clean working environment. At the same time, the dust removal brush cylinder two 406 cleans the conveying belt to keep the transmission path clean. The ridge metal 407 guides the waste to flow into the waste UTG glass collection barrel, further improving the efficiency of waste management.

[0057] In addition, each conveyor belt bottom is provided with a dust removing brush roller 406, through a spray pipe to form the effect of middle blowing and two sides suction on the conveyor belt, to ensure the stable conveying of the UTG glass, and avoid the UTG glass and the conveyor belt from being adsorbed together due to the electrostatic effect;

[0058] The whole system is connected with the waste glass discharge pipe 306 through the dust filtering interface 304 at the rear side of the second rack 301, and is linked with the dust collecting pipe 3011 and the organ dust collecting cover 3012 to clean the dust and debris generated in the processing, and ensure the cleanness and efficient operation of the equipment.

[0059] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A cold stage cutting production line for UTG glass raw material production, characterized in that, The utility model relates to a kind of UTG glass cutting machine, including: Cross-cut conveying mechanism (1) for sending UTG glass from conveying belt into cutting table and follow-up cross-cutting; Longitudinal cutting mechanism (2) for cutting according to demand longitudinally; Split mechanism (3) is arranged on the right side of cross-cut conveying mechanism (1), for separating after cutting UTG glass; Split ear material conveying mechanism (4) is arranged on the right side of split mechanism (3), for separating after cutting glass separates ear material and transports finished product away; The cross-cut conveying mechanism (1) includes frame one (102), the top of the frame one (102) is equidistantly provided with a plurality of slide rails one (105), the top of the frame one (102) is provided with conveying belt one (101), the top of the slide rails one (105) is slid with a plurality of linear motor movers one (104), the top of the linear motor mover one (104) is all provided with follow-up cross-cutting mechanism (5), and the frame one (102) is connected with organ shield (103) by a plurality of connecting plates (106).

2. The cold end cutting line for producing raw materials of UTG glass according to claim 1, characterized in that, The longitudinal cutting mechanism (2) includes slide rails two (201), the top of the slide rails two (201) are all rotationally connected in split mechanism (3), the output of the slide rails two (201) is all provided with linear motor mover two (203), the outside of the linear motor mover two (203) is all provided with motor one (204), and the output of the motor one (204) is all provided with air bag cutter head one (202).

3. The cold end cutting line for producing raw materials of UTG glass according to claim 1, characterized in that, The split mechanism (3) includes rack two (301), which is provided on the right side of the cross-cut conveying mechanism (1), and a plurality of screw elevators one (3014) are equidistantly arranged on the top of the rack two (301), the input end of the screw elevators one (3014) is provided with a rocking handle (305), and the top of each group of screw elevators one (3014) is provided with a mounting plate one (3017) and a mounting plate two (3018), the top of the mounting plate one (3017) and the mounting plate two (3018) is provided with a conveying belt two (302) and a conveying belt three (3019), and a plurality of mounting holes (3023) are equidistantly arranged on the outer side of the conveying belt two (302) and the conveying belt three (3019), one of which is provided with a longitudinal cutting mechanism (2), and the two sides of the conveying belt two (302) and the conveying belt three (3019) are provided with fixed blocks (3015), and the fixed blocks (3015) are provided with slide rods (3016) therebetween, and a plurality of flat glass wheels (303) are slid on the outer side of the slide rods (3016), respectively, the top of the mounting plate one (3017) and the mounting plate two (3018) is provided with a dust collecting assembly, the right bottom of the conveying belt three (3019) is equidistantly provided with a blowing pipe two (3024) and an electrostatic wind pipe (3025), and the electrostatic wind pipe (3025) is arranged at the bottom of the blowing pipe two (3024), a plurality of ion wind nozzles (3026) are equidistantly arranged on the outer side of the electrostatic wind pipe (3025), and a waste collecting box (3022) is arranged between the rack one (102) and the rack two (301).

4. The cold end cutting line for producing raw materials of UTG glass according to claim 1, characterized in that, The split ear material conveying mechanism (4) includes rack three (408), which is provided on the right side of the split mechanism (3), and a plurality of waste glass collecting barrels (404) are arranged in the rack three (408), a support (4012) is arranged in the rack three (408), a variable pitch module motor (405) is arranged on the top of the support (4012), the support (4012) is connected with the corresponding automatic variable width conveying belt (402) through a plurality of moving plates (4011), the power source of the automatic variable width conveying belt (402) is driven by a belt conveying motor (401), and the belt conveying motor (401) is arranged on the top of the rack three (408), the top of the variable pitch module motor (405) is provided with a ridge plate (407), the top of the outermost moving plate (4011) is provided with a gas cylinder (4010), the output end of the gas cylinder (4010) is provided with a broken ear material (403), a dust removal brush cylinder two (406) is arranged between the bottom of the automatic variable width conveying belt (402), and the dust removal brush cylinder two (406) is also arranged in the inside of the conveying belt one (101), and the bottom of the waste glass collecting barrel (404) is provided with an organ case (409).

5. The cold end cutting line for producing raw materials of UTG glass according to claim 1, characterized in that, The longitudinal cutting mechanism (2) further comprises a sliding rail three (205) arranged on the top of the conveying belt one (101), and the outer part of the sliding rail three (205) is slidably provided with a plurality of sliding blocks (206), and the outer part of each of the sliding blocks (206) is provided with an air bag cutter head two (207).

6. A cold end cutting line for producing a UTG glass raw material according to claim 3, characterized in that, The dust collection assembly comprises a roller cover (307) arranged on the top of the mounting plate one (3017) and the mounting plate two (3018), and the outer part of the roller cover (307) is provided with a motor two (308), and the output end of the motor two (308) is provided with a dust removal brush roller one (309), and the bottom of the roller cover (307) is provided with a collection plate (3010), and the dust removal brush roller one (309) is in contact with the bottom of the conveying belt two (302) and the conveying belt three (3019) respectively.

7. The cold end cutting line for producing raw materials of UTG glass according to claim 1, characterized in that, The follow-up transverse cutting mechanism (5) comprises a sliding rail four (501) arranged on the top of the linear motor mover one (104), and the outer part of the sliding rail four (501) is slidably provided with a linear motor mover three (502), and the outer part of the linear motor mover three (502) is provided with a linear motor mover four (504), and the output end of the linear motor mover four (504) is provided with an air bag cutter head three (503), and the outer part of the linear motor mover three (502) is provided with an edge-finding sensor (505).

8. The cold end cutting line for producing a UTG glass raw material according to claim 6, wherein The top of the mounting plate two (3018) is further provided with a splitting mechanism (8), and the splitting mechanism (8) comprises a screw elevator two (804) arranged on the top of the mounting plate two (3018), and the outer part of one of the screw elevators two (804) is provided with a linear motor mover five (803), and the output end of the linear motor mover five (803) is provided with a beating plate (801), and the right side of the mounting plate two (3018) is provided with an air knife (802).

9. The cold end cutting line for producing a UTG glass raw material according to claim 3, wherein, The top of the mounting plate one (3017) is provided with a gantry (6), and the inner side of the gantry (6) is provided with a camera (7), and the outer side of the rack one (102) and the rack two (301) is connected with a corresponding partition door (9) through a plurality of hinges. The top of the mounting plate one (3017) is provided with a gantry (6), and the inner side of the gantry (6) is provided with a camera (7), and the outer side of the rack one (102) and the rack two (301) is connected with a corresponding partition door (9) through a plurality of hinges.

10. The cold end cutting line for producing a UTG glass raw material according to claim 3, wherein, The rear side of the rack two (301) is provided with a plurality of dust filtering interfaces (304), the rear side of the rack two (301) is also provided with a waste glass discharge pipe (306), the top of the rack two (301) is provided with three dust collection pipes (3011), and the dust collection pipes (3011) are divided into two suction and one blowing, an organ dust collection cover (3012) is arranged between the bottom of the conveying belt three (3019) and the conveying belt two (302), the organ dust collection cover (3012) is connected with the waste glass discharge pipe (306), air suction pipes (3020) and air blowing pipes (3021) are arranged at equal intervals between the conveying belt three (3019) and the conveying belt two (302), the interfaces of the air suction pipes (3020) and the drum cover (307) are respectively connected with corresponding dust collection pipes (3011) through pipelines, the interfaces of the air blowing pipes (3021) are respectively connected with corresponding dust collection pipes (3011) through pipelines, and a plexiglass cover (3013) is arranged between the conveying belt three (3019) and the conveying belt two (302), and a dust collector (3027) is arranged in the plexiglass cover (3013).

Citation Information

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