Metal surface cleaning and passivating treatment integrated equipment
By introducing a mechanical transmission system consisting of a transfer bearing plate and a lifting bearing rod into an integrated metal surface cleaning and passivation treatment equipment, the problems of contamination and liquid leakage during the metal transfer process are solved, and efficient cleaning and passivation with automated operation are achieved.
Patent Information
- Application Number
- CN202423253398.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-28
AI Technical Summary
Existing integrated metal surface cleaning and passivation equipment is prone to contamination during metal transfer, affecting the passivation effect. Furthermore, when the processed metal is removed, it is easy to carry out liquid, and there is a lack of effective mechanical transmission and lifting measures.
The mechanical transmission system, which uses a transfer bearing plate and a lifting bearing rod, achieves automated transfer and lifting of metal through threaded engagement and bearing installation, avoiding contamination and liquid leakage caused by manual operation.
It enables automated transfer and lifting of metals, avoiding contamination and liquid leakage, and improving the efficiency and effectiveness of passivation treatment.
Smart Images

Figure CN223561702U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to metal surface treatment technical field especially relates to a metal surface cleaning and passivation treatment integrated equipment. BACKGROUND
[0002] Metal surface cleaning and passivation treatment integrated equipment is a kind of equipment with cleaning and passivation function in one, it is mainly used for the treatment of metal surface, this equipment can effectively remove the rust, scale and welding residue and other pollutants on the metal surface, usually using chemical solvent or ultrasonic wave etc., immerse the metal cleaned in passivation liquid, form passivation film layer on the metal surface, improve its corrosion resistance and wear resistance.
[0003] Based on the above, the present inventor found that the existing metal surface cleaning and passivation treatment integrated equipment has the following shortcomings:
[0004] 1, dirt cleaned metal is transferred manually, is easily recontaminated in the transfer process and affects passivation effect, it is inconvenient to install transfer measures on the equipment to transfer operation by mechanical transmission;
[0005] 2, the metal directly taken out from the treatment tank after treatment, is easily taken out to the outside ground with the liquid in the treatment tank, it is inconvenient to install lifting measures on the equipment to lift the metal from the liquid and suspend to remove residual liquid. INVENTION CONTENTS
[0006] In order to solve the above technical problems, the utility model provides a kind of metal surface cleaning and passivation treatment integrated equipment, to solve the metal of dirt cleaned by manual transfer, it is easily recontaminated in the transfer process and affects passivation effect, it is inconvenient to install transfer measures on the equipment to transfer operation by mechanical transmission;The metal directly taken out from the treatment tank after treatment, is easily taken out to the outside ground with the liquid in the treatment tank, it is inconvenient to install lifting measures on the equipment to lift the metal from the liquid and suspend to remove residual liquid problem.
[0007] The purpose and effect of the utility model metal surface cleaning and passivation treatment integrated equipment are achieved by the following specific technical means:
[0008] The utility model provides a metal surface cleaning and passivation treatment integrated equipment, including equipment body, the equipment body is provided with the processing equipment shell of left and right direction, the top of processing equipment shell front is equipped with the rectangular cavity, the bottom of rectangular cavity right end of processing equipment shell is equipped with the dirt cleaning tank, the left side of dirt cleaning tank of processing equipment shell is equipped with the passivation treatment tank, the left side of passivation treatment tank of processing equipment shell is equipped with residual liquid cleaning tank, the top of processing equipment shell left end face front is equipped with operation control box, the upper portion of the back of left and right walls of rectangular cavity of processing equipment shell is equipped with the bearing hole of left and right through -going, the outer peripheral annular array of bearing hole left side of processing equipment shell is equipped with six left and right through -going threaded holes, the left and right direction transfer motor is installed through bolt to the upper portion of the back of processing equipment shell left end face, the external circumference of transfer motor right end is provided with the fixed ring plate with mounting hole, the right end of transfer motor projects the shaft end surface and is provided with the regular hexagonal prism, the bearing of bearing hole between processing equipment shell is installed the left and right direction transfer bearing rod, the external circumference of transfer bearing rod is equipped with screw thread, the left and right end surface of transfer bearing rod is equipped with fixed column, the end surface of fixed column left side of transfer bearing rod is equipped with regular hexagon groove, the external circumference of transfer bearing rod is equipped with the front and back direction transfer bearing plate through screw thread, the left and right end surface of transfer bearing plate is equipped with the vertical plate of left and right through -going threaded hole of upper end, the back of transfer bearing plate is equipped with the through hole of up and down through -going, the outer peripheral annular array of through hole of transfer bearing plate is equipped with six up and down through -going threaded holes, the front of transfer bearing plate bottom end surface is equipped with bearing circular groove, the center of bearing circular groove of transfer bearing plate is equipped with the through hole of up and down through -going, the front wall of through hole of transfer bearing plate is equipped with the rotation stop screw hole of front and back through -going.
[0009] Further, the external circumference of the lifting bearing rod is provided with an up and down direction strip-shaped groove in front, and the bottom end surface of the lifting bearing rod is provided with a horizontal plate with an up and down through -going threaded hole.
[0010] Further, the lifting bearing rod is installed in the threaded hole of the driving gear plate in an up and down direction, and the external circumference of the lifting bearing rod is provided with a screw thread.
[0011] Further, the driving gear plate is installed in the bearing circular groove of the transfer bearing plate through a bearing, the top end surface center of the driving gear plate is provided with a fixed column, and the center of the driving gear plate is provided with an up and down through -going threaded hole.
[0012] Further, the front and back direction fixed rotation stopping column is installed in the rotation stop screw hole of the transfer bearing plate, the rear of the fixed rotation stopping column is provided with a threaded column, the external circumference of the front end of the threaded column of the fixed rotation stopping column is provided with a limiting ring plate, and the front end surface of the threaded column of the fixed rotation stopping column is provided with a regular hexagonal prism.
[0013] Further, the positive hexagonal prism of the lifting motor is provided with a driving gear plate through bolts, the top end face of the driving gear plate is provided with a positive hexagonal groove, and the center of the driving gear plate is provided with a fixed hole penetrating upward and downward.
[0014] Further, the positive hexagonal prism of the lifting motor is provided with a driving gear plate through bolts, the top end face of the driving gear plate is provided with a positive hexagonal groove, and the center of the driving gear plate is provided with a fixed hole penetrating upward and downward.
[0015] Compared with the prior art, the utility model has the advantages of the following beneficial effects:
[0016] The transfer bearing rod is conveniently mounted on the treatment equipment shell through bearings to bear the transfer bearing plate, the transfer bearing plate is conveniently moved left and right through thread engagement to realize metal transfer, the problem that the metal after dirt cleaning is manually transferred, is easily re-contaminated in the transfer process to affect passivation effect, and it is inconvenient to add a transfer measure on the equipment to realize transfer operation through mechanical transmission is solved.
[0017] The driven gear plate is conveniently mounted on the transfer bearing plate through bearings to bear the lifting bearing rod, the lifting bearing rod is conveniently lifted and moved through thread engagement to realize suspension and residue removal, the problem that the metal after treatment is directly taken out from the treatment tank, liquid in the treatment tank is easily taken out to the outside ground, and it is inconvenient to add a lifting measure on the equipment to lift the metal from the liquid to suspend and remove the residue liquid is solved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 Is the use state schematic diagram of the utility model.
[0019] Figure 2 Is the dirt cleaning state schematic diagram of the utility model.
[0020] Figure 3 Is the passivation treatment state schematic diagram of the utility model.
[0021] Figure 4 Is the passivation treatment state schematic diagram of the utility model.
[0022] Figure 5 Is the disassembled structure schematic diagram of the utility model.
[0023] Figure 6 Is the cross section schematic diagram of the transfer bearing plate of the utility model.
[0024] In the figure: 1, the device body; 2, the processing device shell; 3, the transfer motor; 4, the transfer bearing rod; 5, the transfer bearing plate; 6, the lifting motor; 7, the driving gear plate; 8, the fixed rotation-stopping column; 9, the driven gear plate; 10, the lifting bearing rod. DETAILED DESCRIPTION
[0025] The embodiments of the present application will be further described in detail with reference to the accompanying drawings and examples.
[0026] Example One:
[0027] As shown in the accompanying Figure 1 to the accompanying Figure 6 :
[0028] The utility model provides a metal surface cleaning and passivation treatment integrated equipment, including equipment body 1, the equipment body 1 is provided with the processing equipment shell 2 of left and right direction, it is convenient to bear each component, the rectangular cavity is established in the top of processing equipment shell 2 front, it is convenient for each component to be in the inside, the dirt cleaning groove is set up in the right end bottom of the rectangular cavity of processing equipment shell 2, it is convenient to clean dirt to metal, the passivation treatment groove is set up in the left side of the dirt cleaning groove of processing equipment shell 2, it is convenient to passivate to metal, the residual liquid cleaning groove is set up in the left side of the passivation treatment groove of processing equipment shell 2, it is convenient to clean the passivation residual liquid to metal, the operation control box is set up in the top of processing equipment shell 2 left end face front, it is convenient to control processing equipment shell 2, transfer motor 3 and lifting motor 6, the bearing hole that is left and right through is established in the upper portion of the rectangular cavity left and right wall rear of processing equipment shell 2, it is convenient for transfer bearing rod 4 to pass through bearing installation, the periphery annular array of bearing hole outside left side of processing equipment shell 2 is established six left and right through screw holes, it is convenient for transfer motor 3 to pass through bolt installation, the transfer motor 3 of left and right direction is installed through bolt in the upper portion of processing equipment shell 2 left end face rear, it is convenient to drive transfer bearing rod 4 to rotate, the fixed ring plate of installing hole is set up in the right end external circumference of transfer motor 3, it is convenient to pass through bolt installation, the right end of transfer motor 3 protruding shaft end surface is provided with regular hexagonal prism, it is convenient to insert the regular hexagon slot inside synchronous rotation of transfer bearing rod 4, the transfer bearing rod 4 of left and right direction is installed through bearing between the bearing hole of processing equipment shell 2, it is convenient for transfer bearing rod 4 to rotate through bearing, the external circumference of transfer bearing rod 4 is established screw, it is convenient for transfer bearing plate 5 to pass through screw installation, the fixed column is set up in the left and right end face of transfer bearing rod 4, it is convenient to pass through bearing installation, the regular hexagon slot is established in the fixed column end face of left side of transfer bearing rod 4, it is convenient for the regular hexagonal prism of transfer motor 3 to insert synchronous rotation, the transfer bearing plate 5 of front and back direction is installed through screw in the external circumference of transfer bearing rod 4, it is convenient for transfer bearing plate 5 to pass through screw engagement left and right movement, the vertical plate of left and right through screw hole is set up in the left and right end face middle of transfer bearing plate 5, it is convenient for transfer bearing rod 4 to pass through screw installation, the through hole that goes up and down through is established in the middle of transfer bearing plate 5 rear, it is convenient for the protruding shaft of lifting motor 6 to pass through, the periphery annular array of through hole outside transfer bearing plate 5 is established six up and down through screw holes, it is convenient for lifting motor 6 to pass through bolt fixing, the bearing circular groove is established in the middle of transfer bearing plate 5 bottom end face front, it is convenient for driven gear disc 9 to pass through bearing installation, the through hole that goes up and down through is established in the center of bearing circular groove of transfer bearing plate 5, it is convenient for lifting bearing rod 10 to pass through, the front and back through stop screw hole is established on the wall of the through hole front of transfer bearing plate 5, it is convenient for fixed stop column 8 to pass through screw installation.
[0029] The lifting motor 6 is provided with a fixing ring plate with mounting holes on the bottom outer periphery, and is conveniently bolted; the bottom end surface of the lifting motor 6 is provided with a regular hexagonal prism, and the regular hexagonal prism bottom end surface of the lifting motor 6 is provided with a threaded blind hole, so that the driving gear plate 7 is conveniently bolted; the regular hexagonal prism of the lifting motor 6 is conveniently inserted into the driving gear plate 7; the driving gear plate 7 is conveniently bolted; the driving gear plate 7 is conveniently rotated synchronously with the lifting motor 6; the driving gear plate 7 is provided with a regular hexagonal groove in the top end surface center, and the regular hexagonal prism of the lifting motor 6 is conveniently inserted into the driving gear plate 7; the driving gear plate 7 is provided with a fixed hole penetrating in the up-down direction in the center, and is conveniently bolted; the fixed rotation-stopping column 8 is conveniently installed in the rotation-stopping screw hole of the transfer bearing plate 5, and the lifting bearing rod 10 is conveniently rotation-stopped; the threaded column of the fixed rotation-stopping column 8 is provided with a limiting ring plate on the front end outer periphery, and is conveniently installed and limited; the threaded column of the fixed rotation-stopping column 8 is provided with a regular hexagonal prism on the front end surface, and is conveniently rotated by a tool; the driven gear plate 9 is conveniently bolted in the bearing circular groove of the transfer bearing plate 5; the driven gear plate 9 is conveniently rotated by the bearing; the driven gear plate 9 is provided with a fixed column on the top end surface center, and is conveniently bolted by the bearing; the driven gear plate 9 is provided with a threaded hole penetrating in the up-down direction in the center, and the lifting bearing rod 10 is conveniently bolted; the lifting bearing rod 10 is conveniently installed in the threaded hole of the driven gear plate 9; the lifting bearing rod 10 is conveniently bolted; the lifting bearing rod 10 is conveniently bolted; the lifting bearing rod 10 is provided with a horizontal plate with a threaded hole penetrating in the up-down direction on the bottom end surface, and the metal to be processed is conveniently carried and fixed.
[0030] The specific use mode and effect of the embodiment are as follows:
[0031] In the utility model, as shown in Figure 1 The operation control box of the processing equipment shell 2 is electrically connected with the transfer motor 3 and the lifting motor 6 in the standby state, and the operation control box of the processing equipment shell 2 is electrically connected with the cleaning and passivation assembly in the processing equipment shell 2; the cleaning uses ultrasonic technology, and the passivation treatment needs heating control, so it needs to be electrically connected with the operation control box of the processing equipment shell 2; this is the application of the known technology, and will not be described in detail here; as shown in Figure 1As shown, when the device body 1 processes the metal, the metal is placed on the top of the horizontal plate of the lifting carrier rod 10 and fixed by the bolt mechanism. The dirt cleaning tank of the processing device shell 2 is opened by the operation control box of the processing device shell 2. The lifting motor 6 is started in the forward direction by the operation control box of the processing device shell 2, which drives the driving gear plate 7 to rotate and engage with the driven gear plate 9. The driven gear plate 9 rotates and engages with the lifting carrier rod 10, which is lowered by thread engagement, and the horizontal plate of the lifting carrier rod 10 is lowered into the liquid inside the dirt cleaning tank of the processing device shell 2. As shown, Figure 2 As shown, the metal is cleaned by ultrasonic waves. After the metal is cleaned, the lifting motor 6 is reversed by the operation control box of the processing device shell 2, which lifts the horizontal plate of the lifting carrier rod 10 out of the liquid inside the dirt cleaning tank of the processing device shell 2. As shown, Figure 1 As shown, the horizontal plate of the lifting carrier rod 10 is suspended to control the liquid on the metal. Then the transfer motor 3 is started in the forward direction by the operation control box of the processing device shell 2, which drives the transfer carrier rod 4 to rotate synchronously, and the transfer carrier plate 5 is threadedly engaged with the transfer carrier rod 4. The transfer carrier plate 5 moves to the left by thread engagement and is above the passivation treatment tank of the processing device shell 2. As shown, Figure 3 As shown, the metal is transferred. Then the passivation treatment tank of the processing device shell 2 is opened by the operation control box of the processing device shell 2. The lifting motor 6 is started in the forward direction by the operation control box of the processing device shell 2, which drives the driving gear plate 7 to rotate and engage with the driven gear plate 9. The driven gear plate 9 rotates and engages with the lifting carrier rod 10, which is lowered by thread engagement, and the horizontal plate of the lifting carrier rod 10 is lowered into the liquid inside the passivation treatment tank of the processing device shell 2. As shown, Figure 4 As shown, the metal is passivated. After the metal is passivated, the lifting motor 6 is reversed by the operation control box of the processing device shell 2, which lifts the horizontal plate of the lifting carrier rod 10 out of the liquid inside the passivation treatment tank of the processing device shell 2. As shown, Figure 3 As shown, the horizontal plate of the lifting carrier rod 10 is suspended to control the liquid on the metal. The metal passivation residual liquid is cleaned in the residual liquid cleaning tank of the processing device shell 2 as described above.
[0032] Example Two:
[0033] Unlike Example One, the front end face of the transfer carrier plate 5 can also be provided with a frosted surface, thereby increasing the friction between the front end face of the transfer carrier plate 5 and the fixed stop column 8, preventing the fixed stop column 8 from rotating and loosening.
[0034] Example three:
[0035] The difference between example one and example three is that the regular hexagonal prism of the fixed rotation-stopping column 8 can also be set as a regular heptagonal prism, so that the fixed rotation-stopping column 8 needs to be rotated by a special tool matched with the regular heptagonal prism, preventing non-workers from rotating and disassembling the fixed rotation-stopping column 8.
Claims
1. An integrated equipment for cleaning and passivating metal surfaces, characterized in that: The utility model provides a device body (1), the device body (1) is provided with processing equipment shell (2), and the rectangular cavity of processing equipment shell (2) top is set up in front, and the rectangular cavity right end bottom of processing equipment shell (2) is provided with dirt cleaning groove, and the left side of dirt cleaning groove of processing equipment shell (2) is provided with passivation treatment groove, and the left side of passivation treatment groove of processing equipment shell (2) is provided with residual liquid cleaning groove, and the left end face front top of processing equipment shell (2) is provided with operation control box, and the left and right wall rear upper portion of rectangular cavity of processing equipment shell (2) is all set up left and right through bearing hole, and the peripheral annular array of bearing hole of processing equipment shell (2) left side is set up six left and right through screw holes, and the left end face rear upper portion of processing equipment shell (2) is provided with transfer motor (3) through bolt, and the right end outside circumference of transfer motor (3) is provided with the fixed ring plate with mounting hole, and the right end protruding shaft end face of transfer motor (3) is provided with regular hexagonal prism, and the bearing hole between processing equipment shell (2) is provided with transfer bearing rod (4) through bearing, and the external circumference of transfer bearing rod (4) is set up screw thread, and the left and right end faces of transfer bearing rod (4) are all provided with fixed column, and the fixed column end face of transfer bearing rod (4) left side is set up regular hexagonal groove, and the external circumference of transfer bearing rod (4) is provided with transfer bearing plate (5) through screw thread, and the left and right end faces of transfer bearing plate (5) are all provided with the vertical plate of upper end left and right through screw hole, and the rear middle of transfer bearing plate (5) is set up up and down through hole, and the peripheral annular array of through hole of transfer bearing plate (5) is set up six up and down through screw holes, and the bottom end face front middle of transfer bearing plate (5) is set up bearing circular groove, and the centre of bearing circular groove of transfer bearing plate (5) is set up up and down through hole, and the front wall of through hole of transfer bearing plate (5) is set up front and back through stop screw hole.
2. The apparatus for cleaning and passivating a metal surface in one step according to claim 1, characterized in that: The top end face rear of transfer bearing plate (5) is provided with lifting motor (6) through bolt, and the bottom external circumference of lifting motor (6) is provided with the fixed ring plate with mounting hole, and the bottom protruding shaft end face of lifting motor (6) is provided with regular hexagonal prism, and the regular hexagonal prism bottom end face of lifting motor (6) is set up screw thread blind hole.
3. The apparatus for integrated cleaning and passivation of metal surfaces according to claim 2, wherein: The regular hexagonal prism of lifting motor (6) is provided with driving gear disc (7) through bolt, and the top end face centre of driving gear disc (7) is set up regular hexagonal groove, and the centre of driving gear disc (7) is set up up and down through fixing hole.
4. The apparatus for integrated cleaning and passivation of metal surfaces according to claim 2, wherein: The inside of stop screw hole of transfer bearing plate (5) is provided with fixed stop column (8), and the rear of fixed stop column (8) is provided with screw thread column, and the external circumference of screw thread column front end of fixed stop column (8) is provided with limit ring plate, and the regular hexagonal prism of screw thread column front end face of fixed stop column (8) is set up.
5. The apparatus for integrated cleaning and passivation of metal surfaces according to claim 4, characterized in that: The inside of screw hole of driven gear disc (9) is provided with lifting bearing rod (10), and the external circumference of lifting bearing rod (10) is set up screw thread.
6. The apparatus for integrated cleaning and passivation of metal surfaces according to claim 5, characterized in that: The inside of screw hole of driven gear disc (9) is provided with lifting bearing rod (10), and the external circumference of lifting bearing rod (10) is set up screw thread.
7. The apparatus of claim 6, wherein the apparatus further comprises: a cleaning and passivation unit for cleaning and passivating the metal surface. The lifting bearing pole (10) is provided with a strip-shaped slot in the up-down direction in the front outer periphery, and the bottom end surface of the lifting bearing pole (10) is provided with a horizontal plate with a through screw hole in the up-down direction.