Detecting, cutting and welding integrated stamping part detection equipment

By designing an integrated stamping parts inspection equipment that combines inspection, cutting, and welding, the problems of short punch press output buffer and low integration of cutting and welding modules were solved, achieving high-speed and stable cutting and welding, improving production efficiency and product quality, and protecting the mold.

CN223557072UActive Publication Date: 2025-11-18SUZHOU XUNYAN WELDING EQUIP CO LTD
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Patent Information

Application Number
CN202423116496.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-18
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

In existing stamping equipment, the short length of the punch press's discharge buffer and the low integration of the cutting and welding modules cause frequent pauses in the punch press, affecting product quality consistency and damaging the mold.

Method used

An integrated inspection equipment for stamped parts, including a strip buffer sensing module, an oil collection filter module, a strip cleaning module, horizontal and vertical visual inspection modules, a laser coating removal module, and a welding module, was designed to achieve high-speed and stable cutting and integrated cutting and welding stations, thereby shortening the defect handling cycle.

Benefits of technology

It effectively shortens the defect handling time, improves production efficiency, enhances product quality consistency, protects molds, and expands the scope of application.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223557072U_ABST
Patent Text Reader

Abstract

The utility model provides a detecting, cutting and welding integrated stamping part detecting device which comprises a material belt cache sensing module, the left side of the material belt cache sensing module is fixedly connected with an oil collecting filter barrel module, the left side of the oil collecting filter barrel module is further fixedly connected with a material belt cleaning module, and the material belt cleaning module is located on a rack. The top end of the rack is fixedly connected with a machine table protective cover, the front end of the machine table protective cover is fixedly connected with a cantilever type operation box, the left side of the material belt cleaning module is fixedly connected with a material belt conveying track module, the rear side of the material belt conveying track module is fixedly connected with a horizontal visual detection module, and the cutting module uses a servo electric cylinder as power. According to the utility model, the high-speed stable cutting of the material belt is realized, the cutting module and the welding module are integrated on one station, and the distance for conveying the material head and the material tail to the welding position after bad cutting is shortened.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the stamping part detection field, especially relates to a detection cutting and welding integrated stamping part detection equipment. BACKGROUND

[0002] At present, the market has existed the equipment that combines the detection of stamping material belt product, bad cutting, welding of material belt after bad cutting multiple processes together, when the above equipment finds the continuous and short interval discontinuous bad of stamping material belt product in the working process, since the cutting and welding speed cannot catch up with the punch speed, when the punch out material buffer is full, the punch will be paused, waits for the cutting equipment to cut off the bad product, and then carries out the welding work, the existing equipment can improve the efficiency of continuous production of stamping material belt product to a certain extent.

[0003] But the punch production speed in the existing equipment is relatively fast, and the length of the punch out material buffer is relatively short, once the continuous and short interval discontinuous bad of stamping material belt product exists, the short material buffer structure in the existing equipment is insufficient for the outfeed buffer of bad products, so that the punch is paused to wait for the cutting of the detection equipment to the bad product and the re-welding work after cutting, and the cutting-welding module in the equipment is not high in integration, so when the material head and tail are transported to the welding position after bad cutting, the required time is relatively long.

[0004] Since the length of the punch out material buffer in the existing equipment is relatively short and the cutting-welding module in the equipment is not high in integration, the whole production process is interrupted, and the punch is frequently paused, so that the product quality consistency is affected, and even the mould in the equipment is damaged.

[0005] Therefore, in view of the above scheme, the actual production and implementation are improved, and the spirit and concept of seeking good are followed, and the professional knowledge and experience are assisted, and after many thoughts and tests, the utility model is created, and the detection cutting and welding integrated stamping part detection equipment is provided, which is used to solve the problems that the length of the punch out material buffer is relatively short, the cutting-welding module in the equipment is not high in integration, the punch is frequently paused when the equipment finds the continuous and short interval discontinuous bad, waits for the cutting of the detection equipment to the bad product and the re-welding work after cutting, the whole production process is interrupted, the product quality is affected, and the mould is damaged. UTILITY MODEL CONTENTS

[0006] The utility model provides a kind of detection cutting welding integrated stamping part detection equipment, solve the length of the existing technology in punch press discharging buffer material, when equipment finds continuous and shorter interval discontinuous bad, punch press has to suspend, waiting detection equipment is cut off and the re-welding work after cutting of defective product, lead to whole production process is interrupted.Punch press frequent suspension has negative influence to the quality consistency of product, and also have damage to high value mould problem.

[0007] The technical scheme of the utility model is implemented as follows: a detection cutting welding integrated stamping part detection equipment includes a material belt buffer sensing module, an oil collection filter barrel module is fixedly connected to the left side of the material belt buffer sensing module, a material belt cleaning module is also fixedly connected to the left side of the oil collection filter barrel module, the material belt cleaning module is located on a rack, and a machine table protective cover is fixedly connected to the top end of the rack, a cantilever type operation box is fixedly connected to the front end of the machine table protective cover, and a material belt conveying track module is fixedly connected to the left side of the material belt cleaning module, a horizontal visual detection module is fixedly connected to the rear side of the material belt conveying track module.

[0008] As a preferred embodiment, a right side material belt conveying module is fixedly connected to the left side of the horizontal visual detection module, and a vertical visual detection module arranged in a longitudinal direction is fixedly connected to the rear side of the right side material belt conveying module.

[0009] As a preferred embodiment, a laser plating removal module is fixedly connected to the top end face of the right side material belt conveying module, and a laser welding module is fixedly connected to the top end face of the laser plating removal module.

[0010] As a preferred embodiment, a material belt positioning and cutting module is fixedly connected to the top end face of the right side material belt conveying module, and a left side material belt conveying module is also fixedly connected to the left side of the right side material belt conveying module.

[0011] As a preferred embodiment, a cutting driving module is also fixedly connected to the bottom end of the left side material belt conveying module and the right side material belt conveying module, a defective product collection box is fixedly connected to the right side of the cutting driving module, a welding support block is fixedly connected to the top end of the cutting fixed knife seat, a cutting fixed knife piece is fixedly connected to the top end of the welding support block, a cutting moving knife piece is mounted to the front end of the cutting fixed knife piece, and a cutting welding positioning needle group is mounted to the top end of the cutting moving knife piece.

[0012] As a preferred embodiment, the material belt positioning and cutting module includes a cutting moving knife sliding block, and the cutting moving knife sliding block is fixedly connected to the top end of the cutting fixed knife seat.

[0013] After using the above technical scheme, the utility model has the following beneficial effects:

[0014] 1. In the utility model, by the welding system does the main frame, uses argon as the welding protection gas. The cutting module uses servo cylinder as power, realizes high speed stable cutting, the cutting module and the welding module are integrated on a station, shorten the distance of the material head and the material tail after the bad cutting is transported to the welding position, effectively shorten the feeding time, and further shorten the entire bad treatment rhythm.

[0015] 2. In the utility model, in order to be compatible with the material belt welding of different plating, the cutting and welding equipment is also equipped with laser plating removal process in the welding station, when producing some such as silver plating etc. The product that can be switched into the mode of welding after removing plating first, expands the application range of product. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will be briefly introduced the drawing needed to be used in the embodiment or prior art description, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying the creative labor, other drawings can also be obtained according to these drawings.

[0017] Figure 1 It is the whole side view structure schematic diagram of the utility model;

[0018] Figure 2 It is the vertical visual detection module structure schematic diagram of the utility model;

[0019] Figure 3 It is the laser plating removal module and laser welding module structure schematic diagram of the utility model;

[0020] Figure 4 It is the cutting dynamic knife sliding block structure schematic diagram of the utility model;

[0021] Figure 5 It is the material belt positioning cutting module structure schematic diagram of the utility model;

[0022] Figure 6 It is the cutting positioning seat structure schematic diagram of the utility model;

[0023] In the drawing

[0024] 1, material belt buffer induction module; 2, oil collecting filter barrel module; 3, material belt cleaning module; 4, machine protection cover; 5, cantilever operation box; 6, material belt conveying track module; 7, horizontal visual inspection module; 8, right material belt conveying module; 9, vertical visual inspection module; 10, laser plating removal module; 11, laser welding module; 12, material belt positioning and cutting module; 1201, cutting moving knife slider; 1202, cutting fixed knife seat; 1203, welding support block; 1204, cutting fixed knife piece; 1205, cutting moving knife piece; 1206, cutting welding positioning needle group; 13, left material belt conveying module; 14, cutting drive module; 15, defective product collection box. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0026] As shown in the figure, Figures 1-6 A detection and cutting integrated stamping part detection equipment includes: a material belt buffer induction module 1, the left side of the material belt buffer induction module 1 is fixedly connected with an oil collecting filter barrel module 2, the left side of the oil collecting filter barrel module 2 is also fixedly connected with a material belt cleaning module 3, the material belt cleaning module 3 is located on the rack, and the top end of the rack is fixedly connected with a machine protection cover 4, the front end of the machine protection cover 4 is fixedly connected with a cantilever operation box 5, and the left side of the material belt cleaning module 3 is fixedly connected with a material belt conveying track module 6, the rear side of the material belt conveying track module 6 is fixedly connected with a horizontal visual inspection module 7, the top end of the cutting fixed knife seat 1202 is fixedly connected with a welding support block 1203, the top end of the welding support block 1203 is fixedly connected with a cutting fixed knife piece 1204, the front end of the cutting fixed knife piece 1204 is installed with a cutting moving knife piece 1205, and the top end of the cutting moving knife piece 1205 is installed with a cutting welding positioning needle group 1206.

[0027] Among them, the left side of the horizontal visual inspection module 7 is fixedly connected with the right material belt conveying module 8, the rear side of the right material belt conveying module 8 is fixedly connected with the vertically arranged vertical visual inspection module 9, the top end surface of the right material belt conveying module 8 is fixedly connected with the laser plating removal module 10, and the top end surface of the laser plating removal module 10 is fixedly connected with the laser welding module 11.

[0028] The top end surface of the right side material belt conveying module 8 is fixedly connected with a material belt positioning and cutting module 12, and the left side of the right side material belt conveying module 8 is also fixedly connected with a left side material belt conveying module 13; the bottom end of the left side material belt conveying module 13 and the right side material belt conveying module 8 is also fixedly connected with a cutting driving module 14, and the right side of the cutting driving module 14 is fixedly connected with a defective product collecting box 15; the material belt positioning and cutting module 12 comprises a cutting moving cutter sliding block 1201, and the top end of the cutting moving cutter sliding block 1201 is fixedly connected with a cutting fixed cutter seat 1202.

[0029] In use, the buffer amount of the stamping material belt is sensed by the material belt buffer sensing module 1 to guide the conveying speed and start-stop of the right side material belt conveying module 8 and the left side material belt conveying module 13; the oil filter barrel module 2 and the material belt cleaning module 3 blow and clean the oil stains and other foreign matters on the terminal of the stamping material belt, and the oil mist and other foreign matters are collected by the negative pressure module to ensure that the terminal is kept clean before detection and the oil stains and other foreign matters are collected.

[0030] In the description of the utility model, need understanding is, the orientation or position relation that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" indicate is based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and it is not indicated or implied that the indicated device or element must have a particular orientation, a particular orientation is constructed and operated, therefore, it cannot be understood as the limitation of the utility model. In the description of the utility model, unless otherwise specified and limited, it is necessary to explain that the terms "mounting", "connecting", "connecting" should be understood in a broad sense, for example, it can be mechanical connection or electrical connection, and it can be the communication between two elements, it can be directly connected, or indirectly connected through an intermediate medium, and for ordinary skilled persons in the art, the specific meaning of the above-mentioned terms can be understood according to the specific circumstances.

[0031] The above merely describes the preferred embodiments of the present application, and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A detection and cutting integrated press part detection apparatus characterized by, Including the material belt buffer sensing module (1), the left side of material belt buffer sensing module (1) is fixedly connected with the oil collecting filter barrel module (2), the left side of oil collecting filter barrel module (2) is also fixedly connected with material belt cleaning module (3), material belt cleaning module (3) is located on the rack, and the top of the rack is fixedly connected with machine table protective cover (4), the front end of machine table protective cover (4) is fixedly connected with cantilever type operation box (5), and the left side of material belt cleaning module (3) is fixedly connected with material belt conveying track module (6), the rear side of material belt conveying track module (6) is fixedly connected with horizontal visual inspection module (7).

2. The detection device for detecting a punch press part according to claim 1, wherein The left side of horizontal visual inspection module (7) is fixedly connected with right material belt conveying module (8), and the rear side of right material belt conveying module (8) is fixedly connected with vertically arranged vertical visual inspection module (9).

3. The detection device for detecting a press part integrated with a welding according to claim 2, characterized in that, The top surface of right material belt conveying module (8) is fixedly connected with laser plating removal module (10), and the top surface of laser plating removal module (10) is fixedly connected with laser welding module (11).

4. The apparatus according to claim 2, wherein The top surface of right material belt conveying module (8) is fixedly connected with material belt positioning and cutting module (12), and the left side of right material belt conveying module (8) is also fixedly connected with left material belt conveying module (13).

5. The apparatus according to claim 4, wherein The bottom of left material belt conveying module (13) and right material belt conveying module (8) is also fixedly connected with cutting drive module (14), and the right side of cutting drive module (14) is fixedly connected with defective product collecting box (15).

6. The apparatus according to claim 4, wherein The material belt positioning and cutting module (12) comprises a cutting moving knife sliding block (1201), and the top of the cutting moving knife sliding block (1201) is fixedly connected with a cutting fixed knife seat (1202).

7. The apparatus according to claim 6, wherein The top of the cutting fixed knife seat (1202) is fixedly connected with a welding support block (1203), the top of the welding support block (1203) is fixedly connected with a cutting fixed knife piece (1204), the front end of the cutting fixed knife piece (1204) is provided with a cutting moving knife piece (1205), and the top of the cutting moving knife piece (1205) is provided with a cutting welding positioning needle group (1206).