High-efficiency integral hot riveting equipment
By introducing a fan and a multi-stage filter system into the fully automatic integrated hot riveting machine, the problem of flue gas treatment is solved, achieving efficient removal of toxic gases, protecting the health of workers, and preventing equipment overheating.
Patent Information
- Application Number
- CN202422830736.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Existing fully automatic integral hot riveting machines generate a large amount of high-temperature toxic gases during use. Prolonged inhalation can damage the health of workers, and there is a lack of effective fume treatment capabilities.
Design a high-efficiency integrated hot riveting device, equipped with a control cabinet, Z-axis transfer module, integrated hot riveting head, upper conveying module, lower conveying module, fan, smoke box, filter system and exhaust pipe. The fan absorbs the flue gas and filters it using coarse filter, fine filter and activated carbon filter.
It effectively removes harmful substances from flue gas, protects the health of staff, prevents overheating damage to the control cabinet, and achieves efficient flue gas treatment.
Smart Images

Figure CN223545828U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of integrated busbar technology for new energy power batteries, specifically a high-efficiency integrated hot riveting device. Background Technology
[0002] Currently, CCS is an integrated busbar technology widely used in new energy vehicles and energy storage equipment. This technology connects FPC, plastic structural parts and aluminum busbars into a whole through a hot riveting process, realizing functions such as high voltage series and parallel connection of battery cells, temperature sampling, and battery cell voltage sampling. This equipment adopts an overall hot riveting method to rivet FPC, aluminum busbars and plastic structural parts into one unit.
[0003] In the process of processing and producing new energy power batteries, fully automatic integrated hot riveting machines are needed to rivet FPC, aluminum foil and plastic structural parts into one piece. However, the existing fully automatic integrated hot riveting machines do not have the function of fume treatment. When using the fully automatic integrated hot riveting machine, a large amount of high temperature toxic gas is generated. Long-term inhalation will cause damage to the body and affect the health of the workers.
[0004] Therefore, it is necessary to design and modify the fully automatic integral hot riveting machine to enable it to have the function of flue gas treatment. Utility Model Content
[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a high-efficiency integral hot riveting equipment with the advantage of having a flue gas treatment function. This solves the problem that fully automatic integral hot riveting machines do not have a flue gas treatment function, and that when using fully automatic integral hot riveting machines, a large amount of high-temperature toxic gas is generated, which can cause damage to the body if inhaled for a long time, thus affecting the health of the workers.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency integral hot riveting device, comprising a control cabinet, a Z-axis transfer module fixedly connected to the top of the control cabinet, an integral hot riveting head fixedly connected to the output end of the Z-axis transfer module, an upper conveying module fixedly connected to the top of the control cabinet and at the bottom of the integral hot riveting head, a lower conveying module for use in conjunction with the upper conveying module fixedly connected to the inner wall of the control cabinet, a positioning fixture fixedly connected to the top of the upper conveying module, and fans fixedly connected to the front and rear sides of the inner wall of the control cabinet, the input end of the fans being connected to an air inlet pipe. The top of the pipe extends to the top of the control cabinet. The inner side of the air inlet pipe is connected to a smoking box. The bottom of the smoking box is fixedly connected to the top of the control cabinet. The output end of the fan is connected to an air outlet pipe. The left side of the air outlet pipe is connected to a storage box. The bottom of the storage box is fixedly connected to the bottom of the inner wall of the control cabinet. A coarse filter is fixedly connected to the inner wall of the storage box. A fine filter is fixedly connected to the inner wall of the storage box to the left of the coarse filter. An activated carbon filter is fixedly connected to the inner wall of the storage box to the left of the fine filter. An exhaust pipe is connected to the left side of the storage box. The left side of the exhaust pipe extends to the left side of the control cabinet.
[0007] As a preferred embodiment of this invention, the control cabinet has a heat dissipation hole on its front side, and the heat dissipation hole is rectangular in shape.
[0008] As a preferred embodiment of this invention, the bottom of the control cabinet is fixedly connected with anti-slip blocks, and the number of anti-slip blocks is eight.
[0009] As a preferred embodiment of this invention, the surface of the air intake pipe is fitted with a protective shell, and the bottom of the protective shell is fixedly connected to the top of the control cabinet.
[0010] As a preferred embodiment of this invention, a limiting ring is fixedly connected to the surface of the air outlet pipe, and the bottom of the limiting ring is fixedly connected to the bottom of the inner wall of the control cabinet.
[0011] As a preferred embodiment of this invention, the smoking box is made of stainless steel, and the cross-sectional shape of the smoking box is triangular.
[0012] As a preferred embodiment of this invention, the placement box is made of plastic and is rectangular in shape.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model first starts the fan, and the fan's input end absorbs the smoke through the smoke box, so that the smoke is discharged from the fan's output end. Then, the smoke is transported into the placement box through the exhaust pipe. The harmful substances in the smoke are adsorbed and filtered by the coarse filter, fine filter and activated carbon filter. Then, the filtered smoke is discharged from the exhaust pipe. At this time, the smoke can be treated, so as to achieve the effect of smoke treatment function.
[0015] 2. This utility model can dissipate heat from the control cabinet by setting heat dissipation holes, preventing the electronic components inside the control cabinet from being damaged due to overheating. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the control cabinet structure of this utility model;
[0017] Figure 2 This is a left sectional view of the control cabinet structure of this utility model;
[0018] Figure 3 This is a three-dimensional view of the structure of the smoking box of this utility model;
[0019] Figure 4 This is a top sectional view of the placement box structure of this utility model.
[0020] In the diagram: 1. Control cabinet; 2. Z-axis transfer module; 3. Full-plate hot riveting head; 4. Upper conveyor module; 5. Lower conveyor module; 6. Positioning fixture; 7. Fan; 8. Inlet pipe; 9. Smoking box; 10. Outlet pipe; 11. Placement box; 12. Coarse filter; 13. Fine filter; 14. Activated carbon filter; 15. Exhaust pipe; 16. Heat dissipation hole; 17. Anti-slip block; 18. Protective shell; 19. Limit ring. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 4As shown, this utility model provides a high-efficiency integrated hot riveting device, including a control cabinet 1. A Z-axis transfer module 2 is fixedly connected to the top of the control cabinet 1. A whole-plate hot riveting head 3 is fixedly connected to the output end of the Z-axis transfer module 2. An upper conveying module 4 is fixedly connected to the top of the control cabinet 1 and at the bottom of the whole-plate hot riveting head 3. A lower conveying module 5, which works in conjunction with the upper conveying module 4, is fixedly connected to the inner wall of the control cabinet 1. A positioning fixture 6 is fixedly connected to the top of the upper conveying module 4. Fans 7 are fixedly connected to the front and rear sides of the inner wall of the control cabinet 1. An air inlet pipe 8 is connected to the input end of the fan 7, and the top of the air inlet pipe 8 extends through to the top of the control cabinet 1. The inner side of the air intake pipe 8 is connected to the smoking box 9. The bottom of the smoking box 9 is fixedly connected to the top of the control cabinet 1. The output end of the fan 7 is connected to the air outlet pipe 10. The left side of the air outlet pipe 10 is connected to the placement box 11. The bottom of the placement box 11 is fixedly connected to the bottom of the inner wall of the control cabinet 1. The inner wall of the placement box 11 is fixedly connected to the coarse filter 12. The inner wall of the placement box 11 and to the left of the coarse filter 12 is fixedly connected to the fine filter 13. The inner wall of the placement box 11 and to the left of the fine filter 13 is fixedly connected to the activated carbon filter 14. The left side of the placement box 11 is connected to the exhaust pipe 15. The left side of the exhaust pipe 15 extends to the left side of the control cabinet 1.
[0023] refer to Figure 1 The front side of the control cabinet 1 is provided with a heat dissipation hole 16, which is rectangular in shape.
[0024] As a technical optimization of this utility model, by setting heat dissipation holes 16, heat dissipation can be achieved for the control cabinet 1, preventing the electronic components inside the control cabinet 1 from being damaged due to overheating.
[0025] refer to Figure 1 The bottom of the control cabinet 1 is fixedly connected with anti-slip blocks 17, and there are eight anti-slip blocks 17.
[0026] As a technical optimization of this utility model, by setting the anti-slip block 17, the friction between the control cabinet 1 and the ground can be increased, making the control cabinet 1 more stable.
[0027] refer to Figure 2 The surface of the air intake pipe 8 is covered with a protective shell 18, and the bottom of the protective shell 18 is fixedly connected to the top of the control cabinet 1.
[0028] As a technical optimization of this utility model, by setting a protective shell 18, the air intake pipe 8 can be protected to prevent the air intake pipe 8 from being damaged due to collision.
[0029] refer to Figure 2 A limit ring 19 is fixedly connected to the surface of the air outlet pipe 10, and the bottom of the limit ring 19 is fixedly connected to the bottom of the inner wall of the control cabinet 1.
[0030] As a technical optimization of this utility model, by setting a limiting ring 19, the air outlet pipe 10 can be fixed to prevent the air outlet pipe 10 from shaking during use.
[0031] refer to Figure 3 The smoking box 9 is made of stainless steel, and its cross-section is triangular.
[0032] As a technical optimization of this utility model, by setting a smoking box 9 made of stainless steel, it is possible to prevent the smoking box 9 from rusting and to prevent the smoking box 9 from being damaged due to rusting.
[0033] refer to Figure 4 The placement box 11 is made of plastic and is rectangular in shape.
[0034] As a technical optimization of this utility model, by setting a plastic placement box 11, the corrosion resistance of the placement box 11 can be increased, preventing the placement box 11 from being corroded and damaged.
[0035] The working principle and usage process of this utility model are as follows: First, the product to be riveted is fixed on the product positioning fixture 6 and conveyed to the working area of this equipment by the upper conveying module 4, so that the riveting point of the product contacts the top of the base plate. The Z-axis transfer module 2 is used to move the entire hot riveting head 3 downwards to complete the hot riveting. Then, the upper conveying module 4 is used to move the positioning fixture 6 to the next workstation. When it is necessary to treat the flue gas, the fan 7 is started. The input end of the fan 7 generates suction, which absorbs the flue gas through the air inlet pipe 8 and the smoke extraction box 9, thus treating the flue gas. The flue gas is discharged from the output end of the fan 7 and then transported into the placement box 11 through the exhaust pipe 10, so that the flue gas comes into contact with the coarse filter 12. First, the coarse filter 12 filters and blocks the larger particles in the flue gas. Then, the fine filter 13 filters and blocks the smaller particles in the flue gas. Then, the activated carbon filter 14 adsorbs and filters the harmful substances in the flue gas. Finally, the filtered flue gas is discharged from the exhaust pipe 15. At this time, the flue gas can be treated to achieve the effect of flue gas treatment.
[0036] In summary, this high-efficiency integrated hot riveting equipment, by incorporating a control cabinet 1, a Z-axis transfer module 2, a full-plate hot riveting head 3, an upper conveying module 4, a lower conveying module 5, a positioning fixture 6, a fan 7, an air inlet pipe 8, a smoke box 9, an air outlet pipe 10, a placement box 11, a coarse filter 12, a fine filter 13, an activated carbon filter 14, and an exhaust pipe 15, solves the problem that fully automatic integrated hot riveting machines lack flue gas treatment capabilities. Furthermore, fully automatic integrated hot riveting machines generate large amounts of high-temperature toxic gases, which, if inhaled for extended periods, can damage the health of workers.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency integral hot riveting device, comprising a control cabinet (1), characterized in that: A Z-axis transfer module (2) is fixedly connected to the top of the control cabinet (1). A full-plate hot riveting head (3) is fixedly connected to the output end of the Z-axis transfer module (2). An upper conveying module (4) is fixedly connected to the top of the control cabinet (1) and to the bottom of the full-plate hot riveting head (3). A lower conveying module (5) that works with the upper conveying module (4) is fixedly connected to the inner wall of the control cabinet (1). A positioning fixture (6) is fixedly connected to the top of the upper conveying module (4). Fans (7) are fixedly connected to the front and rear sides of the inner wall of the control cabinet (1). An air inlet pipe (8) is connected to the input end of the fan (7). The top of the air inlet pipe (8) extends to the top of the control cabinet (1). A smoking box (9) is connected to the inside of the air inlet pipe (8). The bottom of the smoking box (9) is fixedly connected to the top of the control cabinet (1). The output end of the fan (7) is connected to the air outlet pipe (10). The left side of the air outlet pipe (10) is connected to the placement box (11). The bottom of the placement box (11) is fixedly connected to the bottom of the inner wall of the control cabinet (1). The inner wall of the placement box (11) is fixedly connected to the coarse filter screen (12). The inner wall of the placement box (11) and located to the left of the coarse filter screen (12) is fixedly connected to the fine filter screen (13). The inner wall of the placement box (11) and located to the left of the fine filter screen (13) is fixedly connected to the activated carbon filter screen (14). The left side of the placement box (11) is connected to the exhaust pipe (15). The left side of the exhaust pipe (15) extends to the left side of the control cabinet (1).
2. The high-efficiency integral hot riveting equipment according to claim 1, characterized in that: The control cabinet (1) has a heat dissipation hole (16) on the front side, and the heat dissipation hole (16) is rectangular in shape.
3. The high-efficiency integral hot riveting equipment according to claim 1, characterized in that: The bottom of the control cabinet (1) is fixedly connected with anti-slip blocks (17), and the number of anti-slip blocks (17) is eight.
4. The high-efficiency integral hot riveting equipment according to claim 1, characterized in that: The surface of the air intake pipe (8) is covered with a protective shell (18), and the bottom of the protective shell (18) is fixedly connected to the top of the control cabinet (1).
5. The high-efficiency integral hot riveting equipment according to claim 1, characterized in that: A limiting ring (19) is fixedly connected to the surface of the air outlet pipe (10), and the bottom of the limiting ring (19) is fixedly connected to the bottom of the inner wall of the control cabinet (1).
6. The high-efficiency integral hot riveting equipment according to claim 1, characterized in that: The smoking box (9) is made of stainless steel and has a triangular cross-section.
7. The high-efficiency integral hot riveting equipment according to claim 1, characterized in that: The placement box (11) is made of plastic and is rectangular in shape.