Chip frame automatic boxing mechanism
By designing an automated chip frame packing mechanism, which utilizes suction cup and conveyor belt components to automate the feeding and placement of frames and spacers, the problem of low efficiency in manual operation in existing technologies is solved, and efficient automated packing and spacer supply are achieved.
Patent Information
- Application Number
- CN202422768469.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-13
AI Technical Summary
The existing chip frame packing process relies on manual operation, which is inefficient and has a high error rate, especially in the placement of frames and spacers, where omissions are common.
An automated chip frame packing mechanism was designed, comprising a feeding module, a packing module, a spacer feeding mechanism, and a box transfer mechanism. The mechanism utilizes a suction cup assembly and a conveyor belt assembly to achieve automated feeding and placement of the frame and spacers. Combined with the spacer storage module and the box circulation, fully automated packing is achieved.
It enables rapid and automated packing of chip frames, improves operational efficiency and packing qualification rate, ensures continuous supply of spacers and automated loading and unloading of boxes, and reduces manual intervention.
Smart Images

Figure CN223546635U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an automatic chip frame packing mechanism, belonging to the field of automation equipment technology. Background Technology
[0002] During chip manufacturing, the finished chips are typically placed in specialized frames for storage and transportation. These frames, in turn, need to be boxed and stored before being delivered to the chip manufacturer to facilitate subsequent transportation and handling.
[0003] During the packing process, frames are typically placed into the container in a continuous stacking manner. To prevent wear and tear between adjacent frames during stacking, a spacer is placed between them. Existing frame packing methods usually rely on manual operation, which is not only inefficient but also prone to errors, often resulting in the spacer being missed. Summary of the Invention
[0004] The technical problem to be solved by this utility model is to provide an automatic chip frame packing mechanism. Through automated feeding and placement of spacers, it realizes rapid and automated packing of chip frames, and also realizes automated operation at the loading and unloading end of the box, which greatly improves the operating efficiency.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0006] An automated chip frame packaging mechanism includes a feeding module, a packaging module, a spacer feeding mechanism, and a package transfer mechanism, all configured in one step. At least one side of the packaging module is provided with a spacer storage module.
[0007] The feeding module includes a first gantry frame, on which a first suction cup assembly for picking up the frame is provided, which can move up and down and left and right relative to it.
[0008] The partition feeding mechanism includes a second gantry frame, on which a second suction cup assembly for picking up partitions is provided, which can move up and down and back and forth relative to the second gantry frame.
[0009] The packing module includes a first platform for carrying the box, and a first conveyor belt assembly is provided at both sides of the first platform.
[0010] The box transfer mechanism includes at least one set of second conveyor belt assemblies, each containing at least one second platform that can move up and down relative to it, and third conveyor belt assemblies located at the two side edges of the second platform.
[0011] The aforementioned automatic chip frame packing mechanism is characterized in that: symmetrical partition storage modules are arranged on both sides of the packing module, and a bracket that can move up and down relative to the partition storage module is provided inside the partition storage module.
[0012] The aforementioned automatic chip frame packing mechanism is characterized in that: the packing mechanism includes two sets of parallel second conveyor belt assemblies, and three second platforms that can move up and down relative to the packing module are equally spaced in the second conveyor belt assembly, wherein the middle second platform corresponds to the position of the first platform.
[0013] The aforementioned automatic chip frame packing mechanism is characterized in that: two second platforms are provided in the second conveyor belt assembly on the side away from the packing module, and their positions correspond to the positions of the second platforms located at both ends in the second conveyor belt assembly on the side closer to the packing module.
[0014] The aforementioned automatic chip frame packing mechanism is characterized in that: a set of guide rollers is provided between the two sets of second conveyor belt assemblies and at the second platforms located on both sides.
[0015] The aforementioned automatic chip frame packing mechanism is characterized in that: a cylinder is provided at the bottom of the second platform to drive it to move up and down relative to the second conveyor belt assembly.
[0016] The beneficial effects of this utility model are:
[0017] 1. By setting up an automatic feeding device, an automatic partition feeding device, and a box transfer mechanism, the automated operation of feeding and stacking the frame, stacking the partitions, and unloading and loading the box is realized. Only manual handling is required to pick up and place empty and full boxes from the box transfer mechanism, which greatly improves the work efficiency and the box qualification rate.
[0018] 2. By setting up partition storage modules on both sides of the packing module, after the partitions in one partition storage module are taken out, the partitions can be taken out from the partition storage module on the other side. This makes it easier for workers to put partitions back into the empty partition storage module, thereby achieving uninterrupted operation and further improving efficiency.
[0019] 3. Two conveyor belts are set in the container transfer mechanism to realize the circulation of the containers, which not only realizes the automated transfer of containers, but also improves the efficiency of container loading and unloading. Attached Figure Description
[0020] Figure 1 This is a top view of an automatic chip frame packing mechanism according to the present invention;
[0021] Figure 2This is a front view of an automatic chip frame packing mechanism according to this utility model. Detailed Implementation
[0022] The present invention will now be further described in conjunction with the accompanying drawings.
[0023] like Figures 1-2 As shown, an automatic chip frame packing mechanism includes a feeding module 10, a packing module 20, a spacer feeding mechanism 40, and a box transfer mechanism 50, all configured in one step. At least one side of the packing module 20 is provided with a spacer storage module 30. The feeding module 10 includes a first gantry 11, on which a first suction cup assembly 12 for picking up frames is provided, movable vertically and horizontally relative to the gantry 11. The spacer feeding mechanism 40 includes a second gantry 41, on which a second suction cup assembly 42 for picking up spacers is provided, movable vertically and horizontally relative to the gantry 41. The packing module 20 includes a first platform for carrying boxes, with first conveyor belt assemblies located at both sides of the first platform. The box transfer mechanism 50 includes at least one set of second conveyor belt assemblies 51, within which at least one second platform 52 is provided, movable vertically relative to the second platform 52. Third conveyor belt assemblies 53 are located at both sides of the second platform 52.
[0024] In the specific frame packing process, the empty frame box is first placed manually on the second conveyor belt assembly 51, with both ends of the box in contact with the second conveyor belt assembly 51. The second conveyor belt assembly 51 moves the box to the second platform 52 located on the first platform of the packing module 20. By lifting the second platform 52, the empty frame box is detached from the second conveyor belt assembly 51. Then, the box is sent onto the first platform by the third conveyor belt assembly 53. During the sending process, the first conveyor belt assembly on the first platform also starts to rotate to facilitate the transfer of the box. After the transfer is completed, the first suction cup assembly 12 picks up the frame with the front end finished and moves it to the position of the packing module 20, and places it on the first platform. Inside the box, while the first suction cup assembly 12 removes and picks up the next set of frames, the second suction cup assembly 42 picks up a partition from the partition storage module 30, places it into the box, and removes it to pick up the second partition. Then, the first suction cup assembly 12 places the second set of frames into the box, and so on, until the box is full. Then, the first conveyor belt assembly moves the box full of frames to the corresponding second platform 52. The second platform 52 is lowered so that both ends of the box are placed on the second conveyor belt assembly 51. The second conveyor belt assembly 51 moves the box to the next station (i.e., the unloading station). At the same time, the next empty box is moved to the second platform 52 located at the first platform of the boxing module 20, and the above boxing action is repeated. In this embodiment, the bottom of the second platform 52 is provided with a cylinder to drive it to move up and down relative to the second conveyor belt assembly 51.
[0025] The packing module 20 has symmetrically arranged partition storage modules 30 on both sides, and each partition storage module 30 has a bracket that can move up and down relative to it. The up and down movement of the bracket is controlled by a servo motor assembly to ensure that the uppermost partition is always at the same height, which is convenient for the second suction cup assembly 42 to pick up. After all the partitions in the partition storage module 30 have been picked up, the top sensor detects this and triggers the partition feeding mechanism 40 to pick up the partitions from the partition storage module 30 on the other side. At the same time, it prompts the staff to feed the partition storage module 30, which facilitates continuous operation.
[0026] The container transfer mechanism 50 includes two sets of parallel second conveyor belt assemblies 51. Three second platforms 52, movable vertically relative to the container, are equally spaced within the second conveyor belt assembly 51 closest to the container loading module 20. The middle second platform 52 corresponds to the position of the first platform. Two second platforms 52 are located within the second conveyor belt assembly 51 furthest from the container loading module 20, their positions corresponding to the positions of the second platforms 52 located at either end of the second conveyor belt assembly 51 closest to the container loading module 20. By setting a total of five second platforms 52 on the two sets of second conveyor belt assemblies 51, a cyclical travel route for the container is achieved. Figure 1 As shown, taking the second platform 52 in the upper right corner as an example of the loading and unloading station, the worker first places the empty box on the platform. Then, the box travels clockwise around the platform under the action of multiple conveyor belts and returns to the station. During this time, the frame is packed. After returning to the station, the worker unloads the box and places the next empty box on it. This cycle greatly improves efficiency.
[0027] To facilitate the smooth movement of the box between the two sets of second conveyor belt assemblies 51, guide roller sets 54 are provided between the two sets of second conveyor belt assemblies 51 and at the second platforms 52 on both sides.
[0028] In summary, the automatic chip frame packing mechanism provided by this utility model achieves rapid and automated packing of chip frames through automated feeding and placement of spacers, and also realizes automated operation at the loading and unloading ends of the box, greatly improving operating efficiency.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic chip frame packing mechanism, characterized in that: It includes a feeding module (10), a boxing module (20), a partition feeding mechanism (40), and a box transfer mechanism (50) that can be set up at one time. At least one side of the boxing module (20) is provided with a partition storage module (30), wherein, The feeding module (10) includes a first gantry frame (11), on which a first suction cup assembly (12) for picking up the frame is provided, which can move up and down and left and right relative to it. The partition feeding mechanism (40) includes a second gantry frame (41), on which a second suction cup assembly (42) for picking up partitions is provided, which can move up and down and back and forth relative to it. The packing module (20) includes a first platform for carrying the box, and a first conveyor belt assembly is provided at both sides of the first platform. The box transfer mechanism (50) includes at least one set of second conveyor belt assemblies (51), and at least one second platform (52) that can move up and down relative to it is provided in the second conveyor belt assembly (51). Third conveyor belt assemblies (53) are provided at both sides of the second platform (52).
2. The automatic chip frame packing mechanism according to claim 1, characterized in that: The packing module (20) is symmetrically provided with partition storage modules (30) on both sides, and the partition storage module (30) is provided with a bracket that can move up and down relative to it.
3. The automatic chip frame packing mechanism according to claim 1, characterized in that: The container transfer mechanism (50) includes two sets of parallel second conveyor belt assemblies (51). Three second platforms (52) that can move up and down relative to the second conveyor belt assembly (51) near the container module (20) are equally spaced. The second platform (52) located in the middle corresponds to the position of the first platform.
4. The automatic chip frame packing mechanism according to claim 3, characterized in that: Two second platforms (52) are provided in the second conveyor belt assembly (51) on the side away from the packing module (20), and their positions correspond to the positions of the second platforms (52) located at both ends in the second conveyor belt assembly (51) on the side closer to the packing module (20).
5. An automatic chip frame packing mechanism according to claim 3 or 4, characterized in that: Guide roller groups (54) are provided between the two sets of second conveyor belt assemblies (51) and at the second platforms (52) on both sides.
6. The automatic chip frame packing mechanism according to claim 5, characterized in that: The bottom of the second platform (52) is provided with a cylinder for driving it to move up and down relative to the second conveyor belt assembly (51).