Jig for assembling magnet
By designing a fixture for magnet assembly, and using a sliding block reciprocating motion and drive mechanism to automate magnet assembly, the problem of labor-intensive multi-station assembly in the prior art is solved, thereby improving efficiency and reducing costs.
Patent Information
- Application Number
- CN202422759184.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing magnet assembly process requires 3 to 4 workstations to complete, which consumes a lot of manpower, has low work efficiency, and high labor costs.
Design a fixture that includes a frame, a feeding module, a material supply module, and an assembly module. A slider moves back and forth in a guide groove, and a drive mechanism is used to automate the assembly of magnets. The slider is equipped with a storage slot and a pick-and-place component, and a cylinder is used to drive the pick-and-place of magnets.
The assembly of magnets can be completed in a single workstation, which improves work efficiency and reduces labor costs.
Smart Images

Figure CN223544555U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of jigs, and in particular to a jig for assembling magnets. Background Technology
[0002] Fixtures are a broad category of tools used in woodworking, metalworking, fitter work, machinery, electrical control, and other handicrafts. They primarily serve to assist in controlling position or movement. Fixtures can be categorized into three types: process assembly fixtures, project testing fixtures, and circuit board testing fixtures. In industrial production, the existing magnet mounting process has two schemes: 1. Apply quick-drying adhesive to the magnet mounting slot, then manually mount the magnet, apply fixing adhesive to the magnet, and then wait for it to dry for 2 hours; 2. Manually mount the magnet, then apply UV adhesive to the magnet, and then cure it using a UV lamp.
[0003] Although the above magnet assembly process utilizes jigs to improve assembly efficiency, it still requires 3 to 4 workstations to complete the magnet assembly operation. This process is labor-intensive, inefficient, and requires numerous transfer jigs, leading to increased manufacturing costs and high labor costs in product processing. To improve efficiency, manufacturers have adjusted the workpiece structure and need to develop a jig that can assemble the magnets into the magnet slots of the workpiece in a single, precise step. Utility Model Content
[0004] In view of this, the present invention addresses the deficiencies of the existing technology and its main purpose is to provide a jig for assembling magnets, which can effectively solve the problems of the existing magnet assembly process requiring 3 to 4 workstations to complete the assembly of magnets, which consumes a lot of manpower, has low work efficiency, and high labor costs.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A jig for assembling magnets includes a frame, a control module, a feeding module, a material supply module, and an assembly module. The control module is mounted on the frame. The feeding module is mounted on the frame and connected to the control module. The feeding module includes a first drive mechanism, a guide rail, and a slider. The first drive mechanism is mounted on the frame, and the guide rail is mounted on the frame. The guide rail has a left-right extending guide groove. The slider is movably positioned within the guide groove and is driven by the first drive mechanism to move left and right back and forth. The slider has a storage slot for storing magnets and has an assembly fitting adapted to the workpiece. The material supply module is mounted on the slider and has a feeding cavity adapted to the magnet. The assembly module is located beside the guide rail and connected to the control module. The assembly module includes a vertically movable pick-and-place component. When the slider moves to the left, the storage slot and the feeding cavity are directly opposite and connected, and the assembly component is located directly below the pick-and-place component. When the slider moves to the right, the storage slot is located directly below the pick-and-place component.
[0007] As a preferred embodiment, the assembly module further includes a second drive mechanism, which is mounted on the frame and drives the picking and placing of parts to move up and down.
[0008] As a preferred embodiment, both the first drive mechanism and the second drive mechanism are cylinders.
[0009] As a preferred embodiment, the pick-and-place component is a suction nozzle.
[0010] As a preferred embodiment, the guide rail includes a longitudinal guide rail and two transverse guide rails, all of which are mounted on the frame and form the aforementioned guide groove.
[0011] As a preferred embodiment, the slider has a slot extending to the left and right, the receiving slot is opened on the bottom surface of the slot, and the discharge end of the feeding module extends into the slot.
[0012] As a preferred embodiment, the system further includes a fixed bracket mounted on a guide rail, and the feeding module is fixedly mounted on the fixed bracket.
[0013] As a preferred embodiment, the fixed bracket is provided with fixing bolts, and the feeding module is fixed by the fixing bolts.
[0014] As a preferred embodiment, it further includes a timer and a switch button, which are mounted on the rack and connected to the control module.
[0015] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:
[0016] By setting a feeding module, a material supply module, and an assembly module on the frame, and with the slider moving back and forth in the guide groove, the slider has a storage slot for storing magnets. When the slider moves to the right and is in place, the pick-and-place component moves downward to take out the magnet from the storage slot. When the slider moves to the left and is in place, the pick-and-place component puts the magnet into the magnet slot of the workpiece.
[0017] To more clearly illustrate the structural features and effects of this utility model, the following detailed description is provided in conjunction with the accompanying drawings and specific embodiments: Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the assembly of a preferred embodiment of the present invention with the slider in the leftward movable position.
[0019] Figure 2 This is a schematic diagram of the assembly of a preferred embodiment of the present invention with the slider in the rightward movable position.
[0020] Figure 3 This is an exploded view of a preferred embodiment of the present invention;
[0021] Figure 4 This is a cross-sectional view of a preferred embodiment of the present invention;
[0022] Figure 5 This is an enlarged schematic diagram of the workpiece.
[0023] Explanation of reference numerals in the attached diagram:
[0024] 10. Frame; 20. Feeding module
[0025] 201, guide groove 21, first drive mechanism
[0026] 22. Guide rail; 221. Longitudinal guide rail strip
[0027] 222. Horizontal guide rail 23. Slider
[0028] 231. Storage slots 232. Assembly parts
[0029] 233, Empty Slot 30, Feeding Module
[0030] 31. Feeding chamber; 40. Assembly module
[0031] 41. Picking and placing parts; 42. Second drive mechanism
[0032] 51. Magnet 52. Workpiece
[0033] 521. Magnet slot; 53. Fixing bracket
[0034] 54. Fixing bolts 55. Timer
[0035] 56. Switch button. Detailed Implementation
[0036] Please refer to Figures 1 to 5 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a frame 10, a control module (not shown), a feeding module 20, a material supply module 30, and an assembly module 40.
[0037] The control module is mounted on rack 10.
[0038] The feeding module 20 is mounted on the frame 10 and connected to the control module. The feeding module 20 includes a first drive mechanism 21, a guide rail 22, and a slider 23. The first drive mechanism 21 and the guide rail 22 are mounted on the frame 10 and have left-right extending guide grooves 201. The slider 23 is movably positioned within the guide grooves 201 and is driven by the first drive mechanism 21 to move left and right back and forth. The slider 23 has a feature for receiving magnets 51. The slider 23 has a storage groove 231 and a mounting part 232 that is adapted to the workpiece 52. In this embodiment, the first driving mechanism 21 is a cylinder. The guide rail 22 includes a longitudinal guide rail 221 and two transverse guide rails 222. The longitudinal guide rail 221 and the two transverse guide rails 222 are all mounted on the frame 10 and form the aforementioned guide groove 201. In addition, the slider 23 has a left-right extending slot 233. The storage groove 231 is opened on the bottom surface of the slot 233.
[0039] The feeding module 30 is mounted on the slider 23 and has a feeding cavity 31 adapted to the magnet 51. In this embodiment, the discharge end of the feeding module 30 extends into the empty groove 233.
[0040] The assembly module 40 is located beside the guide rail 22 and connected to the control module. The assembly module 40 includes a vertically movable pick-and-place component 41. When the slider 23 moves to the left, the storage slot 231 is directly connected to the feeding chamber 31, and the assembly component 232 is located directly below the pick-and-place component 41. When the slider 23 moves to the right, the storage slot 231 is located directly below the pick-and-place component 41. In this embodiment, the assembly module 40 also includes a second drive mechanism 42, which is mounted on the frame 10 and drives the pick-and-place component 41 to move up and down. The second drive mechanism 42 is a cylinder. In addition, the pick-and-place component 41 is a suction nozzle.
[0041] Furthermore, it includes a fixed bracket 53, which is mounted on the guide rail 22. The feeding module 30 is fixedly mounted on the fixed bracket 53. The fixed bracket 53 is provided with fixing bolts 54 and the feeding module 30 is fixed by the fixing bolts 54. It also includes a timer 55 and a switch button 56, which are mounted on the frame 10 and connected to the control module.
[0042] The working process of this embodiment is described in detail below:
[0043] When the workpiece 52 is placed on the assembly 232, and the slider 23 moves to the right, the pick-and-place component 41 moves downward to remove the magnet 51 from the storage slot 201. After that, the pick-and-place component 41 moves upward to reset. When the slider 23 moves to the left, the pick-and-place component 41 moves downward to insert the magnet 57 into the magnet slot 521 of the workpiece 52. The inner wall of the magnet slot 521 is provided with multiple interference ribs 522 facing inward. The multiple interference ribs 522 are tightly fitted and fixed with the magnet 51. At the same time, the storage slot 201 is directly connected to the feeding chamber 31, and the magnet 51 in the feeding chamber 31 falls into the storage slot 201.
[0044] The key design feature of this invention is that by setting a feeding module, a material supply module, and an assembly module on the frame, and then using a slider that can move back and forth in the guide groove, the slider has a storage slot for storing magnets. When the slider moves to the right and is in position, the pick-and-place component moves downward to take out the magnet from the storage slot. When the slider moves to the left and is in position, the pick-and-place component puts the magnet into the magnet slot of the workpiece.
[0045] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.
Claims
1. A jig for assembling magnets, characterized in that: The system includes a frame, a control module, a feeding module, a material supply module, and an assembly module. The control module is mounted on the frame. The feeding module is mounted on the frame and connected to the control module. The feeding module includes a first drive mechanism, a guide rail, and a slider. The first drive mechanism is mounted on the frame, and the guide rail is mounted on the frame. The guide rail has left and right extending guide grooves. The slider is movably positioned within the guide grooves and is driven to move left and right by the first drive mechanism. The slider has a storage slot for storing magnets and has fittings adapted to the workpiece. The material supply module is mounted on the slider and has a feeding cavity adapted to the magnet. The assembly module is located beside the guide rail and connected to the control module. The assembly module includes a vertically movable component for picking up and placing parts. When the slider moves to the left and is in position, the storage slot is directly connected to the feeding chamber, and the assembly is located directly below the pick-and-place component. When the slider moves to the right and is in position, the storage slot is located directly below the pick-and-place component.
2. The jig for assembling magnets according to claim 1, characterized in that: The assembly module also includes a second drive mechanism, which is mounted on the frame and drives the picking and placing of parts to move up and down.
3. The jig for assembling magnets according to claim 2, characterized in that: Both the first drive mechanism and the second drive mechanism are cylinders.
4. The jig for assembling magnets according to claim 1, characterized in that: The pick-and-place component is a suction nozzle.
5. The jig for assembling magnets according to claim 1, characterized in that: The guide rail includes a longitudinal guide rail and two transverse guide rails, all of which are mounted on the frame and form the aforementioned guide groove.
6. The jig for assembling magnets according to claim 1, characterized in that: The slider has a left-right extending slot, and the receiving slot is opened on the bottom surface of the slot. The discharge end of the feeding module extends into the slot.
7. The jig for assembling magnets according to claim 1, characterized in that: It further includes a fixed bracket, which is mounted on the guide rail, and the feeding module is fixedly mounted on the fixed bracket.
8. The jig for assembling magnets according to claim 7, characterized in that: The fixed bracket is equipped with fixing bolts, and the feeding module is fixed by the fixing bolts.
9. The jig for assembling magnets according to claim 1, characterized in that: It further includes a timer and a switch button, which are mounted on the rack and connected to the control module.