Diamond wire cutting solar aluminum frame device
The diamond wire cutting device, which automatically adjusts the angle by using a motor-driven screw and clamping structure, solves the problem of insufficient fixing strength of aluminum frames during the cutting process, and achieves high-precision and safe cutting results.
Patent Information
- Application Number
- CN202423030804.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing diamond wire cutting equipment lacks sufficient fixing strength when cutting aluminum frames, causing the aluminum frames to easily shift during the cutting process and posing a risk of injury to workers.
A device for cutting aluminum frames for solar panels using diamond wire cutting was designed. It employs a motor-driven screw and a clamping structure. The motor drives the screw to rotate and the slider to move. Combined with the clamping structure, the angle is automatically adjusted and the aluminum frame is fixed, avoiding manual pushing and adjustment.
It enables automatic fixing and angle adjustment of the aluminum frame, improving cutting accuracy and safety, and reducing the risks of manual operation.
Smart Images
Figure CN223532169U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of diamond wire cutting devices, specifically a diamond wire cutting device for aluminum frames of solar cells. Background Technology
[0002] Solar power generation is a technology that converts solar energy into electrical energy. Solar power generation requires solar panels to convert solar energy into electrical energy. When installing solar panels, a frame needs to be fixed around them. The frame is often made of aluminum to protect the solar panel.
[0003] Aluminum frames are the main material for solar panel frames. When assembling the aluminum frame, a diamond wire cutting device is needed for cutting. Existing diamond wire cutting devices use a unidirectional or reciprocating circular motion of the diamond wire to create a relative grinding motion between the diamond wire and the object being cut, thus achieving the cutting purpose. However, during the cutting process, manual adjustment and positioning of the aluminum frame are required. Workers hold the aluminum frame to be cut and then push it to make the cut. This results in insufficient fixing strength for the aluminum frame, making it prone to shifting during cutting and failing to achieve the required cutting angle, as well as posing a risk of injury to workers. To solve this problem, we propose a diamond wire cutting device for solar panel aluminum frames. Utility Model Content
[0004] This invention provides a device for cutting aluminum frames for solar panels using diamond wire, which solves the problem of diamond wire cutting devices.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a diamond wire cutting device for solar aluminum frames, comprising a body, a worktable fixedly connected to the front side of the body, a base fixedly installed at the bottom of the body for supporting the body and the worktable, a slot being provided inside the worktable, and a screw being movably fitted inside the slot, and a first motor being fixedly installed at the rear side of the worktable, with the output shaft of the first motor fixedly connected to the screw.
[0006] The screw is movably fitted with a slider, and a fixed rod is fixedly connected above the slider. A semicircular instrument is fixedly connected to the outside of the fixed rod, and the semicircular instrument is in contact with the upper surface of the worktable without hindering the movement of the slider. One end of the fixed rod extends to the outside of the semicircular instrument and is fixedly connected to a bearing, and a clamping structure is movably fitted through the bearing.
[0007] The clamping structure includes a fixed seat, a limiting plate, a clamping plate, a sliding plate, and a connecting rod. The fixed seat is movably fitted onto the outside of the bearing, and the fixed seat has a sliding groove and a threaded hole inside. The fixed seat is movably connected to the sliding plate through the sliding groove, and the fixed seat can limit the sliding plate when it slides using the sliding groove. The sliding plate is fixedly connected to the limiting plate, and the limiting plate has a circular hole inside. The connecting rod is movably connected inside the circular hole of the limiting plate, and the connecting rod can connect the fixed seat and the limiting plate together through the threaded hole of the fixed seat. A clamping plate is fixedly installed on the top of the fixed seat, and the clamping plate has two holes inside.
[0008] Optionally, the bottom of each hole on the clamping plate is provided with a threaded round hole, and a first spring is fixedly installed at the bottom of each of the two holes. A lower pressure plate is fixedly installed above the two first springs. A lower pressure rod is movably fitted onto the clamping plate through the hole, and the lower pressure rod extends into the threaded round hole and is threadedly connected to it. At the same time, a collar is fixed to the outside of the lower pressure rod. When the thread of the lower pressure rod rotates downward, the collar can squeeze the lower pressure plate.
[0009] Optionally, the fixing seat has an installation groove at the end away from the clamping plate, and a second spring is fixedly installed inside the installation groove. A pull rod is movably fitted inside the second spring, and one end of the second spring is fixed to the upper side of one side of the pull rod. A protrusion is fixedly connected to the bottom of the pull rod, and the protrusion can be limited by the pulling force of the second spring when it moves up and down inside the installation groove.
[0010] Optionally, the internal movable assembly of the machine body includes multiple connecting shafts, and each connecting shaft is fixedly mounted with a rotating wheel on its exterior. The rotating wheel is externally connected via diamond wire drive, and the diamond wire can cut the aluminum frame. A second motor is fixedly mounted on the side of the machine body, and the output shaft of the second motor is fixedly connected to the connecting shaft.
[0011] Optionally, the semicircular instrument has degrees engraved on its upper part and a circular groove is provided below the degrees. The circular groove can limit the fixed seat through a pull rod.
[0012] This invention uses a second motor to drive the connecting shaft to rotate. Since a rotating wheel is fixedly mounted on the outside of the connecting shaft, it can drive the rotating wheel to rotate. Simultaneously, the rotating wheel is connected via diamond wire transmission, which can drive the diamond wire to cut the aluminum frame. At the same time, a first motor drives a screw to rotate. Because a slider is fitted on the outside of the screw, it can move the clamping structure fitted on the outside of the bearing, eliminating the need for manual pushing. Furthermore, by pulling up, the cutting angle can be adjusted. After adjustment, releasing the pull rod utilizes the elasticity of the second spring to allow the pull rod to enter the circular groove, which can limit and fix the fixed seat. Rotating the connecting rod connects the fixed seat and the limiting plate together, causing the clamping plate and limiting plate to clamp the aluminum frame. Simultaneously, it can press down on the rotating lower pressure rod, causing the lower pressure plate to move downwards to assist the clamping structure in fixing the aluminum frame. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the diamond wire cutting structure of this utility model;
[0015] Figure 3 This is a schematic diagram of the screw drive structure of this utility model;
[0016] Figure 4 This is a schematic diagram of the clamping structure of this utility model;
[0017] Figure 5 This is a cross-sectional schematic diagram of the clamping structure of this utility model;
[0018] Figure 6 This is a schematic diagram of the structure of the semicircular instrument of this utility model. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figures 1 to 6This utility model provides a diamond wire cutting device for solar aluminum frames, including a body 1. Diamond wire 21 can be installed inside the body 1 to facilitate cutting. A worktable 2 is fixedly connected to the front side of the body 1. A slot can be opened inside the worktable 2 to facilitate the installation of a clamping structure 10. A base 3 is fixedly installed at the bottom of the body 1. The base 3 can be used to support the body 1 and the worktable 2 to facilitate their operation. The worktable 2 has a slot inside, and a screw 4 is movably fitted inside the slot. The screw 4 can drive a slider 6 to move. A first motor 5 is fixedly installed at the rear side of the worktable 2. The first motor 5 can drive the screw 4 to rotate, and the output shaft of the first motor 5 is fixedly connected to the screw 4.
[0021] The screw 4 is externally fitted with a slider 6. The slider 6 slides inside the slot of the worktable 2, driving the clamping structure 10 to approach the diamond wire 21 for cutting. A fixing rod 7 is fixedly connected above the slider 6. The fixing rod 7 can fix the semicircular instrument 8 and the bearing 9. The semicircular instrument 8 is fixedly connected to the outside of the fixing rod 7. The semicircular instrument 8 can be adjusted to the required degree. The semicircular instrument 8 fits against the upper surface of the worktable 2 without hindering the movement of the slider 6. One end of the fixing rod 7 extends to the outside of the semicircular instrument 8 and is fixedly connected to the bearing 9. The bearing 9 can rotate the fixing seat 11. The clamping structure 10 is movably fitted through the bearing 9. The clamping structure 10 can clamp the aluminum frame.
[0022] The clamping structure 10 includes a fixed base 11, a clamping plate 12, a clamping plate 13, a sliding plate 14, and a connecting rod 15, which can clamp an aluminum frame by cooperating with the fixed base 11 and a limiting plate. The fixed base 11 is movably fitted outside the bearing 9, and the fixed base 11 has a sliding groove and a threaded hole inside. The fixed base 11 is movably connected to the sliding plate 14 through the sliding groove. The sliding plate 14 can slide inside the fixed base, and the fixed base 11 can limit the sliding plate 14 when it slides by using the sliding groove. The sliding plate 14 is fixedly connected to the limiting plate 12. Position plate 12 can limit the aluminum frame, and the inside of position plate 12 has a round hole. A connecting rod 15 is movably connected inside the round hole of position plate 12. The connecting rod 15 can be used to connect and separate fixed seat 11 and position plate 12. The connecting rod 15 can connect fixed seat 11 and position plate 12 together through the threaded hole of fixed seat 11. A clamping plate 13 is fixedly installed on the top of fixed seat 11. A pressure plate 24 can be installed inside clamping structure 10 to assist clamping structure 10. The inside of clamping plate 13 has two holes.
[0023] Please see Figures 4 to 6The bottom of each hole on the clamping plate 13 is provided with a threaded round hole, and a first spring 25 is fixedly installed at the bottom of each hole. The first spring 25 can be used to reset the lower pressure plate 24. The lower pressure plate 24 is fixedly installed above the two first springs 25. The lower pressure plate 24 can be used to assist the clamping structure 10 in fixing the aluminum frame. The clamping plate 13 is movably fitted with a lower pressure rod 16 through the hole. The lower pressure rod 16 can be used to control the downward pressure of the lower pressure plate 24. The lower pressure rod 16 extends into the threaded round hole and is threadedly connected to it. At the same time, a collar is fixed to the outside of the lower pressure rod 16. When the thread of the lower pressure rod 16 rotates downward, the collar can squeeze the lower pressure plate 24.
[0024] Please see Figures 4 to 6 The fixed base 11 has an installation groove at the end away from the clamping plate 13, and a second spring 17 is fixedly installed inside the installation groove. The pull rod 18 can be reset by the second spring 17. The pull rod 18 is movably fitted inside the second spring 17. The angle can be adjusted and the fixed base 11 can be limited by the pull rod 18. One end of the second spring 17 is fixed to the upper side of one side of the pull rod 18. A protrusion is fixedly connected to the bottom of the pull rod 18, and the protrusion can be limited by the pulling force of the second spring 17 when it moves up and down inside the installation groove.
[0025] Please see Figures 1 to 2 The machine body 1 has multiple connecting shafts 19 internally mounted. These connecting shafts 19 drive rotating wheels 20 to rotate, and each connecting shaft 19 has a rotating wheel 20 fixedly mounted externally. The rotating wheels 20 drive diamond wire 21 for cutting. The external parts of the rotating wheels 20 are connected via the diamond wire 21 for transmission. The diamond wire 21 can cut aluminum frames. A second motor 22 is fixedly mounted on the side of the machine body 1. The second motor 22 drives the connecting shafts 19 to rotate, and the output shaft of the second motor 22 is fixedly connected to the connecting shafts 19. Note: Diamond wire cutting equipment is existing technology; this application does not improve upon it but only utilizes its cutting performance to achieve cutting.
[0026] Please see Figures 4 to 6 The semicircular instrument 8 has degrees engraved on its upper part and a circular groove 23 is provided below the degrees. The circular groove 23 can limit the fixed seat 11 through the pull rod 18.
[0027] In summary, this diamond wire cutting device for solar aluminum frames, when in use, fixes the aluminum frame using the clamping structure 10. The rotating connecting rod 15 connects the fixing seat 11 and the limiting plate 12 together, so that the clamping plate 13 and the limiting plate 12 clamp the aluminum frame. At the same time, it can press the rotating pressing rod 16, so that the pressing plate 24 moves downward to assist the clamping structure 10 in fixing the aluminum frame. The second motor 22 drives the connecting shaft 19 to rotate. Since the rotating wheel 20 is fixedly installed on the outside of the connecting shaft 19, it can drive the rotating wheel 20 to rotate. At the same time, the rotating wheel 20 is connected to the diamond wire 21, which can drive the diamond wire 21 to cut the aluminum frame. Simultaneously, the first motor 5 drives the screw 4 to rotate. Since the screw 4 is fitted with a slider 6, it can drive the clamping structure 10 fitted on the outside of the bearing 9 to move. When a cutting angle is required, the cutting angle can be adjusted by pulling up the lever 18. After adjustment, the lever 18 can be released and the elastic force of the second spring can be used to make the lever 18 enter the circular groove 23, which can limit and fix the fixed seat 11.
[0028] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances. Moreover, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A diamond wire cutting device for solar panel aluminum frames, comprising a body, a worktable fixedly connected to the front side of the body, and a base fixedly installed at the bottom of the body for supporting the body and the worktable, characterized in that... The workbench has a slot inside, and a screw is movably fitted inside the slot. A first motor is fixedly installed on the rear side of the workbench, and the output shaft of the first motor is fixedly connected to the screw. The screw is movably fitted with a slider, and a fixed rod is fixedly connected above the slider. A semicircular instrument is fixedly connected to the outside of the fixed rod, and the semicircular instrument is in contact with the upper surface of the worktable without hindering the movement of the slider. One end of the fixed rod extends to the outside of the semicircular instrument and is fixedly connected to a bearing, and a clamping structure is movably fitted through the bearing. The clamping structure includes a fixed seat, a limiting plate, a clamping plate, a sliding plate, and a connecting rod. The fixed seat is movably fitted onto the outside of the bearing, and the fixed seat has a sliding groove and a threaded hole inside. The fixed seat is movably connected to the sliding plate through the sliding groove, and the fixed seat can limit the sliding plate when it slides using the sliding groove. The sliding plate is fixedly connected to the limiting plate, and the limiting plate has a circular hole inside. The connecting rod is movably connected inside the circular hole of the limiting plate, and the connecting rod can connect the fixed seat and the limiting plate together through the threaded hole of the fixed seat. A clamping plate is fixedly installed on the top of the fixed seat, and the clamping plate has two holes inside.
2. The device for cutting aluminum frames for solar panels using diamond wire cutting according to claim 1, characterized in that: The bottom of each hole on the clamping plate is provided with a threaded round hole, and a first spring is fixedly installed at the bottom of each of the two holes. A lower pressure plate is fixedly installed above the two first springs. A lower pressure rod is movably fitted onto the clamping plate through the hole, and the lower pressure rod extends into the threaded round hole and is threadedly connected to it. At the same time, a collar is fixed to the outside of the lower pressure rod. When the thread of the lower pressure rod rotates downward, the collar can squeeze the lower pressure plate.
3. The device for cutting aluminum frames for solar panels using diamond wire cutting according to claim 1, characterized in that: The mounting base has an installation groove at the end away from the clamping plate, and a second spring is fixedly installed inside the installation groove. A pull rod is movably fitted inside the second spring, and one end of the second spring is fixed to the upper side of one side of the pull rod. A protrusion is fixedly connected to the bottom of the pull rod, and the protrusion can be limited by the pulling force of the second spring when it moves up and down inside the installation groove.
4. The device for cutting aluminum frames for solar panels using diamond wire cutting according to claim 1, characterized in that: The internal movable assembly of the machine body contains multiple connecting shafts, and each connecting shaft is fixedly mounted with a rotating wheel on its exterior. The external of the rotating wheel is connected by diamond wire drive, and the diamond wire can cut the aluminum frame. A second motor is fixedly mounted on the side of the machine body, and the output shaft of the second motor is fixedly connected to the connecting shaft.
5. The device for cutting aluminum frames for solar panels using diamond wire cutting according to claim 1, characterized in that: The semicircular instrument has degrees engraved on its top and a circular groove below the degrees. The circular groove can limit the position of the fixed seat through a pull rod.