Insulation board metal surface layer separation device
By using a combination of high-frequency alternating magnetic field and water spraying technology in the metal surface separation device of insulation board, the problems of low separation efficiency and safety have been solved, achieving efficient and safe separation of metals and non-metals and extending the service life of the equipment.
Patent Information
- Application Number
- CN202422968111.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In existing technologies, the separation efficiency of the metal surface layer of insulation boards is low and there is a risk of injury to workers, especially for the recycling of the metal surface layer of insulation rock wool boards and insulation glass wool boards.
The device employs a separation mechanism and a vibration mechanism. It utilizes a first magnetic roller and a second magnetic roller to generate a high-frequency alternating strong magnetic field to separate metals from non-metals. Water is sprayed from a water tank to suppress dust, and the device combines a telescopic column and a spring to absorb the impact of vibration, thereby improving separation efficiency and safety.
It improves the separation efficiency of the metal surface layer of the insulation board, reduces the risk of injury from manual peeling, effectively suppresses dust, and extends the service life of the equipment.
Smart Images

Figure CN223543077U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulation board technology, and specifically to a device for separating the metal surface layer of insulation board. Background Technology
[0002] The metal surface separation device for insulation boards is a piece of equipment used in the production and processing of composite insulation boards to separate the metal surface layer from the core insulation material.
[0003] Existing technologies for the separation and recycling of the metal surface layer of insulation boards, especially for the recycling of the metal surface layer of insulation rock wool boards and insulation glass wool boards, usually involve manually peeling off the metal layer from the insulation board, which is slow and can easily injure workers. Utility Model Content
[0004] In view of the above situation and to overcome the defects of the existing technology, this utility model provides a device for separating the metal surface layer of insulation board.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A metal surface separation device for insulation boards includes a separation mechanism and a vibration mechanism. The vibration mechanism is located at one end of the separation mechanism. The vibration mechanism includes a second outer shell, an electrical box on one side of the second outer shell, and a crushing roller shaft on the second outer shell. The electrical box is electrically connected to control the crushing roller shaft. A vibration motor is located on one side of the second outer shell. A side plate is connected to the bottom of the second outer shell, and the bottom of the side plate is connected to a first outer shell. A separation mechanism is located on one side of the first outer shell. The separation mechanism includes a baffle. Two sets of motors are located on one side of the baffle. The two sets of motors pass through the baffle and are respectively connected to a first conveyor belt and a second conveyor belt. A first magnetic roller is located at the bottom of the first conveyor belt, and a second magnetic roller is located at the bottom of the second conveyor belt. A sliding plate is located on one side of the first and second conveyor belts. A groove is provided between the sliding plate and the first conveyor belt. A screen is located at one end of the sliding plate on the second conveyor belt. A first collection groove is located at the bottom of the screen, and a second collection groove is located on one side of the bottom of the second magnetic roller.
[0007] Preferably, a water tank is provided on one side of the second outer shell, and a water inlet pipe is provided through the water tank on one side of the second outer shell. A plurality of water spray nozzles are provided at the end of the water tank away from the water inlet pipe.
[0008] Preferably, the second outer casing has a baffle on the water tank, and the baffle is curved.
[0009] Preferably, the first outer shell contains a sponge, and the bottom end of the sponge contains a wastewater tank.
[0010] Preferably, the bottom end of the first outer shell is provided with a base plate, the bottom end of the base plate is provided with a plurality of support columns, the base plate is connected to the bottom end of the first outer shell through a plurality of telescopic columns, and the telescopic columns are provided with springs.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] (1) This utility model generates a high-frequency alternating strong magnetic field by rotating the first magnetic roller and the second magnetic roller at high speed, which affects the metal inside the broken insulation board. As a result, the metal inside the insulation board falls into the first collection tank and the non-metallic material falls into the second collection tank under the transport action of the first and second conveyor belts, thus completing the separation of the metal material inside the insulation board, improving the separation efficiency of the metal surface of the insulation board, and further reducing the risk of injury due to manual peeling.
[0013] (2) This utility model uses a water tank to spray water onto the broken insulation board, which can effectively suppress the dust and improve the efficiency of subsequent metal separation of the insulation board. The sponge absorbs the wastewater in the insulation board under the high-frequency vibration of the vibrating motor, and the wastewater tank collects the wastewater for convenient subsequent management.
[0014] (3) By setting several telescopic columns at the bottom of the first outer shell and setting springs outside the telescopic columns, the telescopic columns and springs can effectively absorb the impact force generated by the vibration motor when the vibration motor is working, thus extending the service life of the equipment. Attached Figure Description
[0015] Figure 1 A first-view structural schematic diagram of the insulation board metal surface separation device provided by this utility model;
[0016] Figure 2 A schematic diagram of the vibration mechanism structure of the insulation board metal surface separation device provided by this utility model;
[0017] Figure 3 A schematic diagram of the crusher structure of the insulation board metal surface separation device provided by this utility model;
[0018] Figure 4 A cross-sectional schematic diagram of the vibration mechanism of the insulation board metal surface separation device provided by this utility model;
[0019] Figure 5 A cross-sectional structural schematic diagram of the separation mechanism of the insulation board metal surface separation device provided by this utility model;
[0020] The corresponding names of the reference numerals in the attached drawings are as follows: 100, separation mechanism; 101, baffle; 102, motor; 103, first conveyor belt; 104, second conveyor belt; 105, first magnetic roller; 106, second magnetic roller; 107, scraper; 108, sliding plate; 109, screen; 110, first collection trough; 111, second collection trough; 112, empty trough; 200, vibration mechanism; 201, base plate; 202, support column; 203, telescopic column; 204, first outer shell; 205, side plate; 206, second outer shell; 207, electrical box; 208, vibration motor; 209, crushing roller shaft; 210, water tank; 211, water inlet pipe; 212, spray nozzle; 213, baffle; 214, spring; 215, wastewater tank; 216, sponge. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments. The embodiments of the present invention include, but are not limited to, the following embodiments.
[0022] First embodiment:
[0023] like Figure 1-5As shown, the insulation board metal surface separation device provided by this utility model includes: a separation mechanism 100 and a vibration mechanism 200. The vibration mechanism 200 is located at one end of the separation mechanism 100. The vibration mechanism 200 includes a second outer shell 206. An electrical box 207 is provided on one side of the second outer shell 206. A crushing roller shaft 209 is provided on the second outer shell 206. The electrical box 207 is electrically connected to control the crushing roller shaft 209. A vibration motor 208 is provided on one side of the second outer shell 206. A side plate 205 is connected to the bottom end of the second outer shell 206. The bottom end of the side plate 205 is connected to a first outer shell 204. The separation mechanism 100 is provided on one side of the first outer shell 204. The separation mechanism 100 includes a baffle 101. Two sets of motors 102 are provided on one side. The two sets of motors 102 pass through the baffle 101 and are respectively connected to the first conveyor belt 103 and the second conveyor belt 104. The bottom end of the first conveyor belt 103 is provided with a first magnetic roller 105, and the bottom end of the second conveyor belt 104 is provided with a second magnetic roller 106. A slide plate 108 is provided on one side of the first conveyor belt 103 and the second conveyor belt 104. A slot 112 is provided between the slide plate 108 and the first conveyor belt 103. A screen 109 is provided at one end of the slide plate 108 on the second conveyor belt 104. The bottom end of the screen 109 is provided with a first collection groove 110. The bottom end of the second magnetic roller 106 is provided with a second collection groove 111. In use, the insulation board is passed through the top of the second outer shell 206. The system is input at one end, and the crushing roller shaft 209 is started and rotated via the electrical box 207. The crushing roller shaft 209 crushes and agitates the insulation board. The vibration motor 208 is started, which drives the first outer shell 204 at the bottom to vibrate, causing the crushed insulation board to be conveyed forward. The insulation board is conveyed along the inside of the first outer shell 204 to the first conveyor belt 103. The motor 102 is started, which drives the first conveyor belt 103 and the second conveyor belt 104 to work. At the same time, the first magnetic roller 105 and the second magnetic roller are started, and the insulation board is conveyed forward along the first conveyor belt 103. When it moves to the sliding plate 108, the rapid rotation of the first magnetic roller 105 generates a high-frequency alternating strong magnetic field. When the metal inside the insulation board passes through a strong magnetic field, eddy currents are generated. The eddy currents themselves generate a magnetic field opposite to the original magnetic field. Due to the repulsive force of the magnetic field, the metal inside the insulation board will jump forward along the transport direction of the first conveyor belt 103, achieving separation from other non-metallic materials. The metal inside the insulation board jumps onto the slide plate 108 due to the magnetic field and is transported downward along the slide plate 108. The non-metallic materials fall into the second conveyor belt 104 through the empty trough 112. The second magnetic roller 106 below performs a second screening of the metal materials sorted in the previous round. Finally, the metal materials inside the insulation board fall into the first collection trough 110, while the non-metallic materials fall into the second collection trough 111.
[0024] The high-frequency alternating strong magnetic field generated by the high-speed rotation of the first magnetic roller 105 and the second magnetic roller 106 affects the metal inside the broken insulation board. As a result, under the transport action of the first conveyor belt 103 and the second conveyor belt 104, the metal inside the insulation board falls into the first collection tank 110, and the non-metallic material falls into the second collection tank 111, thus completing the separation of the metal material inside the insulation board, improving the separation efficiency of the metal surface of the insulation board, and further reducing the risk of injury due to manual peeling.
[0025] Second embodiment:
[0026] like Figure 1 , Figure 2 , Figure 3 As shown, a water tank 210 is provided on one side of the second outer shell 206. A water inlet pipe 211 is provided on one side of the water tank 210 through the second outer shell 206. Several water spray nozzles 212 are provided at the end of the water tank 210 away from the water inlet pipe 211. When the insulation board enters the second outer shell 206 and is crushed by the crushing roller 209, a large amount of dust is often generated, especially for materials like foam board. Water is injected from the outside through the water inlet pipe 211 using a water pump. The water flows from the water inlet pipe 211 into the water tank 210 and is then sprayed out from the water spray nozzles 212 on one side of the water tank 210 to spray the crushed insulation board. A sponge 216 is provided inside the first outer shell 204. A wastewater tank 215 is provided at the bottom of the sponge 216. Wastewater flows from the second outer shell 206 into the first outer shell 204, is absorbed by the sponge 216 at the bottom of the first outer shell 204, and flows downward into the wastewater tank 215.
[0027] By spraying water onto the broken insulation board using water tank 210, dust can be effectively suppressed, improving the efficiency of subsequent metal separation of the insulation board. Sponge 216 absorbs the wastewater inside the insulation board under the high-frequency vibration of vibrating motor 208, and wastewater tank 215 collects the wastewater for convenient subsequent management.
[0028] Third embodiment:
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the second outer shell 206 has a baffle 213 on the water tank 210. The baffle 213 is curved and blocks the water spray nozzle 212 on the water tank 210 to prevent some of the insulation board from splashing into the water spray nozzle 212 when the insulation board is broken, thus preventing blockage of the water tank 210 and the water spray nozzle 212.
[0030] Fourth embodiment:
[0031] like Figure 4As shown, the bottom of the first outer shell 204 is provided with a base plate 201, and the bottom of the base plate 201 is provided with several support columns 202. The base plate 201 is connected to the bottom of the first outer shell 204 through several telescopic columns 203. The telescopic columns 203 are provided with springs 214. When the vibration motor 208 vibrates, the telescopic columns 203 can extend and retract according to the vibration amplitude, while the springs 214 play a buffering role, reducing the impact force on the entire system structure.
[0032] By setting several telescopic columns 203 at the bottom of the first housing 204 and springs 214 outside the telescopic columns 203, the telescopic columns 203 and springs 214 can effectively absorb the impact force generated by the vibration motor 208 when it is working, thus extending the service life of the equipment.
[0033] In use, the insulation board is inserted through the top of the second outer shell 206. The crushing roller 209 is started and rotated by the control box 207. The crushing roller 209 crushes and agitates the insulation board. When the insulation board enters the second outer shell 206 and is crushed by the crushing roller 209, a large amount of dust is often generated, especially for materials like foam board. Water is injected from the outside through the water inlet pipe 211 using a water pump. The water flows from the water inlet pipe 211 into the water tank 210, and then sprays from the spray nozzle 212 on one side of the water tank 210. The broken insulation board is sprayed. A sponge 216 is installed inside the first outer shell 204, and a wastewater tank 215 is located at the bottom of the sponge 216. Wastewater flows from the second outer shell 206 into the first outer shell 204, is absorbed by the sponge 216 at the bottom of the first outer shell 204, and flows downwards into the wastewater tank 215. The vibration motor 208 is activated, causing the bottom of the first outer shell 204 to vibrate, thus conveying the broken insulation board forward. The insulation board is transported along the inside of the first outer shell 204 to the first conveyor belt 103. The motor 102 is started, which drives the first conveyor belt 103 and the second conveyor belt 104 to work. At the same time, the first magnetic roller 105 and the second magnetic roller are started. The insulation board is transported forward along the first conveyor belt 103. When it moves to the slide plate 108, the rapid rotation of the first magnetic roller 105 generates a high-frequency alternating strong magnetic field. When the metal in the insulation board passes through the strong magnetic field, eddy currents are generated. The eddy currents themselves generate a magnetic field opposite to the original magnetic field. The metal in the insulation board will jump forward along the transport direction of the first conveyor belt 103 due to the repulsive force of the magnetic field, thus separating it from other non-metallic materials. The metal in the insulation board jumps onto the slide plate 108 due to the magnetic field and is transported downward along the slide plate 108. The non-metallic materials fall into the second conveyor belt 104 through the empty groove 112. The second magnetic roller 106 below performs a second screening of the metal materials sorted in the previous round. Finally, the metal materials in the insulation board fall into the first collection groove 110, and the non-metallic materials fall into the second collection groove 111.
[0034] The above embodiments are merely one of the preferred embodiments of this utility model and should not be used to limit the scope of protection of this utility model. Any modifications or refinements made to the main design concept and spirit of this utility model that are not of substantial significance, but solve the same technical problem as this utility model, should be included within the scope of protection of this utility model.
Claims
1. A device for separating the metal surface layer of an insulation board, characterized in that, include: A separation mechanism (100) and a vibration mechanism (200) are provided. The vibration mechanism (200) is located at one end of the separation mechanism (100). The vibration mechanism (200) includes a second housing (206). An electrical box (207) is provided on one side of the second housing (206). A crushing roller shaft (209) is provided on the second housing (206). The electrical box (207) is electrically connected to control the crushing roller shaft (209). A vibration motor (208) is provided on one side of the second housing (206). A side plate (205) is connected to the bottom end of the second housing (206). The bottom end of the side plate (205) is connected to a first housing (204). A separation mechanism (100) is provided on one side of the first housing (204). The separation mechanism (100) includes a baffle (101). The baffle (101) Two sets of motors (102) are provided on one side. The two sets of motors (102) pass through the baffle (101) and are respectively connected to the first conveyor belt (103) and the second conveyor belt (104). The first conveyor belt (103) has a first magnetic roller (105) at the bottom end, and the second conveyor belt (104) has a second magnetic roller (106) at the bottom end. The first conveyor belt (103) and the second conveyor belt (104) have a sliding plate (108) on one side. The sliding plate (108) and the first conveyor belt (103) have a slot (112) between them. The sliding plate (108) is located at one end of the second conveyor belt (104) and has a screen (109). The bottom end of the screen (109) has a first collection groove (110), and the bottom end of the second magnetic roller (106) has a second collection groove (111).
2. The insulation board metal surface separation device according to claim 1, characterized in that, A water tank (210) is provided on one side of the second outer shell (206). The water tank (210) has an inlet pipe (211) on one side of the second outer shell (206). A number of water nozzles (212) are provided at the end of the water tank (210) away from the inlet pipe (211).
3. The insulation board metal surface separation device according to claim 2, characterized in that, The second outer casing (206) has a baffle (213) on the water tank (210) inside, and the baffle (213) is curved.
4. The insulation board metal surface separation device according to claim 2, characterized in that, The first outer shell (204) is provided with a sponge (216), and the bottom of the sponge (216) is provided with a wastewater tank (215).
5. The insulation board metal surface separation device according to claim 4, characterized in that, The bottom of the first outer shell (204) is provided with a base plate (201), and the bottom of the base plate (201) is provided with a plurality of support columns (202). The base plate (201) is connected to the bottom of the first outer shell (204) through a plurality of telescopic columns (203), and the telescopic columns (203) are provided with springs (214).