Integrated hot charging equipment for motor stator

By designing an integrated thermal bonding equipment for motor stators, efficient thermal pressing of the motor stator and stator end caps was achieved, solving the problem of heating waiting time in existing technologies, improving processing efficiency and reducing safety risks.

CN223567485UActive Publication Date: 2025-11-18HONGCHUANG INTELLIGENT EQUIP (SUZHOU) CO LTD
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Patent Information

Application Number
CN202423001291.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-18
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In the current process of hot pressing the motor stator and stator end cover together, a heating time is required, resulting in low overall processing efficiency.

Method used

A motor stator integrated hot-fitting equipment was designed, which includes a hot-pressing device, a heating device, a material discharge and conveying device, and an oil stain treatment device. It enables one set of products to be heated while the other is being pressed, and reduces waiting time through mechanized assembly line operation.

Benefits of technology

It improves processing efficiency, reduces the safety risks of manual operation, and ensures uniform heating and product safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses integrated hot charging equipment for a motor stator, which belongs to the technical field of motor production equipment and comprises a hot pressing device main body, universal wheels are arranged at the bottom of the hot pressing device main body, and the device is convenient to transport through the universal wheels; the hot-pressing mechanism, the heating device, the discharging and transporting device, the oil stain treatment device, the man-machine interaction equipment and the PID infrared temperature control instrument are arranged on the hot-pressing device body, and the heating device comprises a rotating disc rotationally installed on the wall face of the bottom in a cavity of the hot-pressing device body; the driving motor is fixedly mounted in the lower side of the hot-pressing device main body; the output end of the driving motor is fixedly connected with the turntable; and the three groups of positioning seats I are fixedly mounted at the top of the turntable, and the outer walls of the positioning seats I can be sleeved with a motor shell with a heating function. By arranging the heating device, the discharging and conveying device and the oil stain treatment device, the other group of products can be heated while one group of products is pressed, so that the waiting time is saved, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to motor production equipment technical field, concretely relates to motor stator integrated hot loading equipment. BACKGROUND

[0002] The motor refers to the electromagnetic device according to the realization of electromagnetism induction law and realizes electric energy conversion or transmission.

[0003] Through the search disclosure No. CN214544036U a motor stator end cover hot pressing equipment relates to motor technical field, including frame;Stator press -fitting mechanism is set up on the frame, is used to carry the stator block of winding completion, and drives stator block to carry out lifting motion;End cover clamping mechanism is set up at the top of stator press -fitting mechanism, is used to clamping and stator block press -fitting cooperation's stator end cover;Press -fitting before heating mechanism is set up at the side of stator press -fitting mechanism, is used for heating the stator end cover clamped in end cover clamping mechanism.

[0004] The above known technology when using, when carrying out the hot pressing of stator block and stator end cover, first through the end cover clamping mechanism clamping and holding stator end cover, then through process switching mechanism moves end cover clamping mechanism to press -fitting before heating mechanism, starts high -frequency heating power supply, and press -fitting before heating mechanism adopts the high -frequency heating mode to heat the stator end cover clamped in end cover clamping mechanism, after stator end cover heats to specified temperature, process switching mechanism moves end cover clamping mechanism and heated stator end cover to stator press -fitting mechanism, and stator press -fitting mechanism is completed with end cover clamping mechanism and the hot pressing of stator and stator end cover, that is, this operation needs a group of products to complete and press -fitting, can heat another group of products, can carry out the next press -fitting operation, obviously the whole processing process, there will be a heating waiting time, obviously this is very unfavorable to the overall processing efficiency.

[0005] Based on this, the utility model discloses a motor stator integrated hot loading equipment to solve the above -mentioned problems. UTILITY MODEL CONTENTS

[0006] In view of the above-mentioned shortcomings of prior art, the utility model provides a motor stator integrated hot loading equipment.

[0007] To achieve the above object, the utility model realizes through the following technical scheme:

[0008] The utility model provides a motor stator integrated hot loading equipment, including hot pressing device main part, the bottom of hot pressing device main part is provided with universal wheel, and the device is conveniently transported through universal wheel, and hot pressing mechanism, heating device, discharge conveying device, oil dirt processing device, man -machine conversation equipment and PID infrared temperature controller are arranged on hot pressing device main part, heating device includes the turntable of rotary installation in the bottom wall surface in the cavity of hot pressing device main part, fixedly installed drive motor in the inside of the lower side of hot pressing device main part, and the output end of drive motor is fixedly connected with turntable, three sets of positioning seat one are fixedly installed on the top of turntable, can take the motor shell of heating and be covered on the outer wall of positioning seat one, and three sets of positioning seat one are distributed in equal circular arc state, and the induction heating mechanism is arranged in the inside of hot pressing device main part, and the induction heating coil is fixedly connected with transformer through electric mode and is arranged in the inside of hot pressing device main part.

[0009] Further, the hot pressing mechanism includes four sets of mounting columns one fixedly installed on the bottom wall surface in the cavity of the hot pressing device main body, a mounting plate one fixedly installed on the outer wall of the four sets of mounting columns one in a detachable manner, an electric push rod one fixedly installed on the top wall surface of the mounting plate one, a moving connecting plate one slidingly connected to the outer wall of the two sets of mounting columns one on the front side, the moving connecting plate one fixedly connected to the extension end of the electric push rod one, and a pressing head fixedly installed on the bottom wall surface of the moving connecting plate one.

[0010] Further, the induction heating mechanism further includes a mounting column two fixedly installed on the bottom wall surface in the cavity of the hot pressing device main body, a mounting plate two fixedly installed on the top wall surface of the mounting column two, and an electric push rod two fixedly installed on the top wall surface of the mounting plate two, the extension end of the electric push rod two fixedly connected to the transformer, and the transformer slidingly connected to the outer wall of the mounting column two.

[0011] Further, the discharge conveying device includes a slide fixedly installed on the bottom wall surface in the cavity of the hot pressing device main body, a moving base slidingly connected to the outer wall of the slide, the moving base moving along the outer wall of the slide during movement, thereby improving the stability of the movement of the moving base, a positioning seat two fixedly installed on the upper side wall surface of the moving base, and an air cylinder fixedly installed on the rear side wall surface in the cavity of the hot pressing device main body, the extension end of the air cylinder fixedly connected to the moving base.

[0012] Further, the discharge conveying device further includes an electric push rod three fixedly installed on the outer wall of the two sets of mounting columns one on the rear side, an electric guide rail slidingly connected to the outer wall of the two sets of mounting columns one on the rear side, the extension end of the electric push rod three fixedly connected to the electric guide rail, and an electric clamping jaw fixedly installed on the sliding end of the electric guide rail.

[0013] Further, the oil pollution treatment device comprises an oil mist purifier fixedly installed on the top wall surface of the hot pressing device body, an oil pollution absorption pipe sealingly connected to the oil mist purifier, and an oil pollution suction head sealingly connected to the oil pollution absorption pipe away from the oil mist purifier.

[0014] Further, the top wall surface of the hot pressing device body is provided with a connecting through groove, the outer wall of the oil pollution absorption pipe passes through the inside of the connecting through groove, and the oil pollution suction head is located in the inside of the hot pressing device body.

[0015] Further, the wall surface in contact with the sliding way of the moving base is rotatably installed with a plurality of balls in a uniform distribution.

[0016] Compared with the prior art, the utility model has the advantages that: 1. By setting the heating device, the discharging conveying device and the oil pollution treatment device, one group of products can be pressed while another group of products is heated, thereby saving waiting time and improving work efficiency.

[0017] 2. By setting the oil pollution treatment device, oil pollution generated during heating can be absorbed, thereby protecting the workers; by setting the discharging conveying device, the products can be conveyed from the position of the heating device to the position of the hot pressing mechanism by mechanical conveying, manual conveying is not needed, the risk of being hit is avoided, and safety is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0019] Figure 1 It is the overall left side view of the utility model;

[0020] Figure 2 It is the overall front view of the utility model;

[0021] Figure 3 It is the overall right side view of the utility model;

[0022] Figure 4 It is the sectional view of the hot pressing device body of the utility model;

[0023] Figure 5 It is the left side view of the hot pressing mechanism of the utility model;

[0024] Figure 6 It is the front view of the hot pressing mechanism of the utility model;

[0025] Figure 7 It is right side perspective view of heating device of the utility model.

[0026] The reference numerals in the drawings represent respectively:

[0027] 1, hot pressing device main body;2, hot pressing mechanism;21, mounting column one;22, mounting plate one;23, electric push rod one;24, moving connecting plate one;25, pressing head;3, heating device;31, turntable;32, positioning seat one;33, induction heating mechanism;331, mounting column two;332, mounting plate two;333, electric push rod two;334, transformer;335, induction heating coil;4, discharging and transporting device;41, slide;42, moving base;43, positioning seat two;44, electric guide rail;45, electric clamping jaw;46, air cylinder;47, electric push rod three;5, oil stain treatment device;51, oil mist purifier;52, oil stain suction pipe;53, connecting through slot;54, oil stain suction head;6, man-machine interactive equipment. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0029] In the following description, 'left', 'right', 'front','rear', 'upper', 'lower' are oriented with the perspective of the front view.

[0030] The utility model will be further described below in combination with the embodiments.

[0031] Embodiment one: please refer to the drawings in the description Figure 1 、 Figure 2 and Figure 4, motor stator integrated hot loading equipment, including hot pressing device main body 1, the bottom of hot pressing device main body 1 is provided with universal wheel, which is convenient for the transportation of the device; and the hot pressing mechanism 2, heating device 3, discharge conveying device 4, oil stain treatment device 5, man-machine interaction equipment 6 and PID infrared temperature controller arranged on the hot pressing device main body 1, the PID infrared temperature controller and the heating device 3 are electrically connected, the temperature of the product heating can be accurately controlled through the PID infrared temperature controller, the uniformity of the product heating is ensured, the device can be controlled in real time through the man-machine interaction equipment 6, the product can be pressed through the hot pressing mechanism 2, the product is transported through the discharge conveying device 4, the heating device 3 includes a rotating disc 31 rotatably installed on the bottom wall surface in the cavity of the hot pressing device main body 1; a driving motor fixedly installed on the inside of the lower side of the hot pressing device main body 1, the output end of the driving motor is fixedly connected with the rotating disc 31; three groups of positioning seats one 32 fixedly installed on the top of the rotating disc 31, the heated motor shell can be sleeved on the outer wall of the positioning seat one 32, the three groups of positioning seats one 32 are distributed in equicircular arc state, the waiting time for clamping and placing the product can be reduced through the three groups of positioning seats one 32, and the efficiency is improved; and an induction heating mechanism 33 arranged in the hot pressing device main body 1, the induction heating mechanism 33 includes a transformer 334 arranged in the hot pressing device main body 1; and an induction heating coil 335 fixedly connected with the transformer 334 in an electrical manner.

[0032] In specific use, the motor shell is placed on the three groups of positioning seats one 32, the rotating disc 31 is driven to rotate by the driving motor, and one group of products is moved to the position of the induction heating coil 335, the induction heating coil 335 heats the product by being electrified by the transformer 334, after heating, the rotating disc 31 is rotated again, the heated product is away from the induction heating coil 335, the adjacent unheated product is moved to the position of the induction heating coil 335, and the heated product is conveyed to the position of the hot pressing mechanism 2 by the heating device 3 to perform pressing operation, and at this time, the induction heating coil 335 heats another group of products, so that the heating operation can be performed without waiting for one group of products to be pressed, time is saved, work efficiency is improved, and in addition, the oil stains generated by heating can be absorbed and treated by the oil stain treatment device 5, thereby protecting the user.

[0033] Example two: on the basis of example one, please refer to the description attached Figure 1 - Figure 7The hot-pressing mechanism 2 comprises four sets of mounting columns one 21 fixedly installed on the bottom wall of the cavity of the hot-pressing device body 1; a mounting plate one 22 fixedly installed on the outer wall of the four sets of mounting columns one 21 in a detachable manner; an electric push rod one 23 fixedly installed on the top wall of the mounting plate one 22; a moving connecting plate one 24 slidably connected to the outer wall of the two sets of mounting columns one 21 on the front side, the moving connecting plate one 24 being fixedly connected to the telescopic end of the electric push rod one 23; and a pressing head 25 fixedly installed on the bottom wall of the moving connecting plate one 24.

[0034] The induction heating mechanism 33 further comprises a mounting column two 331 fixedly installed on the bottom wall of the cavity of the hot-pressing device body 1; a mounting plate two 332 fixedly installed on the top wall of the mounting column two 331; an electric push rod two 333 fixedly installed on the top wall of the mounting plate two 332, the telescopic end of the electric push rod two 333 being fixedly connected to a transformer 334, and the transformer 334 being slidably connected to the outer wall of the mounting column two 331.

[0035] The discharging conveying device 4 comprises a slide 41 fixedly installed on the bottom wall of the cavity of the hot-pressing device body 1; a moving base 42 slidably connected to the outer wall of the slide 41, the moving base 42 moving along the outer wall of the slide 41 during movement, thereby improving the stability of the movement of the moving base 42; a positioning seat two 43 fixedly installed on the upper wall of the moving base 42; and an air cylinder 46 fixedly installed on the rear wall of the cavity of the hot-pressing device body 1, the telescopic end of the air cylinder 46 being fixedly connected to the moving base 42.

[0036] The discharging conveying device 4 further comprises an electric push rod three 47 fixedly installed on the outer wall of the two sets of mounting columns one 21 on the rear side; an electric guide rail 44 slidably connected to the outer wall of the two sets of mounting columns one 21 on the rear side, the telescopic end of the electric push rod three 47 being fixedly connected to the electric guide rail 44; and an electric clamping jaw 45 fixedly installed on the sliding end of the electric guide rail 44.

[0037] The oil stain treatment device 5 comprises an oil mist purifier 51 fixedly installed on the top wall of the hot-pressing device body 1; an oil stain suction pipe 52 sealingly connected to the suction end of the oil mist purifier 51; and an oil stain suction head 54 sealingly connected to the end surface of the oil stain suction pipe 52 away from the oil mist purifier 51, the top wall of the hot-pressing device body 1 being provided with a connecting through slot 53, the outer wall of the oil stain suction pipe 52 penetrating through the inside of the connecting through slot 53, and the oil stain suction head 54 being located in the inside of the hot-pressing device body 1.

[0038] The wall surface where the moving base 42 and the slide 41 are in contact is rotatably installed with a plurality of balls, the balls being in rolling contact with the slide 41, the balls being evenly distributed, the balls reducing the frictional force generated between the moving base 42 and the slide 41, reducing the frictional loss between the slide 41 and the moving base 42, and improving the service life.

[0039] Specific use, the motor shell to be heated is rotated to the position of the induction heating coil 335, the telescopic end of the electric push rod two 333 is elongated, the transformer 334 moves downward with the induction heating coil 335, the induction heating coil 335 will be wrapped on the outside of the product to heat, ensure the uniformity of heating, after the product is heated, the product is rotated to the position of the electric clamp jaw 45, the telescopic end of the electric push rod three 47 is elongated, the electric guide rail 44 moves downward with the electric clamp jaw 45 to the product, and the electric clamp jaw 45 is controlled to clamp the heated product, then the telescopic end of the electric push rod three 47 is retracted, the electric clamp jaw 45 moves upward to the highest position, the electric guide rail 44 transports the electric clamp jaw 45 to the left side position, the telescopic end of the electric push rod three 47 is elongated again, the electric clamp jaw 45 moves downward, until the heated product is placed on the outer wall of the positioning seat two 43, the electric clamp jaw 45 releases the product, the electric clamp jaw 45 is transported upward to the highest position, the telescopic end of the air cylinder 46 is elongated, the moving base 42 moves along the outer wall of the slide 41 to the lower side of the pressing head 25, the stator is placed in the motor, the telescopic end of the electric push rod one 23 is elongated, the moving connecting plate one 24 moves downward with the pressing head 25, the pressing head 25 contacts the stator, and the stator completely enters the motor, the pressing and heating are realized by mechanical mode, the efficiency is improved, the mechanical handling between the pressing and heating avoids the risk of personnel injury in manual handling, and the safety is improved.

[0040] The above examples are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A stator integrated hot mounting equipment for an electric machine, comprising a hot pressing device main body (1), characterized in that: It also includes the hot pressing mechanism (2), heating device (3), discharge transport device (4), oil pollution treatment device (5), man-machine interaction equipment (6), PID infrared temperature controller and universal wheel arranged on the hot pressing device body (1); The heating device (3) comprises a rotating disc (31) rotatably installed on the bottom wall of the cavity of the hot pressing device body (1); a driving motor fixedly installed on the inside of the lower side of the hot pressing device body (1), the output end of the driving motor being fixedly connected with the rotating disc (31); three groups of positioning seats one (32) fixedly installed on the top of the rotating disc (31), the three groups of positioning seats one (32) being distributed in equicircular arc state; and an induction heating mechanism (33) arranged in the inside of the hot pressing device body (1). The induction heating mechanism (33) comprises a transformer (334) arranged in the inside of the hot pressing device body (1); and an induction heating coil (335) fixedly connected with the transformer (334) in an electrical mode.

2. The motor stator integrated heat mounting apparatus according to claim 1, wherein The hot pressing mechanism (2) comprises four groups of mounting columns one (21) fixedly installed on the bottom wall of the cavity of the hot pressing device body (1); a mounting plate one (22) fixedly installed on the outer wall of the four groups of mounting columns one (21) in a detachable mode; an electric push rod one (23) fixedly installed on the top wall of the mounting plate one (22); a moving connecting plate one (24) slidably connected on the outer wall of the two groups of mounting columns one (21) on the front side, the moving connecting plate one (24) being fixedly connected with the telescopic end of the electric push rod one (23); and a pressing head (25) fixedly installed on the bottom wall of the moving connecting plate one (24).

3. The motor stator integrated heat mounting apparatus according to claim 1, wherein The induction heating mechanism (33) further comprises a mounting column two (331) fixedly installed on the bottom wall of the cavity of the hot pressing device body (1); a mounting plate two (332) fixedly installed on the top wall of the mounting column two (331); and an electric push rod two (333) fixedly installed on the top wall of the mounting plate two (332), the telescopic end of the electric push rod two (333) being fixedly connected with the transformer (334), the transformer (334) being slidably connected with the outer wall of the mounting column two (331).

4. The motor stator integrated heat mounting apparatus according to claim 1, wherein The discharge transport device (4) comprises a slide (41) fixedly installed on the bottom wall of the cavity of the hot pressing device body (1); a moving base (42) slidably connected on the outer wall of the slide (41), the moving base (42) moving along the outer wall of the slide (41) during movement, so that the stability of the movement of the moving base (42) is improved; a positioning seat two (43) fixedly installed on the upper wall of the moving base (42); and an air cylinder (46) fixedly installed on the rear wall of the cavity of the hot pressing device body (1), the telescopic end of the air cylinder (46) being fixedly connected with the moving base (42).

5. The motor stator integrated heat mounting apparatus according to claim 2, wherein The discharge transport device (4) further comprises an electric push rod three (47) fixedly installed on the outer wall of the two groups of mounting columns one (21) on the rear side; an electric guide rail (44) slidably connected on the outer wall of the two groups of mounting columns one (21) on the rear side, the telescopic end of the electric push rod three (47) being fixedly connected with the electric guide rail (44); and an electric clamping jaw (45) fixedly installed on the sliding end of the electric guide rail (44).

6. The motor stator integrated heat press apparatus of claim 1, wherein, The oil dirt treatment device (5) comprises an oil mist purifier (51) fixedly installed on the top wall surface of the hot pressing device body (1), an oil dirt suction pipe (52) sealingly connected to the oil mist purifier (51) in a suction end, and an oil dirt suction head (54) sealingly connected to the oil dirt suction pipe (52) in an end surface away from the oil mist purifier (51).

7. The motor stator integrated heat mounting apparatus according to claim 6, wherein The top wall surface of the hot pressing device body (1) is provided with a connecting through groove (53), the outer wall of the oil dirt suction pipe (52) passes through the inside of the connecting through groove (53), and the oil dirt suction head (54) is located in the inside of the hot pressing device body (1).

8. The motor stator integrated heat mounting apparatus according to claim 4, wherein The wall surface, which is in contact with the sliding way (41), of the moving base (42) is rotationally installed with a plurality of balls which are uniformly distributed and in rolling contact with the sliding way (41).

Citation Information

Patent Citations

  • Motor stator end cover hot pressing equipment

    CN214544036U