Disinfectant filling device with clamping mechanism

By designing a clamping mechanism and transmission components for the disinfectant filling device, the problems of inaccurate positioning of disinfectant bottles and manual operation were solved, realizing automated filling and improving production efficiency and quality.

CN223534840UActive Publication Date: 2025-11-11ANSHUN JIEJIEKANG BIOTECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423021877.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-11
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing disinfectant filling equipment cannot accurately position disinfectant bottles, is prone to leakage, and requires manual operation, resulting in low production efficiency.

Method used

A disinfectant filling device with a clamping mechanism was designed. The device uses a transmission assembly and a clamping plate to fix and automate the operation of the disinfectant bottle. The device includes a two-way lead screw, a reciprocating lead screw, a cylinder and a clamping plate to achieve an automated filling and unloading process.

Benefits of technology

It has enabled automated filling of disinfectant, reduced labor costs and production time, improved filling speed and quality, ensured the stability and safety of the filling process, and met the automation requirements of the entire production line.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223534840U_ABST
    Figure CN223534840U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of disinfectant filling, and particularly relates to a disinfectant filling device with a clamping mechanism, which comprises a worktable, a conveying belt is arranged on one side of the top of the worktable, and first support frames are fixedly connected to the top of the worktable and are positioned on two sides of the conveying belt; sliding plates are symmetrically and slidably connected between the two first supporting frames through sliding rods, first clamping plates are fixedly connected to the inner sides of the two sliding plates, filling heads are arranged above the first clamping plates, a first limiting rod is arranged on one side of the top of the workbench, and a moving plate is slidably connected to the outer portion of the first limiting rod; the utility model provides a disinfectant filling device with a clamping mechanism, and solves the problems that in the prior art, in the filling process, it cannot be guaranteed that disinfectant bottles on a conveying belt can stop to a designated position for filling, leakage is prone to occurring in the filling process, the disinfectant bottles need to be taken away manually after filling is completed, and the filling efficiency is high. And a large amount of manpower is wasted, the production time is increased, and the production efficiency is reduced when the next working procedure is carried out.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of 84 disinfectant filling, specifically a disinfectant filling device with a clamping mechanism. Background Technology

[0002] Disinfectant is a highly effective disinfectant mainly composed of sodium hypochlorite (HaCl0). It is a colorless or pale yellow liquid with an effective chlorine content of 5.5-6.5%. It is widely used for hygiene and disinfection in hotels, tourism, hospitals, food processing industries, and households. It has a pungent odor. During the production process, the finished disinfectant needs to be filled into corresponding bottles on filling equipment for storage and sale.

[0003] However, existing technology cannot guarantee that the disinfectant bottles on the conveyor belt will stop at the designated position for filling during the filling process. Moreover, leakage is prone to occur during the filling process. After filling, the bottles need to be removed manually to proceed to the next process, which wastes a lot of manpower, increases production time, and reduces production efficiency. Therefore, it is necessary to develop an automatic filling device for 84 disinfectant to solve the existing production efficiency problems. Utility Model Content

[0004] In view of the above-mentioned problems in the prior art, the main objective of this utility model is to provide a disinfectant filling device with a clamping mechanism.

[0005] The technical solution of this utility model is as follows: a disinfectant filling device with a clamping mechanism, comprising a workbench, characterized in that a conveyor belt is provided on one side of the top of the workbench, and a first support frame is fixedly connected to the top of the workbench and on both sides of the conveyor belt. A sliding plate is symmetrically slidably connected between the two first support frames via a sliding rod. A first clamping plate is fixedly connected to the inner side of each of the two sliding plates. A filling head is provided above the first clamping plate. A first limiting rod is provided on one side of the top of the workbench. A moving plate is slidably connected to the outside of the first limiting rod. A cylinder is symmetrically rotatably connected to one side of the moving plate. A second clamping plate is rotatably connected to the output end of each of the two cylinders. A transmission assembly is provided on the inner side of the first support frame.

[0006] In a preferred embodiment, the transmission assembly includes a bidirectional lead screw and a linkage unit. The two slide plates are respectively threaded to the outer sides of the bidirectional lead screw. One end of the bidirectional lead screw extends to the outer side of the first support frame and is fixedly connected to a first bevel gear. The movable plate can be moved by the linkage unit.

[0007] In a preferred embodiment, the linkage unit includes a reciprocating screw, a fixed plate is fixedly connected to the top of the worktable away from the conveyor belt, a first limiting rod is fixedly connected to the inner side of the fixed plate, the reciprocating screw is rotatably connected to the inner side of the fixed plate, a motor is fixedly connected to the outer side of the fixed plate through a mounting plate, the output end of the motor extends to the inner side of the fixed plate and is fixedly connected to the reciprocating screw, a second bevel gear is fixedly connected to one end of the reciprocating screw, the first bevel gear and the second bevel gear are meshed, a movable frame is slidably connected to the top side of the worktable, the movable frame is threaded to the outside of the reciprocating screw, and a first push plate and a second push plate are fixedly connected to the inner two sides of the movable frame, respectively.

[0008] In a preferred embodiment, the inner side of the movable plate is fixedly connected to a rotating shaft via a mounting plate, and the two second clamping plates are respectively rotatably connected to the outer sides of the rotating shaft. A rubber anti-slip pad is fixedly connected to the inner side of the second clamping plate.

[0009] In a preferred embodiment, a second limiting rod is fixedly connected to the lower inner side of the fixed plate, the movable plate is slidably connected to the outside of the second limiting rod, and the conveyor belt is driven by a drive motor inside the workbench to intermittently convey the filling bottles.

[0010] In a preferred embodiment, a feeding chute is provided on the top of the workbench near the conveyor belt, a second support plate is fixedly connected to the top of the workbench near the first support frame, the filling head is fixedly connected to the bottom of the second support plate, a hose is installed on the top of the filling head extending to the outside of the second support plate, and a feed inlet is fixedly connected to one end of the hose on one side of the second support plate.

[0011] The beneficial effects of this utility model are as follows:

[0012] This device has a relatively simple structure, is easy to operate, and has a high safety factor. Employees can quickly learn to operate it, saving production time and labor costs. During filling, the first and second clamping plates can clamp and fix the filling bottles, ensuring stable filling and preventing the disinfectant from spilling. The filling speed is fast and the loss is low. After filling, the filling bottles can be automatically unloaded, ensuring the filling quality and product quality of the disinfectant. It can adapt to the automated production line. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings.

[0014] Figure 1 This is a perspective view of the present utility model;

[0015] Figure 2 This is a perspective view of the second aspect of the present invention;

[0016] Figure 3 This is a rear-view perspective view of the present invention;

[0017] Figure 4 This is a cross-sectional view of the movable plate in this utility model;

[0018] Figure 5 This is a partial perspective view of the flexible hose in this utility model.

[0019] In the diagram: 1. Workbench; 2. Conveyor belt; 3. First support frame; 4. Slide plate; 5. First clamping plate; 6. Filling head; 7. First limit rod; 8. Moving plate; 9. Cylinder; 10. Second clamping plate; 11. Bidirectional lead screw; 12. First bevel gear; 13. Fixed plate; 14. Reciprocating lead screw; 15. Second bevel gear; 16. Motor; 17. Moving frame; 18. First push plate; 19. Second push plate; 20. Rotating shaft; 21. Second limit rod; 22. Discharge chute; 23. Second support plate; 24. Hose; 25. Feed inlet. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] Please see Figure 1-5 A disinfectant filling device with a clamping mechanism includes a workbench 1, a conveyor belt 2 on one side of the top of the workbench 1, first support frames 3 fixedly connected to the top of the workbench 1 and on both sides of the conveyor belt 2, slide plates 4 symmetrically slidably connected between the two first support frames 3 via slide rods, first clamping plates 5 fixedly connected to the inner sides of the two slide plates 4, a filling head 6 above the first clamping plates 5, a first limiting rod 7 on one side of the top of the workbench 1, a moving plate 8 slidably connected to the outside of the first limiting rod 7, cylinders 9 symmetrically rotatably connected to one side of the moving plate 8, second clamping plates 10 rotatably connected to the output ends of the two cylinders 9, and a transmission assembly on the inner side of the first support frame 3.

[0022] Specifically, the transmission assembly includes a bidirectional lead screw 11 and a linkage unit. Two slide plates 4 are threaded to the outer sides of the bidirectional lead screw 11. One end of the bidirectional lead screw 11 extends to the outer side of the first support frame 3 and is fixedly connected to a first bevel gear 12. The moving plate 8 can be moved through the linkage unit, which includes a reciprocating lead screw 14. A fixed plate 13 is fixedly connected to the top of the worktable 1 on the side away from the conveyor belt 2. A first limit rod 7 is fixedly connected to the inner side of the fixed plate 13. The reciprocating lead screw 14 is rotatably connected to the fixed plate 13. A motor 16 is fixedly connected to the inner side of plate 13 and the outer side of fixed plate 13 via a mounting plate. The output end of motor 16 extends to the inner side of fixed plate 13 and is fixedly connected to reciprocating screw 14. A second bevel gear 15 is fixedly connected to one end of reciprocating screw 14. A first bevel gear 12 meshes with the second bevel gear 15. A movable frame 17 is slidably connected to one side of the top of worktable 1. The movable frame 17 is threaded to the outside of reciprocating screw 14. A first push plate 18 and a second push plate 19 are fixedly connected to the inner sides of the movable frame 17, respectively.

[0023] Through the above technical solution, the conveyor belt 2 is first driven by the drive motor to intermittently transport multiple filling bottles. When the filling bottle is transported to below the filling head 6, the conveyor belt 2 stops moving and the external filling device is connected to the inlet 25. The disinfectant can then be filled into the filling bottle through the hose 24 and the filling head 6. Before filling, the motor 16 is started by the external controller. The output end of the motor 16 drives the reciprocating screw 14 and the second bevel gear 15 to rotate. This causes the reciprocating screw 14 to drive the moving frame 17 to reciprocate under the limit of the worktable 1 through the threaded connection. This causes the moving frame 17 to drive the second push plate 19 to push the moving plate 8 towards the filling bottle. At the same time, the second bevel gear 19... 5. The meshing relationship drives the first bevel gear 12 and the double-acting screw 11 to rotate. The double-acting screw 11, through a threaded connection, drives the sliding plates 4 on both sides and the first clamping plate 5 to move inward until the filling bottle is clamped and fixed. At the same time, the moving plate 8 drives the two second clamping plates 10 to move to the outside of the filling bottle. Then, the two cylinders 9 are activated by the external controller. The output end of the cylinder 9 pushes the corresponding second clamping plate 10 to clamp and fix the filling bottle, thus filling the bottle with disinfectant. After filling is completed, the moving frame 17, in its reciprocating motion, can drive the first push plate 18 to move to the lower material chute 22. At the same time, through the same operation as above, the double-acting screw 11 is driven to rotate. The lead screw 11 then drives the sliding plates 4 on both sides and the first clamping plate 5 to move to both sides until the first clamping plate 5 is completely away from the filling bottle. At this time, the first push plate 18 moves to the moving plate 8 and pushes the moving plate 8 and the second clamping plate 10 to move to the feeding chute 22. When the two second clamping plates 10 can drive the filling bottle to move directly above the feeding chute 22, the output end of the two cylinders 9 is controlled by the external controller to pull the corresponding second clamping plate 10 away from the filling bottle. The filling bottle can then be placed inside the feeding chute 22, and the filling bottle can be automatically fed through the inclined surface of the feeding chute 22, which is convenient for collection by the external collection device. By repeating this process, the automatic filling of disinfectant can be achieved. The device is designed for efficient filling. During filling, the first clamping plate 5 and the second clamping plate 10 clamp and secure the filling bottle, ensuring stable filling and preventing spillage of the disinfectant. It features fast filling speed and minimal waste. The device has a relatively simple structure, is easy to operate, and has a high safety factor. Employees can quickly learn to operate it, saving production time and labor costs. Furthermore, after filling, the filling bottle can be automatically unloaded, ensuring the filling quality and product quality of the disinfectant. It is suitable for automated production lines.

[0024] Specifically, a rotating shaft 20 is fixedly connected to the inner side of the movable plate 8 via a mounting plate. Two second clamping plates 10 are rotatably connected to the outer sides of the rotating shaft 20. A rubber anti-slip pad is fixedly connected to the inner side of the second clamping plate 10. A second limiting rod 21 is fixedly connected to the lower inner side of the fixed plate 13. The movable plate 8 is slidably connected to the outside of the second limiting rod 21. The conveyor belt 2 is driven by the drive motor inside the workbench 1 to intermittently convey the filling bottles. A feeding chute 22 is opened on the top of the workbench 1 near the side of the conveyor belt 2. A second support plate 23 is fixedly connected to the top of the workbench 1 near the side of the first support frame 3. The filling head 6 is fixedly connected to the bottom of the second support plate 23. A hose 24 is installed on the top of the filling head 6 extending to the outside of the second support plate 23. An inlet 25 is fixedly connected to one end of the hose 24 and located on one side of the second support plate 23.

[0025] The above technical solution allows for rapid filling of disinfectant by connecting an external filling device via a flexible tube 24 and a feed inlet 25.

[0026] In operation, the conveyor belt 2 is driven by a drive motor to intermittently transport multiple bottles. When the bottles are transported to below the filling head 6, the conveyor belt 2 stops moving, and the external filling device is connected to the inlet 25. Disinfectant can then be filled into the bottles through the hose 24 and the filling head 6. Before filling, the motor 16 is started by an external controller. The output of the motor 16 drives the reciprocating screw 14 and the second bevel gear 15 to rotate. This causes the reciprocating screw 14 to drive the moving frame 17 to reciprocate within the limits of the worktable 1 through a threaded connection. The moving frame 17 then drives the second push plate 19 to push the moving plate 8 towards the filling bottle. Simultaneously, the second bevel gear 15, through meshing, drives the first bevel gear... Gear 12 rotates with the double-sided lead screw 11. The double-sided lead screw 11, through a threaded connection, drives the sliding plates 4 on both sides and the first clamping plate 5 to move inward until the filling bottle is clamped and fixed. At the same time, the moving plate 8 drives the two second clamping plates 10 to move to the outside of the filling bottle. Then, the two cylinders 9 are activated by the external controller. The output end of the cylinder 9 pushes the corresponding second clamping plate 10 to clamp and fix the filling bottle, thus enabling the filling of disinfectant into the bottle. After filling is completed, the moving frame 17, through reciprocating motion, can drive the first push plate 18 to move to the lower material chute 22. At the same time, through the same operation as above, the double-sided lead screw 11 rotates, and the double-sided lead screw 11 then drives the sliding plates 4 on both sides and the first clamping plate 5 to rotate. The bottle moves to both sides until the first clamping plate 5 is completely away from the filling bottle. At this time, the first push plate 18 moves to the moving plate 8 and pushes the moving plate 8 and the second clamping plate 10 to move towards the feeding chute 22. When the two second clamping plates 10 can move the filling bottle to the top of the feeding chute 22, the output ends of the two cylinders 9 are controlled by the external controller to pull the corresponding second clamping plates 10 away from the filling bottle. The filling bottle is then placed inside the feeding chute 22, and the filling bottle is automatically fed through the slope of the feeding chute 22, which is convenient for collection by an external receiving device. This process is repeated to achieve automated filling of disinfectant. During filling, the first clamping plate 5 and the second clamping plate 10 can be used to fill the bottle. The bottle is clamped and fixed to ensure stable filling and prevent the disinfectant from spilling. The filling speed is fast and the loss is small. The structure of this device is relatively simple, easy to operate, and has a high safety factor. Employees can quickly learn to operate it, saving production time and labor costs. During filling, the first clamping plate 5 and the second clamping plate 10 can clamp and fix the filling bottle to ensure stable filling and prevent the disinfectant from spilling. The filling speed is fast and the loss is small. After filling, the filling bottle can be automatically unloaded to ensure the filling quality and product quality of the disinfectant. It can be adapted to the automated production line. The set hose 24 and the feed port 25 can be connected to the external filling device to quickly fill the disinfectant.

[0027] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A disinfectant filling device with a clamping mechanism, comprising a workbench (1), characterized in that, A conveyor belt (2) is provided on one side of the top of the workbench (1). A first support frame (3) is fixedly connected to the top of the workbench (1) and on both sides of the conveyor belt (2). A sliding plate (4) is symmetrically connected between the two first support frames (3) through a sliding rod. A first clamping plate (5) is fixedly connected to the inner side of the two sliding plates (4). A filling head (6) is provided above the first clamping plate (5). A first limiting rod (7) is provided on one side of the top of the workbench (1). A moving plate (8) is slidably connected to the outside of the first limiting rod (7). A cylinder (9) is symmetrically rotatably connected to one side of the moving plate (8). A second clamping plate (10) is rotatably connected to the output end of the two cylinders (9). A transmission component is provided on the inner side of the first support frame (3).

2. The disinfectant filling device with a clamping mechanism according to claim 1, characterized in that, The transmission assembly includes a bidirectional lead screw (11) and a linkage unit. The two slide plates (4) are threaded to the outer sides of the bidirectional lead screw (11). One end of the bidirectional lead screw (11) extends to the outer side of the first support frame (3) and is fixedly connected to a first bevel gear (12). The movable plate (8) can be moved by the linkage unit.

3. A disinfectant filling device with a clamping mechanism according to claim 2, characterized in that, The linkage unit includes a reciprocating screw (14). A fixed plate (13) is fixedly connected to the top of the worktable (1) away from the conveyor belt (2). The first limiting rod (7) is fixedly connected to the inner side of the fixed plate (13). The reciprocating screw (14) is rotatably connected to the inner side of the fixed plate (13). A motor (16) is fixedly connected to the outer side of the fixed plate (13) through a mounting plate. The output end of the motor (16) extends to the inner side of the fixed plate (13) and is fixedly connected to the reciprocating screw (14). A second bevel gear (15) is fixedly connected to one end of the reciprocating screw (14). The first bevel gear (12) meshes with the second bevel gear (15). A movable frame (17) is slidably connected to the top side of the worktable (1). The movable frame (17) is threaded to the outside of the reciprocating screw (14). A first push plate (18) and a second push plate (19) are fixedly connected to the inner sides of the movable frame (17).

4. A disinfectant filling device with a clamping mechanism according to claim 3, characterized in that, The inner side of the movable plate (8) is fixedly connected to a rotating shaft (20) via an mounting plate. Two second clamping plates (10) are rotatably connected to the outer sides of the rotating shaft (20). A rubber anti-slip pad is fixedly connected to the inner side of the second clamping plate (10).

5. A disinfectant filling device with a clamping mechanism according to claim 4, characterized in that, The second limiting rod (21) is fixedly connected to the lower inner side of the fixed plate (13), and the moving plate (8) is slidably connected to the outside of the second limiting rod (21). The conveyor belt (2) is driven by the drive motor inside the workbench (1) to intermittently convey the filling bottles.

6. A disinfectant filling device with a clamping mechanism according to claim 1, characterized in that, The top of the workbench (1) is provided with a feeding chute (22) on the side near the conveyor belt (2). The top of the workbench (1) is fixedly connected to the side near the first support frame (3) with a second support plate (23). The filling head (6) is fixedly connected to the bottom of the second support plate (23). The top of the filling head (6) extends to the outside of the second support plate (23) and is equipped with a hose (24). One end of the hose (24) and located on the side of the second support plate (23) is fixedly connected to a feed inlet (25).