Crushing and conveying device for activated carbon production

By designing a crushing and conveying device in activated carbon production, and utilizing pre-crushing components and crushing rollers combined with spiral blades, the problems of low crushing efficiency and multi-station conveying are solved, achieving efficient and uniform activated carbon processing.

CN223543136UActive Publication Date: 2025-11-14NINGXIA DAMING ACTIVATED CARBON CO LTD
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Patent Information

Application Number
CN202422769760.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-11-14
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Existing crushing equipment has low working efficiency and poor grinding uniformity when crushing activated carbon. In addition, most existing crushing equipment has only one discharge pipe, which cannot realize multi-station conveying and reduces the practicality of the equipment.

Method used

A crushing and conveying device for activated carbon production was designed, comprising a crushing cylinder, a pre-crushing component, a guide hopper, a crushing box, a discharge screw, multiple discharge pipes, and a conveying motor. The activated carbon is pre-treated by the pre-crushing component, and multi-station conveying is achieved by combining the crushing roller and the spiral blade.

Benefits of technology

It improves the crushing efficiency and uniformity, enhances the practicality of the device, and improves the processing efficiency of activated carbon through multi-station conveying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The crushing and conveying device for activated carbon production comprises a crushing motor fixedly installed at the top of a crushing barrel, an output shaft of the crushing motor is connected with a rotating shaft, a pre-crushing assembly is arranged in the crushing barrel, activated carbon is subjected to pre-crushing treatment through the pre-crushing assembly, and the pretreated activated carbon falls into a guide hopper; then a crushing motor is used for driving a discharging screw rod to rotate, the pre-crushed activated carbon is conveyed into a crushing box for grinding and crushing treatment, qualified materials after treatment can conveniently and rapidly penetrate through a crushing roller, a large number of materials are prevented from being accumulated at the crushing roller, the crushing efficiency is improved, and meanwhile the pre-crushing assembly and the crushing roller are matched with each other, so that the crushing efficiency is improved. The crushing effect on activated carbon can be improved, the crushed activated carbon enters the discharging shell and then is discharged through a plurality of discharging pipes at the bottom of the discharging shell, multi-station activated carbon conveying is achieved, meanwhile, a conveying motor is used for driving a rotating rod and a spiral blade to rotate, and the discharging speed of the activated carbon can be increased.
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Description

Technical Field

[0001] This utility model relates to the technical field of activated carbon production equipment, and in particular to a crushing and conveying device for activated carbon production. Background Technology

[0002] Activated carbon is a specially treated type of carbon. Organic raw materials (such as fruit shells, coal, and wood) are heated in the absence of air to reduce non-carbon components (a process called carbonization). They then react with gases, causing surface erosion and creating a highly porous structure (a process called activation). Because activation is a microscopic process, involving numerous point-like erosions of molecular carbides, activated carbon has countless tiny pores on its surface.

[0003] When producing activated carbon, we need to first crush the raw materials for making activated carbon, and then transport these crushed raw materials to the activated carbon activation equipment for further production. However, the current crushing equipment directly uses grinding devices to crush activated carbon, which has low working efficiency and poor grinding uniformity. At the same time, most of the existing crushing equipment has only one discharge pipe, which cannot realize multi-station conveying of activated carbon, reducing the practicality of the equipment. Utility Model Content

[0004] The purpose of this application is to provide a crushing and conveying device for activated carbon production, in order to solve the problems of current crushing equipment directly using grinding devices to crush activated carbon, resulting in low working efficiency and poor grinding uniformity during the grinding process. At the same time, most existing crushing equipment has only one discharge pipe, which cannot realize multi-station conveying of activated carbon, thus reducing the practicality of the device.

[0005] To address the aforementioned technical problems, this application provides a crushing and conveying device for activated carbon production, comprising a crushing cylinder, a crushing motor fixedly installed at the top of the crushing cylinder, a rotating shaft connected to the output shaft of the crushing motor, a pre-crushing assembly inside the crushing cylinder, a guide hopper fixedly connected to the side wall of the crushing cylinder below the pre-crushing assembly, a crushing box connected to the bottom of the guide hopper via a discharge tank, a discharge screw fixedly connected to the bottom of the rotating shaft and located inside the discharge tank, a crushing roller inside the crushing box, a feeding pipe fixedly connected to the bottom of the crushing cylinder, an upper connecting plate welded to the bottom of the feeding pipe, a lower connecting plate at the bottom of the upper connecting plate, a conveying shell connected to the bottom of the lower connecting plate via a feed pipe, and multiple discharge pipes fixedly connected to the bottom of the conveying shell, each of the multiple discharge pipes being equipped with a control valve.

[0006] Preferably, the pre-crushing component includes a filter basket fixedly disposed on the inner wall of the crushing cylinder, the filter basket having a plurality of evenly distributed filter holes, and a crushing blade fixedly disposed on the rotating shaft, the crushing blade being located above the filter basket.

[0007] Preferably, a conveying motor is fixedly installed on one side of the conveying shell, the output shaft of the conveying motor is connected to a rotating rod, and a spiral blade is fixedly installed on the surface of the rotating rod.

[0008] Preferably, the bottom of the conveying shell is connected to three discharge pipes.

[0009] Preferably, a feed hopper is connected to the top of the crushing cylinder.

[0010] Preferably, the lower surface of the upper connecting plate is provided with a fixing groove, and the upper surface of the lower connecting plate is fixed with a fixing plate, wherein the fixing groove and the fixing plate are fitted together.

[0011] Preferably, threaded holes are provided inside the fixing plate and the upper connecting plate, and fixing bolts are threaded into the threaded holes.

[0012] Compared with the prior art, the crushing and conveying device for activated carbon production provided by this utility model has at least the following beneficial effects:

[0013] 1. A pre-crushing component is installed inside the crushing cylinder to pre-crush the activated carbon. The pre-crushed activated carbon falls into the feed hopper, and then the crushing motor drives the discharge screw to rotate, conveying the pre-crushed activated carbon to the grinding box for grinding. This allows qualified materials to pass through the grinding roller quickly, avoiding the accumulation of a large amount of material at the grinding roller and improving the grinding efficiency. At the same time, the cooperation between the pre-crushing component and the grinding roller can improve the grinding effect of activated carbon.

[0014] 2. After being crushed, the activated carbon enters the discharge shell and is then discharged through multiple discharge pipes at the bottom of the shell, achieving multi-station conveying of activated carbon. At the same time, the conveying motor drives the rotating rod and spiral blades to rotate, which can accelerate the discharge speed of activated carbon and further improve the conveying efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solution of this application, the drawings used in the embodiments will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0016] Figure 1 A schematic diagram of a crushing and conveying device for activated carbon production provided by this utility model;

[0017] Figure 2 A schematic diagram of the internal structure of a crushing and conveying device for activated carbon production provided by this utility model;

[0018] Figure 3 This is a schematic diagram of a pre-crushing component structure provided by the present invention;

[0019] Figure 4 A cross-sectional view of the upper connecting plate and the lower connecting plate provided by this utility model;

[0020] In the diagram: 1. Feed hopper; 2. Crushing cylinder; 3. Filter basket; 4. Filter hole; 5. Guide hopper; 6. Discharge tank; 7. Crushing box; 8. Crushing motor; 9. Rotating shaft; 10. Crushing blade; 11. Discharge screw; 12. Crushing roller; 13. Feed pipe; 14. Upper connecting plate; 15. Lower connecting plate; 16. Feed pipe; 17. Fixing groove; 18. Fixing plate; 19. Threaded hole; 20. Fixing bolt; 21. Conveying shell; 22. Conveying motor; 23. Rotating rod; 24. Spiral blade; 25. Discharge pipe; 26. Control valve. Detailed Implementation

[0021] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.

[0022] The core of this application is to provide a crushing and conveying device for activated carbon production, which solves the problems of current crushing equipment directly using grinding devices to crush activated carbon, resulting in low working efficiency and poor grinding uniformity. At the same time, most existing crushing equipment has only one discharge pipe, which cannot realize multi-station conveying of activated carbon, thus reducing the practicality of the device.

[0023] Figure 1 This is a schematic diagram of a crushing and conveying device for activated carbon production provided by this utility model. Figure 2 This is a schematic diagram of the internal structure of a crushing and conveying device for activated carbon production provided by this utility model. Figure 3 This is a schematic diagram of a pre-crushing component structure provided by this utility model. Figure 4 See the cross-sectional structural diagram of the upper connecting plate and the lower connecting plate provided by this utility model. Figures 1 to 4 As stated above.

[0024] Example 1

[0025] A crushing and conveying device for activated carbon production includes a crushing cylinder 2. A crushing motor 8 is fixedly installed on the top of the crushing cylinder 2. The output shaft of the crushing motor 8 is connected to a rotating shaft 9, which extends into the interior of the crushing cylinder 2. A pre-crushing assembly is installed inside the crushing cylinder 2. Below the pre-crushing assembly, a guide hopper 5 is fixedly connected to the side wall of the crushing cylinder 2. Activated carbon processed by the pre-crushing assembly falls onto the guide hopper 5. The bottom of the guide hopper 5 is connected to a crushing box 7 via a discharge tank 6. The guide hopper 5, discharge tank 6, and crushing box 7 are interconnected. The activated carbon falling onto the guide hopper 5 falls into the discharge tank 6 and then into the crushing box 7. Inside the crushing box 7, a discharge screw 11 is fixedly connected to the bottom end of the rotating shaft 9. The discharge screw 11 is located inside the discharge tank 6. In actual use, the crushing motor 8 drives the rotating shaft 9 and the discharge screw 11 to rotate, thereby driving the activated carbon downward to be conveyed into the crushing box 7. A crushing roller 12 is installed inside the crushing box 7. A drive shaft is connected to the middle of the crushing roller 12. One end of the drive shaft is fixedly connected to an external motor (the external motor is not shown in the figure). The external motor drives the drive shaft to rotate, thereby causing the crushing roller 12 to rotate. The activated carbon is finely crushed by the crushing roller 12, which improves the crushing efficiency of the activated carbon.

[0026] A feed pipe 13 is fixedly connected to the bottom of the crushing cylinder 2. An upper connecting plate 14 is welded to the bottom of the feed pipe 13. A lower connecting plate 15 is provided at the bottom of the upper connecting plate 14. A discharge hole is opened between the upper connecting plate 14 and the lower connecting plate 15. The bottom of the lower connecting plate 15 is connected to a conveying shell 21 through a feed pipe 16. The activated carbon in the crushing cylinder 2 enters the conveying shell 21 at the bottom through the feed pipe 13 and the feed pipe 16. Multiple discharge pipes 25 are fixedly connected to the bottom of the conveying shell 21. Each of the multiple discharge pipes 25 is equipped with a control valve 26. When conveying activated carbon, the material is quickly conveyed to multiple workstations for processing through the multiple discharge pipes 25 at the bottom of the conveying shell 21, which improves the conveying efficiency.

[0027] In this embodiment, preferably, the pre-crushing component includes a filter basket 3 fixedly installed on the inner wall of the crushing cylinder 2. The activated carbon added to the crushing cylinder 2 first falls onto the filter basket 3. The filter basket 3 is provided with several evenly distributed filter holes 4. The activated carbon particles are filtered through the filter holes 4. Small particles smaller than the filter holes 4 fall into the feed hopper 5, eliminating the need for repeated crushing and improving crushing efficiency. A crushing blade 10 is fixedly installed on the rotating shaft 9. The crushing blade 10 is located above the filter basket 3. The crushing motor 8 drives the rotating shaft 9 and the crushing blade 10 to rotate. The rotating crushing blade 10 performs preliminary crushing of large activated carbon particles until the activated carbon particles can pass through the filter basket 3, and then pass through the crushing roller 12 for further crushing and grinding.

[0028] To further improve the conveying efficiency of activated carbon, preferably, a conveying motor 22 is fixedly installed on one side of the conveying shell 21. The output shaft of the conveying motor 22 is connected to a rotating rod 23. A spiral blade 24 is fixedly installed on the surface of the rotating rod 23. When the crushed activated carbon enters the conveying shell 21, the conveying motor 22 is started. The conveying motor 22 drives the rotating rod 23 to rotate, which in turn causes the spiral blade 24 to rotate, thereby accelerating the discharge speed of the activated carbon.

[0029] In this embodiment, preferably, the bottom of the conveying shell 21 is connected to three discharge pipes 25, which are used to transport activated carbon to three workstations for further processing, thereby improving the conveying efficiency.

[0030] In this embodiment, preferably, a feed hopper 1 is connected to the top of the crushing cylinder 2, and the material to be crushed is quickly added into the crushing cylinder 2 by using the feed hopper 1 at the top of the crushing cylinder 2.

[0031] Example 2

[0032] Based on the above embodiment 1, a crushing and conveying device for activated carbon production has a fixing groove 17 on the lower surface of the upper connecting plate 14 and a fixing plate 18 fixed on the upper surface of the lower connecting plate 15. The fixing groove 17 and the fixing plate 18 fit together, and the fixing plate 18 is snapped into the fixing groove 17, so that the upper connecting plate 14 and the lower connecting plate 15 can be connected together. Preferably, threaded holes 19 are provided inside the fixing plate 18 and the upper connecting plate 14. Fixing bolts 20 are threaded into the threaded holes 19, and the fixing bolts 20 are fixed in the threaded holes 19, which can fix the fixing plate 18 in the upper connecting plate 14, thereby fixing the upper connecting plate 14 and the lower connecting plate 15. In actual use, when it is necessary to disassemble the conveying shell 21, the fixing bolts 20 in the threaded holes 19 are removed, and the conveying shell 21 is pulled down, so that the fixing plate 18 is disengaged from the fixing groove 17, the upper connecting plate 14 and the lower connecting plate 15 are separated, and the lower conveying shell 21 can be disassembled for maintenance.

[0033] The activated carbon production crushing and conveying device provided in this application operates as follows: Large-particle activated carbon is fed into the crushing cylinder 2 through the feed hopper 1. The activated carbon first falls onto the filter basket 3. The crushing motor 8 is started, driving the rotating shaft 9 and the crushing blades 10 to rotate. The rotating crushing blades 10 perform preliminary crushing of the large-particle activated carbon until the activated carbon particles can pass through the filter basket 3. The activated carbon, after being processed by the pre-crushing component, falls onto the guide hopper 5. The crushing motor 8 drives the rotating shaft 9 and the discharge screw 11 to rotate, thereby conveying the activated carbon downwards into the crushing box 7. The motor installed on the outside of the crushing cylinder 2 operates, driving the rotating drive shaft to rotate, thereby causing the crushing roller 12 to rotate, and the activated carbon is finely crushed by the crushing roller 12. The activated carbon in the crushing cylinder 2 enters the conveying shell 21 at the bottom through the discharge pipe 13 and the feed pipe 16. The conveying motor 22 is started, driving the rotating rod 23 to rotate, thereby causing the spiral blades 24 to rotate, thus accelerating the discharge speed of the activated carbon.

[0034] Other embodiments of this application will readily occur to those skilled in the art upon consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and incorporate common knowledge or customary techniques in the art disclosed herein. The specification and examples are to be considered exemplary only, and the true scope of this application is indicated by the claims.

[0035] It should be understood that this application is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The above embodiments of this application do not constitute a limitation on the scope of protection of this application.

Claims

1. A crushing and conveying device for activated carbon production, characterized in that, include: A crushing cylinder (2) is provided, and a crushing motor (8) is fixedly installed on the top of the crushing cylinder (2). The output shaft of the crushing motor (8) is connected to a rotating shaft (9). A pre-crushing component is provided inside the crushing cylinder (2). A guide hopper (5) is fixedly connected to the side wall of the crushing cylinder (2) below the pre-crushing component. The bottom of the guide hopper (5) is connected to a crushing box (7) through a discharge tank (6). A discharge screw (11) is fixedly connected to the bottom end of the rotating shaft (9). The discharge screw (11) is located in the discharge tank (6). Inside, the crushing box (7) is equipped with a crushing roller (12), the bottom of the crushing cylinder (2) is fixedly connected to a feeding pipe (13), the bottom of the feeding pipe (13) is welded with an upper connecting plate (14), the bottom of the upper connecting plate (14) is provided with a lower connecting plate (15), the bottom of the lower connecting plate (15) is connected to a conveying shell (21) through a feeding pipe (16), the bottom of the conveying shell (21) is fixedly connected with multiple discharge pipes (25), and each of the multiple discharge pipes (25) is equipped with a control valve (26).

2. The crushing and conveying device for activated carbon production according to claim 1, characterized in that, The pre-crushing assembly includes a filter basket (3) fixedly installed on the inner wall of the crushing cylinder (2), the filter basket (3) having a number of evenly distributed filter holes (4), and a crushing blade (10) fixedly installed on the rotating shaft (9), the crushing blade (10) being located above the filter basket (3).

3. The crushing and conveying device for activated carbon production according to claim 1, characterized in that, A conveying motor (22) is fixedly installed on one side of the conveying shell (21). The output shaft of the conveying motor (22) is connected to a rotating rod (23). A spiral blade (24) is fixedly installed on the surface of the rotating rod (23).

4. The crushing and conveying device for activated carbon production according to claim 3, characterized in that, The bottom of the conveying shell (21) is connected to three discharge pipes (25).

5. The crushing and conveying device for activated carbon production according to claim 1, characterized in that, The top of the crushing cylinder (2) is connected to a feed hopper (1).

6. The crushing and conveying device for activated carbon production according to claim 1, characterized in that, The lower surface of the upper connecting plate (14) is provided with a fixing groove (17), and the upper surface of the lower connecting plate (15) is fixed with a fixing plate (18), and the fixing groove (17) and the fixing plate (18) are fitted together.

7. The crushing and conveying device for activated carbon production according to claim 6, characterized in that, The interior of the fixing plate (18) and the interior of the upper connecting plate (14) are provided with threaded holes (19), and the interior of the threaded holes (19) is threaded with fixing bolts (20).