Automatic discharging stone crusher

The automatic discharge crusher, with its inclined crushing head and bevel gear transmission system, solves the problems of low crushing efficiency and manual cleaning, achieving efficient and automated discharge and improving production efficiency and safety.

CN223543045UActive Publication Date: 2025-11-14ANHUI DAHONG SUPPLY CHAIN MANAGEMENT CO LTD
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Patent Information

Application Number
CN202423297516.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-14
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing automatic discharge stone crushers are inefficient when crushing large or hard stones, and the crushed stones tend to accumulate and require manual cleaning, posing a safety hazard.

Method used

A crushing mechanism with an inclined crushing head and a patented automatic discharge design was designed for researchers. Combined with the synchronous transport of the feeding mechanism, an automated discharge process was achieved. Through the inclined spacing design between the crushing head and the crushing frame and the bevel gear transmission system, stones were efficiently crushed and automatically transported.

Benefits of technology

It improves crushing efficiency, reduces the need for manual cleaning, enhances safety, and shortens the production cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic discharging stone crusher, and belongs to the technical field of stone crushers. The automatic discharging stone crusher comprises a stone crushing barrel, a feeding mechanism is arranged below the stone crushing barrel, a crushing frame is fixedly connected to the upper portion of the inner wall of the stone crushing barrel, a crushing mechanism is arranged in the stone crushing barrel, and the crushing mechanism can crush large stone blocks into small stone blocks; the crushing mechanism comprises a crushing head located on the lower portion in the stone crushing barrel, the crushing head is in a conical inclined shape, and the distance between the inclined face of the inner wall of a crushing frame on the inner wall of the stone crushing barrel and the outer wall of the crushing head is gradually decreased by arranging the crushing head to be inclined. Under the driving of the transmission shaft, when the stone crusher rotates through transmission of the bevel gear block, the bevel gear disc and the extension block, stones clamped between the crushing frame and the stone crusher can be efficiently extruded, and large stones are crushed into small blocks. The crushing mode is stable and efficient in process and can adapt to stones of different sizes and hardness, and the crushing quality and efficiency are effectively improved.
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Description

Technical Field

[0001] This application relates to the field of crusher technology, and more specifically, to an automatic discharge crusher. Background Technology

[0002] Automatic discharge stone crusher is a stone crushing equipment that integrates crushing, screening and automatic discharge functions. It crushes large stones into small stones of the required size through mechanical devices, uses a built-in screening system to screen out finished stones that meet the particle size requirements, and automatically transports them to the designated location. It features high production efficiency, large crushing ratio, uniform finished product particle size and high degree of automation, and is widely used in construction, road, mining and other industries.

[0003] During the crushing process, larger or harder stones may not be effectively crushed, resulting in poor crushing quality and requiring repeated crushing operations, severely impacting crushing efficiency. In the discharge stage, crushed stones often accumulate inside the crushing chamber, requiring manual cleaning and handling by workers. This not only consumes significant manpower and time, increasing labor costs, but also poses substantial safety hazards as workers need to be in close contact with the equipment during manual cleaning.

[0004] In view of this, this application proposes an automatic discharge crusher. Utility Model Content

[0005] The purpose of this application is to provide an automatic discharge crusher that solves the technical problems mentioned in the background art.

[0006] This application provides an automatic discharge stone crusher, including a stone crushing cylinder. A feeding mechanism is provided below the stone crushing cylinder, and a crushing frame is fixedly connected to the upper part of the inner wall of the stone crushing cylinder. A crushing mechanism is provided inside the stone crushing cylinder, which can crush large stones into small stones. The crushing mechanism includes a crushing head located at the lower part of the inside of the stone crushing cylinder, and the crushing head is in a conical inclined shape. An extension block is fixedly connected to the lower end of the crushing head, and a bevel gear disk is fixedly connected to the lower end of the extension block.

[0007] Optionally, the feeding mechanism includes a transport frame located below the crushing cylinder, with multiple conveying rollers rotatably connected inside the transport frame, and a conveyor belt drivingly connected to the outer wall of the multiple conveying rollers.

[0008] Optionally, a motor is fixedly connected to the rear of one end of the transport frame, and the output end of the motor is fixedly connected to a conveyor roller on one side.

[0009] Optionally, a fixing block is rotatably connected to the lower end face of the bevel gear disk, and a pair of support rods are fixedly connected to the outer wall of the fixing block, with one end of the support rods fixedly connected to the inner wall of the crushing cylinder.

[0010] Optionally, a bevel gear block meshes with one side below the bevel gear disk, one end of the bevel gear block is fixedly connected to a drive shaft, and one end of the drive shaft extends out of the crushing cylinder and is rotatably connected to the crushing cylinder.

[0011] Optionally, a transmission block is provided at the front of one end of the transport frame, and one end of the transmission block is fixedly connected to a conveying roller on one side. A transmission belt is connected to the outer wall between the transmission block and the transmission shaft, and a feed ring is fixedly connected to the upper end face of the crushing frame.

[0012] One or more technical solutions provided in this application have at least the following technical effects or advantages:

[0013] This application designs the crushing head at an angle, with the distance between the inclined surface of the inner wall of the crushing frame and the outer wall of the crushing head gradually decreasing. Driven by the transmission shaft and rotated via the bevel gear block, bevel gear disc, and extension block, it efficiently crushes stones stuck between the crushing frame and itself, breaking large stones into smaller pieces. This crushing method is stable and efficient, adaptable to stones of different sizes and hardness, and effectively improves the quality and efficiency of crushing.

[0014] Secondly, the motor drives the conveyor rollers and conveyor belt on one side of the transport frame to rotate, while the conveyor rollers simultaneously drive the transmission block, transmission belt, and transmission shaft to rotate synchronously. This ensures that after the stones are crushed into small pieces, they can fall promptly from inside the crushing cylinder onto the moving conveyor belt and be smoothly moved out from under the crushing cylinder. The combination of synchronous crushing and synchronous transport achieves an automated discharge process. Workers no longer need to manually clean the stones from inside the crushing cylinder, saving manpower and improving work safety. At the same time, this automatic discharge method allows the entire stone crushing operation to continue continuously, greatly improving production efficiency and reducing the production cycle. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the automatic discharge crusher disclosed in the embodiments of this application;

[0016] Figure 2 This is a cross-sectional view of the automatic discharge crusher disclosed in the embodiments of this application;

[0017] Figure 3 This is a schematic diagram of the external structure of the crushing head of the automatic discharge crusher disclosed in the embodiments of this application;

[0018] The following are the labels in the diagram: 1. Crushing cylinder; 2. Conveying frame; 3. Motor; 4. Transmission block; 5. Transmission belt; 6. Conveying roller; 7. Conveying belt; 8. Transmission shaft; 9. Bevel gear block; 10. Crushing frame; 11. Feed ring; 12. Support rod; 13. Fixing block; 14. Bevel gear disc; 15. Extension block; 16. Crushing head. Detailed Implementation

[0019] The present application will be further described in detail below with reference to the accompanying drawings.

[0020] Reference Figures 1-3 This application provides an automatic discharge stone crusher, including a crushing cylinder 1. A feeding mechanism is located below the crushing cylinder 1. A crushing frame 10 is fixedly connected to the upper part of the inner wall of the crushing cylinder 1. A crushing mechanism is located inside the crushing cylinder 1, which can crush large stones into smaller stones. The crushing mechanism includes a crushing head 16 located at the lower part of the crushing cylinder 1. The crushing head 16 is conical and inclined. An extension block 15 is fixedly connected to the lower end of the crushing head 16. A bevel gear disk 14 is fixedly connected to the lower end of the extension block 15. The distance between the inclined surface of the inner wall of the crushing frame 10 and the outer wall of the crushing head 16 gradually decreases. When the crushing head 16 rotates, it can efficiently squeeze the stones stuck between the crushing frame 10 and itself, crushing large stones into smaller pieces. This crushing method is stable and efficient, can adapt to stones of different sizes and hardness, and effectively improves the quality and efficiency of crushing.

[0021] The feeding mechanism includes a conveyor frame 2 located below the crushing cylinder 1. Multiple conveyor rollers 6 are rotatably connected inside the conveyor frame 2. A conveyor belt 7 is driven to the outer wall of the multiple conveyor rollers 6. After the stones are crushed into small pieces, they can fall from inside the crushing cylinder 1 onto the moving conveyor belt 7 in a timely manner and be smoothly moved out from below the crushing cylinder 1 by the conveyor belt 7.

[0022] A motor 3 is fixedly connected to the rear of one end of the transport frame 2. The output end of the motor 3 is fixedly connected to a conveying roller 6 on one side. A fixing block 13 is rotatably connected to the lower end face of the bevel gear disk 14. A pair of support rods 12 are fixedly connected to the outer wall of the fixing block 13, and one end of the support rods 12 is fixedly connected to the inner wall of the crushing cylinder 1. A bevel gear block 9 meshes with one side below the bevel gear disk 14. A drive shaft 8 is fixedly connected to one end of the bevel gear block 9, and one end of the drive shaft 8 extends out of the crushing cylinder 1 and is rotatably connected to the crushing cylinder 1. A drive block 4 is provided at the front of one end of the transport frame 2. One end of the transmission block 4 is fixedly connected to the conveyor roller 6 on one side. A transmission belt 5 is connected to the outer wall between the transmission block 4 and the transmission shaft 8. A feed ring 11 is fixedly connected to the upper end face of the crushing frame 10. The motor 3 drives the conveyor roller 6 and the conveyor belt 7 on one side inside the transport frame 2 to rotate. At the same time, the conveyor roller 6 drives the transmission block 4, the transmission belt 5 and the transmission shaft 8 to rotate synchronously. Driven by the transmission shaft 8, the transmission is driven by the bevel gear block 9, the bevel gear disc 14 and the extension block 15. The combination of synchronous crushing and synchronous transport realizes an automated discharge process. The staff does not need to manually clean the stones in the crushing cylinder 1, which saves manpower and improves work safety. At the same time, this automatic discharge method allows the entire stone crushing work to be carried out continuously, which greatly improves production efficiency and reduces the production cycle.

[0023] Working principle: When large stones need to be crushed into smaller stones, the operator first starts the motor 3. The motor 3 drives the output end to rotate, which in turn drives the conveyor roller 6 on one side of the conveyor frame 2 to rotate. The rotation of the conveyor roller 6 drives the conveyor belt 7 and several other conveyor rollers 6 to rotate synchronously. The rotation of the conveyor roller 6 on one side also drives the transmission block 4 to rotate. The rotation of the transmission block 4 drives the transmission belt 5 and the transmission shaft 8 on the crushing cylinder 1 to rotate synchronously. The rotation of the transmission shaft 8 drives the bevel gear block 9 to rotate. Since the bevel gear block 9 meshes with the bevel gear disk 14 on the fixed block 13, the rotation of the bevel gear block 9 drives the bevel gear disk 14 to rotate synchronously. The rotation of the bevel gear disk 14 drives the upper extension block 15 and the crushing head 16 to rotate synchronously.

[0024] Workers pour large stones into the crushing cylinder 1 through the feed ring 11. The distance between the inclined surface of the inner wall of the crushing frame 10 and the outer wall of the crushing head 16 gradually decreases. Since the crushing head 16 is cut at an angle, it will squeeze the stones stuck between the crushing frame 10 and the crushing head 16 during rotation, thereby crushing the stones. The crushed stones fall out of the crushing cylinder 1 and onto the moving conveyor belt 7. The conveyor belt 7 moves the stones out of the bottom of the crushing cylinder 1 for easy collection by workers.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic discharge stone crusher, comprising a crushing cylinder (1), wherein a feeding mechanism is provided below the crushing cylinder (1), characterized in that: A crushing frame (10) is fixedly connected to the upper part of the inner wall of the crushing cylinder (1). The crushing mechanism is provided inside the crushing cylinder (1), which can crush large stones into small stones. The crushing mechanism includes a crushing head (16) located inside the crushing cylinder (1) and the crushing head (16) is conical and inclined. An extension block (15) is fixedly connected to the lower end of the crushing head (16), and a bevel gear disk (14) is fixedly connected to the lower end of the extension block (15).

2. The automatic discharge crusher according to claim 1, characterized in that: The feeding mechanism includes a transport frame (2) located below the crushing cylinder (1), and a plurality of conveying rollers (6) are rotatably connected inside the transport frame (2), and a conveyor belt (7) is driven to the outer wall of the plurality of conveying rollers (6).

3. The automatic discharge crusher according to claim 2, characterized in that: A motor (3) is fixedly connected to the rear of one end of the transport frame (2), and the output end of the motor (3) is fixedly connected to the conveying roller (6) on one side.

4. The automatic discharge crusher according to claim 1, characterized in that: The lower end face of the bevel gear disk (14) is rotatably connected to a fixed block (13), and a pair of support rods (12) are fixedly connected to the outer wall of the fixed block (13), and one end of the support rods (12) is fixedly connected to the inner wall of the crushing cylinder (1).

5. The automatic discharge crusher according to claim 2, characterized in that: A bevel gear block (9) meshes with one side below the bevel gear disk (14). One end of the bevel gear block (9) is fixedly connected to a drive shaft (8), and one end of the drive shaft (8) extends out of the stone crushing cylinder (1) and is rotatably connected to the stone crushing cylinder (1).

6. The automatic discharge crusher according to claim 5, characterized in that: A transmission block (4) is provided at the front of one end of the transport frame (2), and one end of the transmission block (4) is fixedly connected to a conveying roller (6) on one side. A transmission belt (5) is connected to the outer wall between the transmission block (4) and the transmission shaft (8). A feed ring (11) is fixedly connected to the upper end face of the crushing frame (10).