Welding tool for lifting appliance upper frame end beam
By designing welding fixtures for positioning the round tubes, legs, and support components, the problems of narrow space and sliding displacement during welding of the end beams on the lifting frame were solved, achieving efficient and stable welding results.
Patent Information
- Application Number
- CN202423061929.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The welding of the end beams on the lifting frame requires multiple turns and the space is narrow, which makes welding difficult and makes it hard to efficiently weld the bottom and ends. Custom tooling is also needed to improve production efficiency and welding quality.
A welding fixture including a positioning tube, legs, and support components was designed. The positioning tube initially positions the end beam, and the legs and support components adjust the space. With the help of the limiting component, they abut against the side wall of the end beam to prevent sliding displacement and ensure normal welding.
This enabled rapid positioning and stable welding of the end beams, reduced sliding displacement, and improved welding efficiency and quality.
Smart Images

Figure CN223557638U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding frock technical field, concretely relates to a welding frock for hoist upper frame end beam. BACKGROUND
[0002] The hoist upper frame end beam box (abbreviation end beam) needs to be turned over for many times when welding, and the end beam boxes are narrow, which is inconvenient for welding, and welding parts need to be welded on the bottom and end of the box, so the welding difficulty is big, a welding frock needs to be customized, and the turning over is carried out by using a positioner, the production efficiency is improved, and the welding quality is improved.
[0003] Therefore, the utility model provides a welding frock for hoist upper frame end beam. UTILITY MODEL CONTENTS
[0004] (1) technical problem solved
[0005] In view of the defects of the prior art, the utility model provides a welding frock for hoist upper frame end beam, and the end beam can be positioned on the bottom plate quickly by arranging the positioning circular tube, the supporting leg and the supporting piece, space can be left between the bottom plate and the end beam for welding operation by the supporting leg, the space size between the bottom plate and the end beam can be adjusted by the adjustable supporting piece, so that normal welding operation is ensured, the limiting assembly can abut against the side wall of the end beam and the two end faces of the end beam in the rotating process, sliding displacement is avoided when rotating, and the positioning circular tube can share the pressure under the non-horizontal body position.
[0006] (2) technical scheme
[0007] In order to realize the above object, the utility model realizes by the following technical scheme:
[0008] A welding frock for hoist upper frame end beam, characterized in that it comprises:
[0009] A bottom plate is installed on a positioner;
[0010] A pair of positioning circular tubes, each of which can extend into the mounting hole of the hoist upper frame end beam;
[0011] A plurality of supporting legs, each of which is provided with an extendable supporting piece to support the blank position of the hoist upper frame end beam and adjust the distance between the hoist upper frame end beam and the bottom plate;
[0012] A limiting assembly comprising a supporting tube, a locking bolt being installed on the supporting tube and abutting against the side wall of the hoist upper frame end beam.
[0013] Preferably, the support is vertically and uniformly spaced with several threaded holes, the support leg is provided with a positioning hole, and the bolt can be screwed into any threaded hole of the support from the positioning hole.
[0014] Preferably, the top of the support can be provided with a rubber pad.
[0015] Preferably, the support pipe is provided with a support arm on each side, and each side of the support arm is slidably connected with a clamping piece for clamping the end beam.
[0016] Preferably, the support arm is provided with a through positioning groove, and the clamping piece is provided with a clamping groove near the hoist upper end beam; the tail of the clamping piece is provided with a threaded rod which can slide in the positioning groove, and the threaded rod extends out of the positioning groove.
[0017] (Three) beneficial effects
[0018] The utility model embodiment provides a kind of welding tool for hoist upper end beam.There is following beneficial effect:
[0019] 1, by setting positioning pipe, support leg and support, end beam can be positioned on base plate quickly first, cooperate support leg can also leave space between base plate and end beam for welding operation, adjustable support can adjust the size of space between base plate and end beam, to ensure normal welding operation;
[0020] 2, by setting limit component, can be in the process of rotation, resist in the side wall of end beam and resist the two end faces of end beam, avoid sliding displacement when rotating, also under the body position of non-flat, help positioning pipe share pressure. DETAILED DESCRIPTION
[0021] Figure 1 It is the three-dimensional schematic view of the welding tool structure of the utility model;
[0022] Figure 2 It is the three-dimensional schematic view of the hoist upper end beam structure in welding completion state;
[0023] Figure 3 It is the three-dimensional schematic view of the hoist upper end beam structure in initial state;
[0024] Figure 4 It is the three-dimensional schematic view of the hoist upper end beam structure installation in welding tool.
[0025] In the drawing:
[0026] 1, base plate;
[0027] 2, positioning pipe;
[0028] 3, support leg;
[0029] 4, support;
[0030] 5. Limiting components; 5.1. Support tube; 5.2. Support arm; 5.3. Clamping components. Detailed Implementation
[0031] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0032] like Figure 2 The image shows the end beam on the lifting device after welding is completed.
[0033] like Figure 3 The image shows the initial state of the lifting device's upper end beam (hereinafter referred to as the end beam). The end beam includes two mounting plates and several partitions. The two mounting plates are placed at an interval between each other, and are connected to each other by several partitions within the intervals between the two mounting plates, making them a whole. The partitions are spaced apart between the two mounting plates. Each mounting plate also has a pair of mounting holes, and the pair of mounting holes on the upper and lower mounting plates are placed opposite each other.
[0034] See attached document Figure 1 A welding fixture for the upper end beam of a lifting device includes a base plate 1, which is planar. It is understood that the thickness and strength of the base plate 1 are sufficient to ensure that the upper end beam of the lifting device will not deform after installation and rotation. The base plate 1 is fixedly installed on a positioner (existing technology, the working principle will not be described in detail).
[0035] A pair of positioning round tubes 2 are welded on the base plate 1. Their positions are opposite to a pair of mounting holes on the lower mounting plate, and they can extend into the mounting holes to initially position the end beam. The allowance between the positioning round tubes 2 and the mounting holes is 10mm.
[0036] The base plate 1 is also welded with several support legs 3, which are spaced apart from each other and supported in the blank space at the bottom of the end beam. They do not interfere with other parts of the end beam and can create a gap between the end beam and the base plate 1, which is convenient for welding parts at the bottom of the end beam.
[0037] Each support leg 3 is provided with a telescopic support 4, which can move up and down inside the support leg 3; a plurality of threaded holes are uniformly and vertically arranged on the support 4, and a positioning hole is arranged on the support leg 3, so that a bolt can be screwed into any threaded hole of the support 4 from the positioning hole; in use, the height of the support 4 is adjusted, a suitable threaded hole is selected and aligned with the positioning hole, and then the bolt is screwed into the two holes to complete the installation.
[0038] A rubber pad can be mounted on the top of the support 4 to improve the buffering performance, so as to avoid that the end beam is subjected to a large impact force when being lowered onto the base plate 1 after being transported by a lifting tool.
[0039] A limiting assembly 5 is mounted on each side of the base plate 1, which includes a support pipe 5.1 vertically mounted on the base plate 1, and a support arm 5.2 mounted on each side of the support pipe 5.1; a clamping piece 5.3 is slidingly connected to each support arm 5.2, and is used to clamp the two ends of the end beam.
[0040] A through positioning slot is arranged on the support arm 5.2, and a clamping groove is arranged on the end of the clamping piece 5.3 close to the end beam, so that one end of the side plate of the end beam can be clamped into the slot; a threaded rod is arranged at the tail of the clamping piece 5.3 and can slide in the positioning slot, and the threaded rod extends out of the positioning slot; when the clamping piece 5.3 is slid in the positioning slot and abuts against the end face of the end beam, a nut is screwed on the threaded rod to fix the clamping piece 5.3, thereby completing the limiting installation.
[0041] A clamping bolt is further arranged on the support pipe 5.1, which abuts against the side wall of the end beam to avoid sliding displacement of the end beam when rotating.
[0042] It should be noted that, in the present text, relational terms such as first and second are used merely to distinguish one entity or action from another, without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variant thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus that comprises a list of elements does not only include those elements, but also includes other elements not expressly listed, or other elements inherent to such process, method, article, or apparatus. Without more limitations, an element defined by the phrase "comprising a" does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.
[0043] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some technical features therein can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A welding fixture for the end beam of a lifting device, characterized in that, include: The base plate (1) is mounted on the positioner; A pair of positioning tubes (2), each positioning tube (2) can extend into the mounting hole of the upper end beam of the lifting device; Several outriggers (3), and each outrigger (3) is equipped with a retractable support (4) to support the blank position of the upper end beam of the lifting device and adjust the distance between the upper end beam of the lifting device and the base plate (1). The limiting assembly (5) includes a support tube (5.1) and a set bolt is installed on the support tube (5.1) and abuts against the side wall of the end beam of the lifting device.
2. The welding fixture for the upper end beam of a lifting device as described in claim 1, characterized in that: The support member (4) has several threaded through holes evenly spaced vertically, and the support leg (3) has a positioning hole. Bolts can be screwed into any threaded through hole of the support member (4) from the positioning hole.
3. A welding fixture for the upper end beam of a lifting device as described in claim 1 or 2, characterized in that: A rubber pad may be installed on the top of the support member (4).
4. The welding fixture for the upper end beam of a lifting device as described in claim 2, characterized in that: Both sides of the support tube are equipped with support arms (5.2), and each support arm (5.2) is slidably connected with a clamping member (5.3) for clamping the two ends of the upper beam of the lifting device.
5. The welding fixture for the upper end beam of a lifting device as described in claim 4, characterized in that: The support arm (5.2) is provided with a through-type positioning groove, and the end of the clamping member (5.3) near the upper beam of the lifting device is provided with a slot; the tail of the clamping member (5.3) is provided with a threaded rod that can slide in the positioning groove, and the threaded rod extends out from the positioning groove.