Lifting steel wire rope defect detection device

Abstract

The utility model provides a lifting steel wire rope defect detection device which comprises a detection host, guide assemblies used for guiding a rope are assembled on the front face and the back face of the detection host, an installation support is fixedly installed on one side of the detection host, an installation shell is installed at the top of the installation support, and a pressurization assembly is assembled in the installation shell. Mounting supports are mounted on the two sides of the detection host in a butt joint mode, the mounting supports are rotationally connected with the detection host, a rotating assembly is assembled on one side of each mounting support, and each rotating assembly is assembled and connected with the rotating end of the corresponding mounting support. According to the steel wire rope defect detection device, the mounting shell and the pressurizing assembly in the mounting shell are matched with each other, so that the defect position of a steel wire rope can be marked in a spraying mode when the device detects defects, workers can conveniently and accurately identify the defect position during subsequent inspection, and the convenience during operation is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire rope detection equipment technical field, concretely relates to a kind of lifting steel wire rope defect detection device. BACKGROUND

[0002] Steel wire rope is a kind of high-strength rope woven by multiple steel wires, widely used in various industrial and engineering fields, wherein, the detection of steel wire is an important quality control process, aims to ensure that the various performance indicators of steel wire meet the standard requirements, so as to ensure its safety and reliability in various applications;

[0003] It is necessary to carry out flaw detection on steel wire rope during operation, and flaw detection is a kind of detection process, the main purpose of flaw detection of steel wire is to find the defects existing in the internal or surface of steel wire, such as crack, inclusion, blowhole, etc., to ensure the quality and safety of steel wire;

[0004] Through the above content, it is known that the necessity of steel wire detection, but combined with the performance of detection device during operation, it still has the following problems: the existing detection device detects defects, and the signal prompt mode is used to indicate to the worker, but if the worker cannot maintain in time, it needs to be detected again, which not only consumes detection period, but also reduces the work efficiency of workers; At the same time, the detection device generally adopts fixed detection operation, but the fixed detection needs to be installed according to the direction of steel wire rope, to ensure that the steel wire rope can pass through the device and be detected, which will lead to the disassembly and adjustment of the device.

[0005] Therefore, the present application provides a kind of lifting steel wire rope defect detection device. UTILITY MODEL CONTENT

[0006] In view of the deficiencies of the prior art, the utility model provides a kind of lifting steel wire rope defect detection device, to solve the problems mentioned in the background art.

[0007] To achieve the above purpose, the utility model is realized by the following technical schemes:

[0008] The utility model provides a hoist steel wire rope defect detection device, including detection host computer, the positive back of detection host computer all is equipped with the guide component for guiding the rope, one side of detection host computer is fixedly installed with the installation burden, the top of installation burden is equipped with the installation shell, the inside of installation shell is equipped with the supercharging unit, both sides of detection host computer are installed with the installation support and are rotationally connected with detection host computer, one side of installation support is equipped with the rotation component, and rotation component is equipped with the rotation end of installation support and is equipped with the connection, the rotation component includes installation cover, worm wheel, worm, one side of installation support is fixedly installed with installation cover, and the rotation end of detection host computer extends to installation cover, and the rotation end of detection host computer is installed with worm wheel and is installed with the worm of the inside of installation cover, and worm and worm wheel are interlocked, the supercharging unit includes motor, connecting rod part, piston part, supercharging cylinder, electric control valve, liquid injection head, the inside of installation shell is provided with storage room, installation cavity respectively, the inside of installation cavity is fixedly installed with supercharging cylinder, the top of installation shell is fixedly installed with motor, and the output of motor is installed with connecting rod part, and the end of connecting rod part is installed with piston part extending to supercharging cylinder, the bottom of installation shell is fixedly installed with liquid injection head, and the electric control valve is fixedly installed on liquid injection head.

[0009] Further, the bottom of the installation support is provided with a supporting foot, and the supporting foot is provided with a mounting hole for assembly.

[0010] Further, the guide component includes an installation arm, a mounting seat, a guide rope wheel, and a hinge shaft. The front and back of the detection host are fixedly provided with the mounting seat. The hinge shaft is installed in the mounting seat. Two groups of installation arms are fixedly installed on the hinge shaft. The guide rope wheel is installed between the installation arms.

[0011] Further, the rotation component further includes a rotation handle. The shaft end of the rotation handle extends out of the installation cover. The extended end of the rotation handle is installed with the rotation handle.

[0012] Further, the top of the installation burden is fixedly provided with a supporting frame. The installation shell is in an n shape. The installation shell is fixedly installed on the top of the supporting frame. The supporting frame is penetrated by the liquid injection head.

[0013] Further, the supercharging component further includes an air guide pipe and a one-way air inlet valve. The front of the supercharging cylinder is installed with the air guide pipe. The air guide pipe is provided with the one-way air outlet valve. The top of the motor is installed with the one-way air inlet valve.

[0014] Further, the bottom of the detection host is fixedly provided with an installation block. The installation block is penetrated by a positioning pin.

[0015] Compared with the prior art, the hoist steel wire rope defect detection device has the following beneficial effects:

[0016] Through the cooperation of the installation shell and the supercharging assembly inside it, the device can supercharge the internal pigment chamber in a supercharged manner, so that when the device detects defects, it can mark the defect position of the steel wire rope through spraying, facilitating personnel to accurately identify the defect position during subsequent inspection, and increasing the convenience during operation;

[0017] Through the rotating assembly on the mounting support, the device realizes real-time adjustment of the detection end, ensures that the detection end of the device can accurately correspond to the guide rope orientation, reduces the disassembly and assembly of the device, and the rotating assembly has a self-locking feature to prevent loosening after adjustment. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0019] Figure 1 A first view structure schematic diagram of the detection device of the present application is shown;

[0020] Figure 2 A second view structure schematic diagram of the detection device of the present application is shown;

[0021] Figure 3 An installation shell and supercharging assembly assembly structure schematic diagram of the present application is shown;

[0022] Figure 4 A detection host and guide assembly assembly structure schematic diagram of the present application is shown;

[0023] As shown in the figure: 1, detection host; 2, mounting support; 21, supporting foot; 211, mounting hole; 3, rotating assembly; 31, mounting cover; 32, rotating handle; 33, worm gear; 34, worm; 4, mounting support; 5, positioning bolt; 51, mounting block; 6, installation shell; 61, storage chamber; 62, mounting cavity; 7, supercharging assembly; 71, motor; 72, connecting rod part; 73, piston part; 74, air guide pipe; 75, supercharging cylinder; 76, electric control valve; 77, liquid spraying head; 78, one-way air inlet valve; 8, guide assembly; 81, mounting arm; 82, mounting seat; 83, guide rope wheel; 84, hinged shaft; 9, supporting frame. DETAILED DESCRIPTION

[0024] In order to make the purposes, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model are described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0025] Embodiment one

[0026] To solve the technical problems in the background art, the following lifting steel wire rope defect detection device is given:

[0027] Combined Figures 1-4 As shown in the utility model provides a kind of lifting steel wire rope defect detection device, including detection host 1, the front and back of detection host 1 are equipped with the guide assembly 8 for guiding rope, one side of detection host 1 is fixedly installed with installation burden 4, the top of installation burden 4 is equipped with installation shell 6, the inside of installation shell 6 is equipped with booster assembly 7, the both sides of detection host 1 are docked and installed with installation support 2, and installation support 2 is rotatably connected with detection host 1, one side of installation support 2 is equipped with rotating assembly 3, and rotating assembly 3 is rotatably connected with the rotating end of installation support 2;

[0028] During, through the mutual cooperation between detection host 1 and guide assembly 8, the stable guiding and detection operation of steel wire rope can be realized, installation shell 6 and booster assembly 7 in its inside are cooperated, so that the device can pressurize the internal pigment chamber by pressurizing, so that the defect position of steel wire rope can be marked by spraying when the device detects defect, personnel can accurately identify the defect position during subsequent inspection, increase the convenience during operation, realize the real-time adjustment of detection end of the device by rotating assembly 3 on installation support 2, ensure that the detection end of the device can accurately correspond to the direction of guiding rope, reduce the disassembly and assembly of the device, and rotating assembly 3 has the characteristics of self-locking, to prevent the device from loosening after adjustment.

[0029] The rotating assembly 3 comprises a mounting cover 31, a worm wheel 33 and a worm 34. The mounting cover 31 is fixedly installed on one side of the mounting support 2. The rotating end of the detection host 1 extends into the mounting cover 31, and the rotating end of the detection host 1 is in butt joint with the worm wheel 33. The worm 34 is in butt joint with the mounting cover 31, and the worm 34 is in meshing with the worm wheel 33. The pressurizing assembly 7 comprises a motor 71, a connecting rod component 72, a piston component 73, a pressurizing cylinder 75, an electric control valve 76 and a liquid spraying head 77. The mounting shell 6 is internally provided with a storage chamber 61 and a mounting cavity 62. The pressurizing cylinder 75 is fixedly installed in the mounting cavity 62. The motor 71 is fixedly installed on the top of the mounting shell 6. The output end of the motor 71 is in butt joint with the connecting rod component 72. The end of the connecting rod component 72 is in butt joint with the piston component 73 which extends into the pressurizing cylinder 75. The liquid spraying head 77 is fixedly installed on the bottom of the mounting shell 6, and the electric control valve 76 is fixedly installed on the liquid spraying head 77. The bottom of the mounting cavity 62 is in butt joint with a liquid injection opening which is in communication with the mounting shell 6, and is used for injecting the pigment in the storage chamber 61 for marking.

[0030] During the period, if the personnel need to adjust the angle, the personnel can rotate the worm 34 to drive the worm wheel 33 to rotate the detection host 1. After the adjustment, the structure characteristics of the worm wheel 33 and the worm 34 effectively prevent the detection host 1 from rotating without external force. If the defect is found, the electric control valve 76 can be started. Since the pressure exists in the storage chamber 61, the pigment in the storage chamber 61 can be sprayed to mark the position of the defect. After the operation, the motor 71 can be started to drive the piston component 73 to collect gas in the pressurizing cylinder 75 through the connecting rod component 72, and to supplement the pressure in the storage chamber 61. The detection host 1 can be YSC-68 during the operation. The data processing terminal can be YSC-01. The detection probe of the detection host 1 can be GSC-68, and the diameter of the steel wire rope detected can be 28-50mm.

[0031] Embodiment Two

[0032] As shown in Figure 1 and Figure 4 Based on the above embodiment, the present embodiment further provides the following content:

[0033] In the present embodiment, the mounting support 2 is provided with a supporting leg 21 at the bottom, and the supporting leg 21 is provided with a mounting hole 211 for assembly.

[0034] During the period, the personnel can correspond the supporting leg 21 with the external mounting structure, and match the external components with the mounting hole 211 on the supporting leg 21 for installation, so as to complete the installation of the device.

[0035] In this embodiment, the guide assembly 8 includes a mounting arm 81, a mounting base 82, a guide rope wheel 83, and a hinge shaft 84. The front and back of the detection host 1 are both fixedly mounted with the mounting base 82. The hinge shaft 84 is installed inside the mounting base 82. Two sets of mounting arms 81 are fixedly mounted on the hinge shaft 84, and the guide rope wheel 83 is installed between the mounting arms 81.

[0036] During this process, the external wire rope is guided and discharged within the detection host 1 through the guide wheel 83. If there is a deviation in the angle of the wire rope being guided, a force will be applied to the guide wheel 83. At that time, the guide wheel 83 will be hinged through the hinge shaft 84 in the mounting base 82 to ensure that the guide wheel 83 can better adapt to the wire rope guiding operation.

[0037] Example 3

[0038] like Figures 1-4 As shown, based on the above embodiments, this embodiment further provides the following:

[0039] In this embodiment, the rotating assembly 3 further includes a rotating handle 32, the shaft end of the rotating handle 32 extends out of the mounting cover 31, and the extended end of the rotating handle 32 is connected to the rotating handle 32.

[0040] During this process, if the operator needs to drive the worm gear 34, the operator can manually rotate the rotary handle 32 to rotate the worm gear 34 and complete the adjustment operation.

[0041] In this embodiment, the booster assembly 7 also includes an air guide pipe 74 and a one-way air intake valve 78. The air guide pipe 74 is installed on the front of the booster cylinder 75, and a one-way air outlet valve is installed on the air guide pipe 74. The one-way air intake valve 78 is installed on the top of the motor 71.

[0042] During this period, when the connecting rod assembly 72 pushes the piston assembly 73 to reciprocate within the booster cylinder 75, external air will enter the booster cylinder 75 through the one-way intake valve 78. Accompanied by the push of the piston assembly 73, the drawn-in air is pushed into the storage chamber 61 through the air guide pipe 74 and the one-way exhaust valve, thus creating a boosting effect.

[0043] In this embodiment, a mounting block 51 is fixedly installed on the bottom of the detection host 1, and a positioning pin 5 is installed through the mounting block 51.

[0044] During this period, when there are limitations in the installation location of the device, the positioning pin 5 on the mounting block 51 can be used to assist in the insertion and anchoring of the device.

[0045] It is to be noted that the relational terms herein, such as first and second, and the like, are used solely to distinguish one from another entity or action without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0046] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalent ones; and these modifications or replacements do not make the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A hoisting wire rope defect detection device, characterized by: The utility model provides a detection host (1), both the front and back of detection host (1) are equipped with the guide component (8) for leading the rope, one side of detection host (1) is fixedly installed with the installation burden (4), the top of installation burden (4) is equipped with the installation shell (6), the inside of installation shell (6) is equipped with the supercharging component (7), both sides of detection host (1) are butt -jointed and installed with the installation support (2), and installation support (2) is rotatably connected with detection host (1), one side of installation support (2) is equipped with the rotation component (3), and the rotation component (3) is equipped with the rotation component (3) with the rotation end of installation support (2) and is equipped with the rotation component (3). The rotation component (3) includes a mounting cover (31), a worm wheel (33), and a worm (34), one side of the installation support (2) is fixedly installed with the mounting cover (31), the rotating end of the detection host (1) extends into the mounting cover (31), and the rotating end of the detection host (1) is butt-jointedly installed with the worm wheel (33), the inside of the mounting cover (31) is butt-jointedly installed with the worm (34), and the worm (34) is intermeshed with the worm wheel (33); the supercharging component (7) includes a motor (71), a connecting rod component (72), a piston component (73), a supercharging cylinder (75), an electric control valve (76), and a liquid injection head (77), the inside of the installation shell (6) is respectively provided with a storage chamber (61) and an installation cavity (62), the inside of the installation cavity (62) is fixedly installed with the supercharging cylinder (75), the top of the installation shell (6) is fixedly installed with the motor (71), the output end of the motor (71) is butt-jointedly installed with the connecting rod component (72), and the end of the connecting rod component (72) is butt-jointedly installed with the piston component (73) extending into the supercharging cylinder (75), the bottom of the installation shell (6) is fixedly installed with the liquid injection head (77), and the liquid injection head (77) is fixedly installed with the electric control valve (76).

2. The hoisting wire rope defect detection device according to claim 1, characterized in that: The bottom of the installation support (2) is installed with a supporting leg (21), and the supporting leg (21) is provided with a mounting hole (211) for assembly.

3. The hoisting wire rope defect detection device according to claim 2, characterized in that: The guide component (8) includes a mounting arm (81), a mounting seat (82), a rope guide wheel (83), and a hinge shaft (84), the front and back of the detection host (1) are fixedly installed with the mounting seat (82), the hinge shaft (84) is butt-jointedly installed in the mounting seat (82), two groups of mounting arms (81) are fixedly installed on the hinge shaft (84), and the rope guide wheel (83) is butt-jointedly installed between the mounting arms (81).

4. The hoisting wire rope defect detection device according to claim 3, characterized in that: The rotation component (3) further includes a rotation handle (32), the shaft end of the rotation handle (32) extends out of the mounting cover (31), and the extended end of the rotation handle (32) is butt-jointedly installed with the rotation handle (32).

5. A hoisting wire rope defect detection device according to claim 4, characterized in that: The top of the installation burden (4) is fixedly installed with a support frame (9), the installation shell (6) is n-shaped, the installation shell (6) is fixedly installed on the top of the support frame (9), and the support frame (9) is penetrated by the liquid injection head (77).

6. A hoisting wire rope defect detection device according to claim 5, characterized in that: The booster assembly (7) further comprises an air guide pipe (74) and a one-way air inlet valve (78), the air guide pipe (74) is butted and installed on the front face of the booster cylinder (75), and the air guide pipe (74) is equipped with a one-way air outlet valve; the one-way air inlet valve (78) is butted and installed on the top of the motor (71).

7. A hoisting wire rope defect detection device according to claim 6, characterized in that: The bottom of the detection host (1) is fixedly installed with a mounting block (51), and a positioning bolt (5) is installed through the mounting block (51).

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