Automatic cutting system

Abstract

The utility model discloses an automatic cutting system which comprises a clamping system used for clamping a to-be-cut product and controlling the to-be-cut product to move in the cutting advancing direction; the cutting device is used for cutting the to-be-cut product fed by the clamping system, the cutting device comprises at least one set of abutting assemblies, and the abutting assemblies are used for fixing the to-be-cut product when the cutting device conducts cutting; and the discharging device is used for transporting the products cut by the cutting device. According to the scheme, the product cutting quality and efficiency can be improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cutting equipment, in particular to an automatic cutting system. BACKGROUND

[0002] In the prior art, a traditional cutting method is usually used to cut a product to be cut, for example, a product to be cut required to be cut is selected, and the product to be cut is placed on a cutting platform. An operator measures a required length by using a positioning tool and then cuts the product to be cut by holding a grinding wheel cutting machine or other cutting tools. This method is greatly affected by the operation state of the operator, and it is difficult to achieve accurate cutting, resulting in low quality of the cut product. Meanwhile, the cutting productivity is low, and the existing production requirements cannot be met. CONTENT OF THE UTILITY MODEL

[0003] The present application at least provides an automatic cutting system, which can improve the quality and efficiency of product cutting.

[0004] The present application provides an automatic cutting system, which comprises: a clamping system for clamping and controlling the movement of a product to be cut in a cutting direction; a cutting device for cutting the product to be cut sent by the clamping system, the cutting device comprising at least one set of abutting components for fixing the product to be cut when the cutting device cuts; and a feeding device for transporting the product cut by the cutting device.

[0005] The cutting device comprises: a cutting machine arranged on a cutting platform; a fixed plate connected with the cutting platform, the fixed plate being located on one side of the cutting machine; a first abutting component arranged on the fixed plate and used for abutting a rear segment of the product to be cut in the cutting direction; and a second abutting component arranged on the fixed plate and used for abutting a front segment of the product to be cut in the cutting direction.

[0006] Each set of abutting components comprises at least a driving member and an abutting member arranged in one direction, and the driving member is used for driving the abutting member to abut the product to be cut.

[0007] Each set of abutting components comprises a driving member and an abutting member arranged in a first direction and a driving member and an abutting member arranged in a second direction, wherein the first direction and the second direction are perpendicular to each other; and / or the cutting machine is located between the first abutting component and the second abutting component and is used for cutting the product to be cut abutted by the first abutting component and the second abutting component; and / or the cutting device further comprises a collecting component arranged below the fixed plate and used for collecting the debris generated when the cutting device cuts the product to be cut; and / or the fixed plate is connected with the cutting platform through a guide column.

[0008] The cutting device further comprises an adjusting assembly arranged at the feeding port of the cutting device; the adjusting assembly comprises an abutting plate, a guide plate and a base, the abutting plate and the base are fixedly arranged on the fixed plate, one end of the guide plate is movably connected with the base, and the other end of the guide plate extends to the abutting plate; the abutting plate is used for cooperating with the abutting assembly to abut against the product to be cut; and the guide plate is used for guiding the product to be cut to the designated cutting position when the product to be cut enters the cutting device.

[0009] The clamping system comprises a main frame, a clamping device slidably connected with the main frame and used for clamping the product to be cut, a driving device arranged on the main frame and used for driving the clamping device to move towards the cutting device, and a zero position measuring device arranged on one end of the main frame close to the cutting device and used for determining the initial position of the product to be cut before entering the cutting device.

[0010] The clamping device comprises a clamping support slidably connected with the main frame, a clamping assembly arranged on the clamping support and used for clamping the product to be cut, and a driving assembly arranged on the clamping support and used for driving the clamping assembly to clamp the product to be cut.

[0011] The clamping assembly comprises a first clamping plate and a second clamping plate, and the driving assembly comprises a first driving member and a second driving member; the clamping device further comprises a first guide rail and a second guide rail, the first clamping plate is connected with the first guide rail through a first sliding block, and the first sliding block is connected with the first driving member; the second clamping plate is connected with the second guide rail through a second sliding block, and the second sliding block is connected with the second driving member.

[0012] The clamping assembly further comprises a limiting guide rail arranged on the clamping support, a limiting block, one end of the limiting block being slidably connected with the limiting guide rail and the other end of the limiting block being fixedly connected with the first sliding block, and a limiting ring arranged on the limiting guide rail and used for limiting the movement range of the limiting block on the limiting guide rail.

[0013] The blanking device comprises a roller assembly arranged on the blanking main body and used for transporting the cut product, a detection assembly arranged on one side of the roller assembly and used for detecting whether there is the cut product on the roller assembly, a storage assembly arranged on the other side of the roller assembly and used for storing the cut product, and a pushing assembly arranged on one side of the roller assembly and used for pushing the cut product into the storage assembly in response to the detection of the cut product by the detection assembly.

[0014] The above scheme uses the clamping system to clamp and control the movement of the to-be-cut product along the cutting direction. After the to-be-cut product enters the cutting device, the cutting device cuts the to-be-cut product, and at least one set of abutting components in the cutting device is used to fix the to-be-cut product during cutting, so as to avoid displacement of the to-be-cut product caused by vibration during cutting, resulting in that the cut product does not meet the cutting requirements. After cutting is completed, the cut product is transported by the unloading device, thereby automatically completing the entire cutting process. Compared with the prior art, the quality and efficiency of product cutting can be improved.

[0015] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, but not limiting the present application. BRIEF DESCRIPTION OF DRAWINGS

[0016] The drawings incorporated into the specification and forming part of the specification, show embodiments consistent with the present application, and together with the specification, serve to explain the technical solutions of the present application.

[0017] Figure 1 is a structural schematic diagram of an embodiment of the automatic cutting system of the present application;

[0018] Figure 2 is a structural schematic diagram of an embodiment of the clamping device of the present application;

[0019] Figure 3 is a structural schematic diagram of an embodiment of the cutting device of the present application;

[0020] Figure 4 is a structural schematic diagram of an embodiment of the unloading device of the present application;

[0021] Figure 5 is a flow schematic diagram of an embodiment of the automatic cutting method of the present application;

[0022] Figure 6 is a frame schematic diagram of an embodiment of the electronic device of the present application;

[0023] Figure 7 is a frame schematic diagram of an embodiment of the computer readable storage medium of the present application. DETAILED DESCRIPTION

[0024] The scheme of the embodiments of the present application will be described in detail below in conjunction with the drawings of the specification.

[0025] In the following description, specific details are set forth in order to provide a thorough understanding of the present application, but the present application can be practiced without these details. In other instances, well-known methods, procedures, components, and circuits have not been described in detail so as not to obscure the present application.

[0026] The term "and / or", as used herein, merely describes association between associated objects, and can exist in three forms: for example, A and / or B can mean: A alone, both A and B, and B alone. In addition, the character " / " as used herein generally indicates that the associated objects before and after the " / " have an "or" relationship. In addition, "multiple" as used herein means two or more than two. In addition, the term "at least one" as used herein means any one of the plurality or any combination of at least two of the plurality, for example, including at least one of A, B and C can mean including any one or more elements selected from the set consisting of A, B and C.

[0027] Referring to Figure 1 , Figure 1 is a structural schematic diagram of an embodiment of the automatic cutting system 100. The automatic cutting system 100 comprises a clamping system 110, a cutting device 120 and a discharging device 130. The clamping system 110 is used to clamp and control the movement of the to-be-cut product in the cutting direction; the cutting device 120 is used to cut the to-be-cut product sent by the clamping system 110, and the cutting device 120 comprises at least one set of abutting components, which are used to fix the to-be-cut product when the cutting device 120 cuts; the discharging device 130 is used to transport the product cut by the cutting device 120.

[0028] In the present application, the automatic cutting system 100 is mainly applied in the field of cutting equipment, and realizes automatic feeding, cutting and discharging of the to-be-cut product by using the clamping system 110, the cutting device 120 and the discharging device 130, so as to reduce the labor intensity of the operator and improve the production efficiency. In addition, at least one set of abutting components is arranged in the cutting device 120, and each set of abutting components is used to fix the to-be-cut product when the cutting device 120 cuts, so as to improve the cutting quality and stability of the to-be-cut product. The to-be-cut product can be a core rod, a steel material, wood and the like, which are not limited here.

[0029] In some embodiments, the clamping system 110, the cutting device 120 and the discharging device 130 can constitute a complete cutting production line. The clamping system 110 is located upstream of the cutting device 120, and the discharging device 130 is located downstream of the cutting device 120. A mechanical arm (not shown in the figure) is used to transfer the to-be-cut product to the clamping system 110, the clamping system 110 is used to move the to-be-cut product to the cutting device 120 for cutting, and the product cut by the cutting device 120 is transported by the discharging device 130.

[0030] Referring to Figure 1The clamping system 110 comprises a main frame 111, a clamping device 112, a zero position measuring device 113 and a driving device (not shown in the figure). The main frame 111 is long in order to clamp products of different lengths to be cut, expand the application range of the equipment, and corresponding guide rails are arranged on the main frame 111 so that the clamping device 112 can move on the guide rails. The clamping device 112 is in sliding connection with the main frame 111 and is used to clamp the product to be cut, so that the product to be cut can also slide on the main frame 111. The driving device is arranged on the main frame 111 and is used to drive the clamping device 112 to move towards the cutting device 120, wherein the driving device can be a motor or the like. The zero position measuring device 113 is arranged on one end of the main frame 111 close to the cutting device 120 and is used to determine the initial position of the product to be cut before entering the cutting device 120.

[0031] In some embodiments, a conveying assembly can be arranged on the main frame 111 to assist in supporting and conveying the product to be cut. The clamping device 112 cooperates with the conveying assembly to move the product to be cut, that is, part of the product to be cut is placed on the conveying assembly. When the clamping device 112 clamps the product to be cut, the driving device drives the clamping device 112 and the conveying assembly to move synchronously in the cutting direction, so that the movement of the product to be cut is more stable. It can be understood that the conveying assembly can be a conveyor belt, a conveying roller or the like, which is not specifically limited here.

[0032] In some embodiments, the zero position measuring device 113 can be an infrared sensor, which is used to detect the product to be cut and record the first detected position of the product to be cut as the initial position. When the clamping device 112 clamps the product to be cut and continues to move towards the cutting device 120, the infrared sensor can also be used to record the total length of the product to be cut entering the cutting device 120. When the infrared sensor detects that the total length is equal to the sum of the length to be cut of the product to be cut and the distance from the infrared sensor to the cutting position in the cutting device 120, the automatic cutting system 100 controls the driving device to stop running, so as to facilitate the cutting of the cutting device 120. It can be understood that the zero position measuring device 113 can be a distance detection device or the like in addition to the infrared sensor, which is not specifically limited here.

[0033] Please refer to Figure 2 , Figure 2is a structural schematic diagram of an embodiment of the clamping device 112 of the present application. The clamping device 112 comprises a clamping support 1121, a clamping assembly 1122, and a driving assembly 1123. The clamping support 1121 is in sliding connection with the main body frame 111, specifically, the clamping support 1121 can be in sliding connection with the guide rail on the main body frame 111, so that the clamping device 112 can move relative to the main body frame 111. The clamping assembly 1122 is arranged on the clamping support 1121 and is used for clamping the product to be cut. The driving assembly 1123 is arranged on the clamping support 1121 and is used for driving the clamping assembly 1122 to clamp the product to be cut. The driving assembly 1123 can be a pneumatic cylinder, a motor, etc., which is not limited here.

[0034] In some embodiments, the clamping assembly 1122 comprises a first clamping plate 11221 and a second clamping plate 11222, and the driving assembly 1123 comprises a first driving member 11231 and a second driving member 11232; the clamping device 112 further comprises a first guide rail 1124 and a second guide rail 1125, the first clamping plate 11221 is connected with the first guide rail 1124 through a first sliding block 1126, and the first sliding block 1126 is connected with the first driving member 11231; the second clamping plate 11222 is connected with the second guide rail 1125 through a second sliding block (not shown in the figure), and the second sliding block is connected with the second driving member 11232.

[0035] Specifically, the first clamping plate 11221 and the second clamping plate 11222 can be used to clamp the product to be cut, so as to clamp the product to be cut with different diameters, wherein the first clamping plate 11221 can be located above the second clamping plate 11222. And in the cutting forward direction, the length of the first clamping plate 11221 is greater than the length of the second clamping plate 11222, so that the second clamping plate 11222 can abut against the end of the product to be cut away from the cutting device 120, and the first clamping plate 11221 can abut against the top of the product to be cut, so that the first clamping plate 11221 and the second clamping plate 11222 cooperate to clamp the product to be cut. At this time, the first guide rail 1124 is arranged on one side of the clamping support 1121, the second guide rail 1125 is arranged on the other side of the clamping support 1121, and a groove is arranged on the clamping support 1121, so as to facilitate the movement of the second clamping plate 11222 through the groove and the first clamping plate 11221 on the same side of the clamping support 1121, or to facilitate the movement of the first clamping plate 11221 through the groove and the second clamping plate 11222 on the same side of the clamping support 1121. Wherein, the first driving member 11231 and the second driving member 11232 can be driven synchronously when the first clamping plate 11221 and the second clamping plate 11222 clamp the product to be cut, or the first driving member 11231 and the second driving member 11232 can be driven separately.

[0036] Regarding the first slider 1126 connected with the first clamping plate 11221, it can include a driving slider connected with the output end of the first driving member 11231 and a clamping slider fixedly connected with the first clamping plate 11221, the driving slider and the clamping slider are connected through a connecting rod, one end of the connecting rod is fixedly connected with the driving slider, the other end of the connecting rod is slidingly connected with the clamping slider, and an elastic member is arranged on the outer periphery of the connecting rod, the two ends of the elastic member can be elastically abutted against the driving slider and the clamping slider respectively, and the elastic member is used for buffering during the movement of the first clamping plate 11221, thereby prolonging the service life of the mechanism. The second slider has the same mechanism as the first slider 1126, and details are not repeated here. In addition, the first clamping plate 11221 and the second clamping plate 11222 can also be used to clamp the product to be cut up and down, and the first clamping plate 11221 and the second clamping plate 11222 can also be used to clamp the product to be cut left and right in the horizontal plane. For specific setting modes of the first clamping plate 11221 and the second clamping plate 11222, please refer to the above modes, and details are not repeated here.

[0037] In some embodiments, during clamping of the product to be cut, to avoid damage to the product to be cut, a flexible clamping member can be arranged on the side of the first clamping plate 11221 and the second clamping plate 11222 facing the product to be cut. The flexible clamping member can be made of nylon, silicone or the like, and to better clamp the product to be cut, the contact surface of the flexible clamping member can be arranged as a surface conforming to the shape of the product to be cut, for example, if the product to be cut is rectangular, the contact surface of the flexible clamping member is a flat plane; if the product to be cut is circular or elliptical, the contact surface of the flexible clamping member can be arranged as a surface with a certain curvature.

[0038] In some embodiments, the end of the first clamping plate 11221 and the second clamping plate 11222 close to the cutting device 120 can be provided with a plurality of connecting holes for connecting an adjusting plate through fasteners such as bolts to adjust the length of the first clamping plate 11221 and the second clamping plate 11222 in the cutting direction, thereby adjusting the distance between the ends of the first clamping plate 11221 and the second clamping plate 11222 for clamping the product to be cut, so that they can clamp products to be cut of different length specifications, thereby expanding the application range of the automatic cutting system 100.

[0039] In some embodiments, to avoid the distance between the first clamping plate 11221 and the second clamping plate 11222 being too small during clamping, so as to damage the product to be cut, a limiting assembly can also be provided in the clamping assembly 1122. The limiting assembly can include a limiting guide rail 1127, a limiting block 1128, and a limiting ring 1129. The limiting guide rail 1127 is arranged on the clamping support 1121; one end of the limiting block 1128 is in sliding connection with the limiting guide rail 1127, and the other end of the limiting block 1128 is in fixed connection with the first sliding block 1126; the limiting ring 1129 is arranged on the limiting guide rail 1127, and is used to limit the movement range of the limiting block 1128 on the limiting guide rail 1127. Please continue to refer to Figure 2 , the limiting ring 1129 can be arranged below the limiting block 1128. Among them, the limiting ring 1129 is adjustable, and can be adjusted according to different production needs to adjust the position of the limiting ring 1129 on the limiting guide rail 1127, and then adjust the lowest movement position of the first clamping plate 11221. When the position of the limiting ring 1129 is determined, the limiting ring 1129 can be fixed on the limiting guide rail 1127.

[0040] Please continue to refer to Figure 2 , when the limiting guide rail 1127 is arranged vertically, and after the position of the limiting ring 1129 is determined, the limiting block 1128 can only move in the range above the limiting ring 1129 along the limiting guide rail 1127, and the first sliding block 1126 is fixed with the limiting block 1128. Therefore, when the limiting block 1128 moves to abut against the limiting ring 1129 and cannot continue to move downward, the first clamping plate 11221 connected with the first sliding block 1126 also cannot continue to move downward, thereby limiting the movement range of the first clamping plate 11221.

[0041] Please refer to Figure 3 , Figure 3 is a structural schematic view of an embodiment of the cutting device 120 of the present application. The cutting device 120 includes a cutting platform 121, a cutting machine 122, a fixed plate 123, a first abutting assembly 124, and a second abutting assembly 125. The cutting machine 122 is arranged on the cutting platform 121; the fixed plate 123 is connected with the cutting platform 121, and the fixed plate 123 is located on one side of the cutting machine 122; the first abutting assembly 124 is arranged on the fixed plate 123, and is used to abut against a rear segment of the product to be cut along the cutting forward direction; and the second abutting assembly 125 is arranged on the fixed plate 123, and is used to abut against a front segment of the product to be cut along the cutting forward direction. Among them, the fixed plate 123 can be connected with the cutting platform 121 through a guide column.

[0042] The front section of the product to be cut along the cutting advancing direction which is abutted by the second abutment assembly 125 is the section of the product to be cut which needs to be cut according to the cutting length, and the rear section of the product to be cut along the cutting advancing direction which is abutted by the first abutment assembly 124 is the section of the product to be cut which needs to be reserved for the next cutting operation. The cutting machine 122 is located between the first abutment assembly 124 and the second abutment assembly 125, and is used to cut the product to be cut which is abutted by the first abutment assembly 124 and the second abutment assembly 125. After the cutting is completed, the control driving device continues to drive the clamping assembly 1122 to move towards the cutting device 120, so as to transport the front section of the product to be cut which is abutted by the second abutment assembly 125 into the discharging device 130 before the next cutting starts.

[0043] In some embodiments, the cutting machine 122 adopts an explosion-proof motor and a double-V-shaped belt to drive a cutting saw blade to perform the cutting operation, which can meet the cutting of products to be cut with different diameters while effectively preventing overload in the middle to ensure the cutting stability. Moreover, the explosion-proof motor can also match the corresponding cutting rotation speed and cutting feed speed according to the different specifications of the product to be cut, so as to ensure the optimal quality and the highest efficiency of the cutting. The position of the cutting saw blade for cutting the product to be cut can be a specified cutting position.

[0044] In some embodiments, each group of abutment assemblies comprises driving members and abutment members arranged in at least one direction, and the driving members are used to drive the abutment members to abut the product to be cut.

[0045] Specifically, each group of abutment assemblies comprises driving members and abutment members arranged in a first direction and driving members and abutment members arranged in a second direction, wherein the first direction and the second direction are perpendicular to each other.

[0046] In some embodiments, the cutting device 120 further comprises an adjusting assembly 126, which is arranged at the feeding port of the cutting device 120. The adjusting assembly 126 comprises an abutment plate 1261, a guide plate 1262 and a base 1263. The abutment plate 1261 and the base 1263 are fixedly arranged on the fixed plate 123 in a spaced manner. One end of the guide plate 1262 is movably connected with the base 1263, and the other end of the guide plate 1262 extends towards the abutment plate 1261. The abutment plate 1261 is used to cooperate with the abutment assembly to abut the product to be cut, and the guide plate 1262 is used to guide the product to be cut to approach the abutment plate 1261 when the product to be cut enters the cutting device 120, so as to guide the product to be cut to the specified cutting position.

[0047] In the embodiment, after the product to be cut enters the cutting device 120, the guide plate 1262 generates a horizontal pushing force on the product to be cut to the abutting plate 1261, so that the product to be cut approaches the abutting plate 1261, and the first clamping plate 11221 and the second clamping plate 11222 clamp the product to be cut upward and downward. Therefore, the pushing force generated by the guide plate 1262 on the product to be cut and the clamping force generated by the first clamping plate 11221 and the second clamping plate 11222 on the product to be cut are not in the same direction, which can avoid the interference between the pushing force generated by the guide plate 1262 on the product to be cut and the clamping force generated by the first clamping plate 11221 and the second clamping plate 11222 on the product to be cut, and the phenomenon that the product to be cut is not stably clamped or even falls from the clamping device 112.

[0048] Please continue to refer to Figure 3 The first abutting assembly 124 includes a first horizontal driving member and a first horizontal abutting member arranged in a horizontal direction, and a first vertical driving member and a first vertical abutting member arranged in a vertical direction. When the product to be cut reaches a specified cutting position, the first horizontal driving member drives the first horizontal abutting member to move along the horizontal direction to the product to be cut, so that the first horizontal abutting member abuts against a rear segment of the product to be cut. The first horizontal driving member continues to output power, so that the product to be cut abuts against the abutting plate 1261. Then, the first horizontal driving member is controlled to increase the output power to a first preset value, so that it is determined that the first horizontal abutting member and the abutting plate 1261 have realized fixation on the product to be cut in the horizontal direction. The power output by the first horizontal driving member is kept as the first preset value until the cutting is completed. At this time, the first vertical driving member drives the first vertical abutting member to move downward to abut against the product to be cut, and the first vertical driving member is controlled to continuously output power to a second preset value, so that it is determined that the first vertical abutting member and the fixed plate 123 have realized fixation on the product to be cut in the vertical direction.

[0049] In addition, the abutting plate 1261 is provided with an opening, and the fixed plate 123 is provided with a gap that is in communication with the opening of the abutting plate 1261, so that the cutting saw blade in the cutting machine 122 can pass through to cut the product to be cut.

[0050] Similarly, the second abutting assembly 125 also includes a second horizontal driving member and a second horizontal abutting member arranged in a horizontal direction, and a second vertical driving member and a second vertical abutting member arranged in a vertical direction. The second horizontal abutting member and the second vertical abutting member abut against a front segment of the product to be cut. The abutting manner can refer to the abutting manner of the rear segment of the product to be cut by the first abutting assembly 124, which will not be described herein again.

[0051] It can be understood that the driving member and the abutting member of the first abutting assembly 124 and the second abutting assembly 125 in the same direction can be abutted and moved at the same time or in sequence, and the driving member in each abutting assembly can be a power source such as a motor or a cylinder, which is not specifically limited here.

[0052] In some embodiments, each group of abutting assemblies can include a driving member and an abutting member arranged in a first direction, a driving member and an abutting member arranged in a second direction, and a driving member and an abutting member arranged in a third direction, wherein the first direction and the third direction are perpendicular to the second direction, and the first direction and the third direction are opposite directions. Specifically, the first direction is a horizontal right direction, the second direction is a vertical direction, and the third direction is a horizontal left direction. When the abutting assemblies are used to abut the product to be cut, the driving member and the abutting member arranged in the first direction and the driving member and the abutting member arranged in the third direction are simultaneously controlled to move towards each other, so that the product to be cut is fixed in position by the abutting assemblies arranged in the first direction and the third direction.

[0053] In some embodiments, the cutting device 120 further includes a collection assembly 127 arranged below the fixing plate 123, which is used to collect the debris generated when the cutting device 120 cuts the product to be cut. Specifically, the collection assembly 127 can be an organ shield arranged on the cutting platform 121 and below the cutting movement path of the cutting saw blade of the cutting machine 122, so as to avoid the debris generated when the product to be cut is cut from falling into the explosion-proof motor and double-V-shaped belt of the cutting machine 122, thereby affecting the operation of the cutting machine 122.

[0054] In addition, in order to meet the environmental protection requirements, a dust removal device 140 can be arranged in the automatic cutting system 100, and the dust removal device 140 is connected with the cutting device 120 through a pipeline to suck the debris and dust generated when the cutting device 120 cuts, so as to timely process the debris and dust generated during cutting, thereby avoiding the accumulation of debris or dust affecting the cutting operation.

[0055] Please refer to Figure 4 , Figure 4is a structural schematic diagram of an embodiment of the discharging device 130 of the present application. The discharging device 130 comprises a discharging main body 131, a roller assembly 132, a detection assembly 133, a storage assembly 134, and a pushing assembly 135. The roller assembly 132 is arranged on the discharging main body 131 and is used to transport the cut product. The detection assembly 133 is arranged on one side of the roller assembly 132 and is used to detect whether there is a cut product on the roller assembly 132. The storage assembly 134 is arranged on the other side of the roller assembly 132 and is used to store the cut product. The pushing assembly 135 is arranged on one side of the roller assembly 132 and is used to push the cut product into the storage assembly 134 in response to the detection assembly 133 detecting the cut product.

[0056] In some embodiments, a driving motor is further arranged on the discharging main body 131 to control the rolling of the roller assembly 132, so that the cut product can be transported in the cutting direction. The detection assembly 133 and the pushing assembly 135 can be located on the same side of the discharging main body 131, and the storage assembly 134 can be located on the other side of the discharging main body 131. When the detection assembly 133 detects the cut product on the roller assembly 132, a signal is immediately sent to the pushing assembly 135, so that the pushing assembly 135 can quickly push the cut product into the storage assembly 134, avoiding the accumulation of the cut product on the roller assembly 132. The storage assembly 134 is provided with a slope on the side close to the roller assembly 132, which facilitates the gradual movement of the cut product along the slope into the storage assembly 134, avoiding damage caused by the direct falling of the cut product.

[0057] In addition, in order to ensure the safety of the cutting process, a safety door (in a fully closed state during the cutting process) is configured for the entire automatic cutting system 100, and a safety grating is configured in the clamping system 110 and the discharging device 130 to improve the safety hazards of the traditional cutting operation mode.

[0058] In a specific application scenario, the automatic cutting system 100 can be used to cut a mandrel. First, the specifications and cutting length information of the mandrel to be cut are input into the control panel of the automatic cutting system 100 and are confirmed. After receiving the confirmation signal, the automatic cutting system 100 controls the robot arm to clamp the mandrel to be cut and places it on the conveying assembly of the main frame 111. The driving device drives the clamping device 112 to move towards the mandrel to be cut, so that the second clamping plate 11222 in the clamping device 112 abuts against the end of the mandrel to be cut. Then the first driving member 11231 is controlled to drive the first clamping plate 11221 to move downward, so that the first clamping plate 11221 abuts against the top of the mandrel to be cut, to clamp the mandrel to be cut in cooperation with the second clamping plate 11222.

[0059] After the to-be-cut core rod is clamped, the driving device drives the clamping assembly 1122 to move the clamped to-be-cut core rod and the conveying assembly together to the cutting device 120. When the to-be-cut core rod passes the zero position measuring device 113 for the first time, the zero position measuring device 113 records the initial position and calculates whether the total length of the to-be-cut core rod entering the cutting device 120 is equal to the sum of the length to be cut of the to-be-cut core rod and the distance between the zero position measuring device 113 and the specified cutting position. If not, the driving device continues to drive the clamping assembly 1122 to move to the cutting device 120; if yes, the driving device is controlled to pause the movement of the clamping assembly 1122.

[0060] After the to-be-cut core rod enters the cutting device 120, the guide plate 1262 arranged at the inlet of the cutting device 120 moves the to-be-cut core rod to the abutting plate 1261, so as to guide the to-be-cut core rod to the specified cutting position. After the clamping assembly 1122 stops moving, the first abutting assembly 124 and the second abutting assembly 125 are used to limit the to-be-cut core rod, so as to stabilize the cutting. The second abutting assembly 125 abuts against the part of the to-be-cut core rod that needs to be cut according to the cutting length, and the first abutting assembly 124 abuts against the remaining part of the to-be-cut core rod.

[0061] After the first abutting assembly 124 and the second abutting assembly 125 abut against and fix the to-be-cut core rod, the cutting machine 122 is controlled to move to the to-be-cut core rod, pass through the opening of the abutting plate 1261 and the gap of the fixing plate 123, and cut the position of the to-be-cut core rod between the first abutting assembly 124 and the second abutting assembly 125, so as to completely cut the part of the core rod abutted by the second abutting assembly 125 from the original core rod.

[0062] After the cutting is completed, the cutting machine 122, the first abutting assembly 124 and the second abutting assembly 125 retreat to the original position. The driving device is controlled to continue to drive the clamping assembly 1122 to move to the cutting device 120, so as to push the cut core rod into the discharging device 130 and prepare for the next cutting.

[0063] After the discharging device 130 receives the cut core rod, the roller assembly 132 is used to transport the cut core rod. After the detection assembly 133 detects that the roller assembly 132 has the cut core rod, a signal is sent to the pushing assembly 135, so that the pushing assembly 135 quickly pushes the cut core rod into the storage assembly 134. In this way, the cutting of the to-be-cut core rod is completed, and the to-be-cut core rod can be continuously cut to complete the cutting of the entire to-be-cut core rod. If the length of the remaining part of the to-be-cut core rod is less than the cutting length, the part of the core rod is abandoned, and another to-be-cut core rod is clamped by the mechanical arm to start the cutting again.

[0064] Please refer toFigure 5 , Figure 5 is a flowchart of an embodiment of the automatic cutting method of the present application. The method can be implemented based on the automatic cutting system 100 described above, and specifically includes the following steps:

[0065] Step S510: In response to the feeding signal, the clamping system is used to clamp the product to be cut, and the product to be cut is controlled to move towards the cutting device along the cutting direction.

[0066] In some embodiments, the clamping system 110 includes a clamping device 112, a driving device, and a zero position measuring device 113. A raw material detection assembly can be provided on the main frame 111, which is used to detect whether the product to be cut is placed on the main frame 111. If the raw material detection assembly detects that the product to be cut is placed on the main frame 111, a feeding signal is generated. At this time, the driving device drives the clamping device 112 to move towards the product to be cut, so that the second clamping plate 11222 abuts against the end of the product to be cut. Then, the first driving member 11231 is controlled to drive the first clamping plate 11221 to move downward, so that the first clamping plate 11221 abuts against the top of the product to be cut, to clamp the product to be cut together with the second clamping plate 11222. Then, the driving device is used to drive the clamping device 112 to move towards the cutting device 120, to drive the product to be cut to move towards the cutting device 120, and the zero position measuring device 113 is used to detect the initial position of the product to be cut before entering the cutting device 120, or the total length of the product to be cut entering the cutting device 120 is recorded by the zero position measuring device 113.

[0067] In addition, before driving the first clamping plate 11221 and the second clamping plate 11222 to move relative to each other, the position of the limiting ring 1129 in the clamping device 112 on the limiting guide rail 1127 can be adjusted to limit the movement range of the first clamping plate 11221, so as to conform to the specifications of the product to be cut this time. At the same time, it can also avoid that the first clamping plate 11221 and the second clamping plate 11222 are relatively moved, and the distance between the first clamping plate 11221 and the second clamping plate 11222 is less than the diameter or outer diameter of the product to be cut, so as to cause serious extrusion or damage to the product to be cut.

[0068] Step S520: When it is detected that the product to be cut reaches the specified cutting position, at least one set of abutting components in the cutting device is used to abut against the product to be cut, and the product to be cut is cut.

[0069] In some embodiments, the cutting device 120 comprises a cutting machine 122, a first abutting assembly 124, a second abutting assembly 125, and an adjusting assembly 126. In order to enable the first abutting assembly 124 and the second abutting assembly 125 to accurately abut the product to be cut, the product to be cut can be guided towards the abutting plate 1261 in the adjusting assembly 126 using the guide plate 1262 in the adjusting assembly 126, so as to guide the product to be cut towards the specified cutting position. The adjusting assembly 126 is arranged at the feeding port of the cutting device 120. In response to detecting that the distance moved by the product to be cut after passing through the initial position is equal to the sum of the length of the product to be cut and the distance between the zero position measuring device 113 and the specified cutting position, the product to be cut is controlled to stop moving, and the first abutting assembly 124 and the second abutting assembly 125 are controlled to abut the rear segment and the front segment of the product to be cut, respectively. Then, the cutting machine 122 is used to cut the product to be cut at the position between the first abutting assembly 124 and the second abutting assembly 125, so as to obtain the cut product. After the cutting is completed, the first abutting assembly 124 and the second abutting assembly 125 are controlled to move away from the product to be cut, and the product to be cut is controlled to continue moving in the cutting direction, so as to push the cut product into the discharging device 130.

[0070] Step S530: transferring the cut product to the discharging device, and transporting the cut product using the discharging device.

[0071] In some embodiments, the discharging device 130 comprises a roller assembly 132, a detection assembly 133, a storage assembly 134, and a pushing assembly 135. After the cut product enters the discharging device 130, the cut product is transported by the roller assembly 132 in the discharging device 130, and after the detection assembly 133 detects that the cut product exists on the roller assembly 132, the pushing assembly 135 is driven to push the cut product into the storage assembly 134.

[0072] In addition, a detection device and a prompting device can be arranged at the storage assembly 134. The detection device is used to detect whether the storage assembly 134 is full or is about to overflow, and sends an overflow signal to the prompting device if the detection device detects that the storage assembly 134 is full or is about to overflow. The prompting device is used to prompt the operator based on the signal sent by the detection device, and the prompting manner can be acoustic, optical, etc., which is not limited here.

[0073] In the present application, the clamping device, the zero measurement device and the driving device cooperate with each other to meet the function of the automatic cutting system for automatically and accurately feeding the product to be cut. At the same time, through at least one abutting component in the cutting device, different specifications of products can be positioned and cut to ensure the cutting length precision requirement. In addition, through the storage component and the pushing component in the discharging device, the products of the required length can be collected and concentrated to meet the automatic discharging function, thereby automatically completing the entire cutting process.

[0074] Those skilled in the art can understand that, in the above method of the specific embodiment, the writing order of each step does not mean a strict execution order and does not constitute any limitation on the implementation process. The specific execution order of each step should be determined by its function and possible internal logic.

[0075] Please refer to Figure 6 , Figure 6 is a frame schematic diagram of an embodiment of the electronic device 60. The electronic device 60 includes a memory 61 and a processor 62 coupled with each other. The processor 62 is configured to execute program instructions stored in the memory 61 to implement the steps in any of the above automatic cutting method embodiments. In a specific implementation scenario, the electronic device 60 can include but is not limited to a microcomputer, a server, and in addition, the electronic device 60 can also include a notebook computer, a tablet computer and other mobile devices, which are not limited here.

[0076] Specifically, the processor 62 is configured to control itself and the memory 61 to implement the steps in any of the above automatic cutting method embodiments. The processor 62 can also be referred to as a CPU (Central Processing Unit). The processor 62 can be an integrated circuit chip with a signal processing capability. The processor 62 can also be a general-purpose processor, a DSP (Digital Signal Processor), an ASIC (Application Specific Integrated Circuit), an FPGA (Field-Programmable Gate Array) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components. The general-purpose processor can be a microprocessor or the processor can also be any conventional processor. In addition, the processor 62 can be implemented by an integrated circuit chip together.

[0077] Please refer to Figure 7 , Figure 7is a schematic diagram of a framework of an embodiment of the computer readable storage medium 70 of the present application. The computer readable storage medium 70 stores program instructions 701 capable of being executed by a processor, the program instructions 701 being used to implement the steps in any of the automatic cutting method embodiments described above.

[0078] In some embodiments, the apparatus provided by the embodiments of the present disclosure has functions or includes modules that can be used to perform the methods described in the above method embodiments, and specific implementations can be referred to the descriptions of the above method embodiments. For brevity, they will not be described here again.

[0079] The above description of each embodiment tends to emphasize the differences from each other, and the same or similar parts can be mutually referred to, and for brevity, they will not be described here again.

[0080] In several embodiments provided in the present application, it should be understood that the disclosed methods and apparatuses can be implemented in other ways. For example, the above-described apparatus implementation is only schematic, for example, the division of the modules or units is only a logical function division, and there can be another division manner in actual implementation, for example, a unit or component can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the coupling or direct coupling or communication connection between the shown or discussed mutual ones can be indirect coupling or communication connection through some interfaces, devices or units, and can be electrical, mechanical or other forms.

[0081] In addition, each functional unit in each embodiment of the present application can be integrated in one processing unit, or each unit can exist physically, or two or more units can be integrated in one unit. The above integrated unit can be realized in the form of hardware, or in the form of software functional unit.

[0082] If the integrated unit is realized in the form of software functional unit and sold or used as an independent product, it can be stored in a computer readable storage medium. Based on such understanding, the technical solutions of the present application essentially or the part that makes contributions to the prior art or the whole or part of the technical solutions can be embodied in the form of a software product. The computer software product is stored in a storage medium, and includes several instructions for causing a computer device (which can be a personal computer, a server, or a network device, etc.) or a processor to execute all or part of the steps of the methods in the various embodiments of the present application. The aforementioned storage medium includes: a U disk, a mobile hard disk, a read-only memory (ROM, Read-Only Memory), a random access memory (RAM, Random Access Memory), a magnetic disk or an optical disk, and various media that can store program codes.

Claims

1. An automatic cutting system, characterized in that, The application relates to a cutting device and a cutting system. The application relates to a cutting device and a cutting system. The application relates to a cutting device and a cutting system. The application relates to a cutting device and a cutting system.

2. The system of claim 1, wherein, The application relates to a cutting device and a cutting system. The application relates to a cutting device and a cutting system. The application relates to a cutting device and a cutting system. The application relates to a cutting device and a cutting system.

3. The system of claim 1, wherein, The application relates to a cutting device and a cutting system.

4. The system of claim 1, wherein, The application relates to a cutting device and a cutting system. The application relates to a cutting device and a cutting system. The application relates to a cutting device and a cutting system. The application relates to a cutting device and a cutting system. The application relates to a cutting device and a cutting system.

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The system of claim 5, wherein, The clamping assembly comprises a first clamping plate and a second clamping plate, and the driving assembly comprises a first driving member and a second driving member; the clamping device further comprises a first guide rail and a second guide rail, the first clamping plate is connected with the first guide rail through a first sliding block, and the first sliding block is connected with the first driving member; the second clamping plate is connected with the second guide rail through a second sliding block, and the second sliding block is connected with the second driving member.

7. The system of claim 6, wherein, The clamping assembly further comprises: A limiting guide rail is arranged on the clamping support; A limiting block is slidably connected with the limiting guide rail at one end and fixedly connected with the first sliding block at the other end; A limiting ring is arranged on the limiting guide rail and used for limiting the movement range of the limiting block on the limiting guide rail.

8. The system of claim 1, wherein, The unloading device comprises: A roller assembly is arranged on the unloading main body and used for transporting the cut products; A detection assembly is arranged on one side of the roller assembly and used for detecting whether the cut products are on the roller assembly; A storage assembly is arranged on the other side of the roller assembly and used for storing the cut products; A pushing assembly is arranged on one side of the roller assembly and used for pushing the cut products into the storage assembly in response to the detection of the cut products by the detection assembly.

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