Homogenizing device for nozzle brick preparation

By designing a shear-type homogenizing device, and utilizing the high-speed rotation of the rotor and stator and the principle of pore explosion, the problem of efficient mixing of raw materials for hard sprue bricks was solved, enabling rapid processing for mass production.

CN223558706UActive Publication Date: 2025-11-18ZHANGQIU XINKAI REFRACTORY MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422653894.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-11-18
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing homogenizing equipment is difficult to process hard, large-particle sprue brick raw materials efficiently, and the processing speed is slow. It is only suitable for small-batch production and lacks versatility.

Method used

A shearing homogenizing device was designed, which achieves thorough mixing of hard raw materials through high-speed rotation between the rotor and stator and the principle of pore explosion. The device includes a motor-driven rotor and stator structure, the squeezing action of the inner and outer cavities, and the design of the shearing chamber and the discharge port.

Benefits of technology

It enables rapid and thorough mixing of hard raw materials, increases throughput, simplifies mixing steps, and is suitable for mass production.

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Abstract

The homogenizing device comprises a motor, one side of the motor is fixedly connected with a connecting bin, one side of the connecting bin is fixedly connected with a shearing bin, one side of the shearing bin is fixedly connected with a feeding port, one side of the feeding port is fixedly connected with a fixing bin, a stator is arranged in the fixing bin, and the fixing bin is fixedly connected with the connecting bin. A rotor is arranged in the stator, a junction box is fixedly connected to the top end of the motor, and a box cover is fixedly connected to the top end of the junction box. By means of the structure, the bottom plate is fixedly connected into the fixing box, the stator is fixedly connected to one side of the bottom plate, the rotor is arranged in the stator and used for mixing raw materials entering from the feeding port, the raw materials are thoroughly mixed through hole explosion, and the device can omit the material mixing step, the inner cavity is formed in the outer cavity, and the rotor is arranged in the inner cavity; the homogenizer is of a shearing type, is high in impact grinding efficiency, and is suitable for harder raw materials, so that the treatment speed is high, and the treatment capacity is large.
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Description

TECHNICAL FIELD

[0001] The utility model relates to homogenization technical field especially relates to a homogenizing device for water gap brick preparation. BACKGROUND

[0002] The homogenizer is used for stirring some cream materials, and strong shearing force is generated in the process of high-speed relative rotation of the stator and the rotor, so that the materials are fully mixed. The raw materials for water gap brick preparation need to be stirred and mixed, so we need a homogenizing device for water gap brick preparation.

[0003] However, some homogenizing devices today can only cut soft raw materials, but water gap brick raw materials are mostly hard large particles, and because their homogenization speed is slow, they can only be used for the production of some small batches of raw materials, and they can only be used for homogenization without other extension functions. INNOVATION CONTENT

[0004] The utility model discloses a homogenizing device for water gap brick preparation, and raw materials entering from the feeding port are mixed by the rotor, and the raw materials are thoroughly mixed through the hole explosion. The device can eliminate the mixing step. The homogenizer is of the shearing type, the impact grinding efficiency is high, and is suitable for hard raw materials. Therefore, the processing speed is fast, and the processing capacity is large.

[0005] In order to achieve the above purpose, a homogenizing device for water gap brick preparation is provided, which comprises a motor, a connecting bin is fixedly connected to one side of the motor, a shearing bin is fixedly connected to one side of the connecting bin, a feeding port is fixedly connected to one side of the shearing bin, a fixed bin is fixedly connected to one side of the feeding port, a stator is arranged in the fixed bin, a rotor is arranged in the stator, a junction box is fixedly connected to the top end of the motor, and a box cover is fixedly connected to the top end of the junction box.

[0006] According to the homogenizing device for water gap brick preparation, a plurality of first screws are fixedly connected to the outside of the connecting bin.

[0007] According to the homogenizing device for water gap brick preparation, a supporting leg is fixedly connected to the bottom end of the motor, a base is fixedly connected to the bottom end of the supporting leg, and a plurality of fixing holes are fixedly connected to one side of the base.

[0008] According to the homogenizing device for water gap brick preparation, a bottom plate is fixedly connected to the bottom end of the stator.

[0009] According to the homogenizing device for water gap brick preparation, a rotating shaft is fixedly connected to the inside of the rotor.

[0010] According to the homogenizing device for water gap brick preparation, an emergency stop button is fixedly connected to one side of the junction box, and a plurality of second screws are fixedly connected to the top end of the junction box.

[0011] According to the homogenizing device for water gap brick preparation, the shear bin is fixedly connected with the discharge port on one side.

[0012] According to the homogenizing device for water gap brick preparation, the rotor is arranged outside the inner cavity, and the outer cavity is arranged outside the inner cavity.

[0013] Beneficial effects:

[0014] 1. The shear bin is fixedly connected with the inlet on one side, the inlet is fixedly connected with the fixed bin on one side, the fixed bin is fixedly connected with the bottom plate inside, the bottom plate is fixedly connected with the stator on one side, the stator is provided with the rotor inside, when the device operates, the rotor mixes the raw materials entering from the inlet, cuts the protons, and completely mixes the raw materials through the hole explosion, and the device can omit the mixing step.

[0015] 2. The shear bin is fixedly connected with the inlet on one side, the shear bin is fixedly connected with the discharge port at the bottom end, the discharge port is fixedly connected with the outer cavity on one side, the outer cavity is provided with the inner cavity inside, the inner cavity is provided with the rotor inside, and the rotor stator rotates, the homogenizing machine is of a shearing type, the impact grinding efficiency is high, is suitable for raw materials with relatively hard materials, and therefore, the processing speed is fast and the processing amount is large.

[0016] Additional aspects and advantages of the present application will be given in part in the following description, and will become apparent from the following description, or will be learned by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0017] The present application will be further described below in combination with the drawings and embodiments.

[0018] Figure 1 A perspective view of a homogenizing device for water gap brick preparation is provided for the present application;

[0019] Figure 2 A stator rotor perspective view of a homogenizing device for water gap brick preparation is provided for the present application;

[0020] Figure 3 A shear bin perspective view of a homogenizing device for water gap brick preparation is provided for the present application;

[0021] Figure 4 A shear bin sectional view of a homogenizing device for water gap brick preparation is provided for the present application.

[0022] LEGEND:

[0023] 1, motor; 2, cover; 3, No. 1 screw; 4, shearing bin; 5, inlet; 6, outlet; 7, base; 8, fixing hole; 9, support; 10, emergency stop button; 11, rotating shaft; 12, stator; 13, bottom plate; 14, fixed bin; 15, rotor; 16, inner cavity; 17, outer cavity; 18, junction box; 19, connecting bin; 20, No. 2 screw. DETAILED DESCRIPTION

[0024] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0025] Referring to Figures 1-4 , the utility model discloses a homogenizing device for water gap brick preparation, it includes motor 1, motor 1 is the energy supply of whole device, motor 1 side fixedly connected with connecting bin 19, connecting bin 19 connects motor 1 with shearing bin 4, connecting bin 19 inside is fixedly connected with bottom plate 13, connecting bin 19 one side is fixedly connected with shearing bin 4, shearing bin 4 is inside hole explosion, extrusion, mixing etc. Step, shearing bin 4 one side is fixedly connected with inlet 5, inlet 5 is external pipe, can connect the pipeline of feeding device with it, it is convenient for continuous feeding, inlet 5 one side is fixedly connected with fixed bin 14, fixed bin 14 is in the inside of shearing bin 4, and its bottom is connected with bottom plate 13, and the whole shearing device is fixed in connecting bin 19 through bottom plate 13, fixed bin 14 inside is provided with stator 12, stator 12 outer ring has a plurality of small holes, the small hole is the small hole of stator 12, when cutting, mainly by its friction with rotor 15 and hole explosion occurs, stator 12 inside is provided with rotor 15, rotor 15 is mixed with stator 12 extrusion and shearing stirring while stirring raw materials, motor 1 top end is fixedly connected with junction box 18, junction box 18 is connected with motor 1, and its inside stores a plurality of pins for connecting with external wire, junction box 18 top end is fixedly connected with cover 2, cover 2 plays the role of dustproof, prolongs the service life of device.

[0026] Connecting bin 19 outside is fixedly connected with a plurality of No. 1 screw 3, No. 1 screw 3 is a larger type of screw, used for fixing bottom plate 13 in connecting bin 19.

[0027] Motor 1 bottom end is fixedly connected with support 9, support 9 has stability, support 9 bottom end is fixedly connected with base 7, base 7 stabilizes the whole device through support 9, base 7 one side is fixedly connected with a plurality of fixing holes 8, the inside of the fixing hole 8 is a threaded structure, and the device can be fixed at the work site through threaded connection.

[0028] The bottom end of the stator 12 is fixedly connected with a bottom plate 13, which is used to connect the shearing part and the energy supply part of the device.

[0029] The inside of the rotor 15 is fixedly connected with a rotating shaft 11, which is connected with the motor 1 and rotates under the driving of the motor 1 to drive the rotor 15 to rotate.

[0030] The side of the junction box 18 is fixedly connected with an emergency stop button 10, which can immediately cut off the power supply when the device works abnormally, which is convenient for the maintenance and troubleshooting of the device and has a certain guarantee for the safety of the working environment of the device. The top end of the junction box 18 is fixedly connected with a plurality of No. 2 screws 20, which are small in size and used to fix the box cover 2 to the junction box 18 to prevent the harsh environment from causing harm to the electrical devices inside the junction box 18.

[0031] The side of the shearing bin 4 is fixedly connected with a discharge port 6, which is also an external pipeline. The discharge port 6 can be connected with other devices to directly use the homogenized raw materials for production.

[0032] The outside of the rotor 15 is provided with an inner cavity 16, and the outside of the inner cavity 16 is provided with an outer cavity 17. After being stirred, the raw materials are broken into powder under the extrusion of the inner cavity 16 and the outer cavity 17. The inner cavity 16 and the outer cavity 17 are opposite in direction and perform centrifugal extrusion in the gap therebetween. Under the extrusion, the broken raw materials are fully mixed.

[0033] Working principle: Place the device in the working site, connect the inlet pipe to the inlet 5, and the raw materials enter the shearing bin 4 through the inlet 5. The rotor 15 in the shearing bin 4 rotates to cut the entering raw materials. After the raw materials leave the small holes of the stator 12, they undergo hole explosion and are broken and fused under the extrusion of the inner cavity 16 and the outer cavity 17. The high-speed stirring of the rotor 15 mixes the raw materials. The raw materials that are thoroughly mixed under the extrusion of the inner cavity 16 and the outer cavity 17 are discharged from the discharge port 6. The motor 1 supplies power to the stator 12 and the rotor 15. The feet 9 provided at the bottom end of the motor 1 and the base 7 stabilize the entire device and strengthen the stability of the device. The base 7 is provided with four fixing holes 8, which can be used to fix the device at the working site. The junction box 18 at the top end of the motor 1 stores a plurality of pins for connecting external wires. The emergency stop button 10 on the side of the junction box 18 forcibly cuts off the power supply to stop the power supply to ensure the safety of the work when the device fails. The box cover 2 at the top end of the junction box 18 is fixed to the junction box 18 by a plurality of No. 2 screws 20. The outside of the connecting bin 19 is fixedly connected with a plurality of No. 1 screws 3, which are used to connect the motor 1 and the shearing bin 4. The inside of the No. 1 screw 3 is connected with the bottom plate 13.

[0034] The utility model embodiment makes the detailed explanation in combination with the drawing, but the utility model is not limited to the above -mentioned embodiment, still can make various changes in the knowledge range of ordinary skill in the art person who has possessed under the premise of not departing from the utility model tenet.

Claims

1. A homogenizing device for the preparation of a nozzle brick comprising an electric motor (1), characterized in that: The motor (1) one side is fixedly connected with the connecting bin (19), one side of the connecting bin (19) is fixedly connected with the shearing bin (4), one side of the shearing bin (4) is fixedly connected with the feeding port (5), one side of the feeding port (5) is fixedly connected with the fixed bin (14), the fixed bin (14) is internally provided with the stator (12), the stator (12) is internally provided with the rotor (15), the motor (1) top is fixedly connected with the junction box (18), the junction box (18) top is fixedly connected with the box cover (2).

2. The homogenizer for a nozzle block according to claim 1, wherein The connecting bin (19) is fixedly connected with a plurality of first screws (3) outside.

3. The homogenizer for a nozzle block according to claim 1, wherein The motor (1) bottom is fixedly connected with the supporting leg (9), the supporting leg (9) bottom is fixedly connected with the base (7), one side of the base (7) is fixedly connected with a plurality of fixed holes (8).

4. The homogenizer for a nozzle block according to claim 1, wherein The stator (12) bottom is fixedly connected with the bottom plate (13).

5. The homogenizing device for a nozzle block according to claim 1, wherein The rotor (15) is fixedly connected with the rotating shaft (11) inside.

6. The homogenizing device for a nozzle block according to claim 1, wherein The junction box (18) one side is fixedly connected with the emergency stop button (10), the junction box (18) top is fixedly connected with a plurality of second screws (20).

7. The homogenizing device for a nozzle block according to claim 1, wherein The shearing bin (4) one side is fixedly connected with the discharge port (6).

8. The homogenizing device for a nozzle block according to claim 1, wherein The rotor (15) outside is provided with the inner cavity (16), and the inner cavity (16) outside is provided with the outer cavity (17).