Straw compacting and bundling device
By designing a straw compaction and baling device, the automatic compaction and baling of straw is achieved, solving the problem that traditional devices require stopping the machine for baling and improving the continuity and efficiency of straw processing.
Patent Information
- Application Number
- CN202423066018.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Traditional straw briquetting equipment requires stopping the machine to bind the straw after compaction, resulting in a discontinuous processing process and affecting efficiency.
Design a straw compaction and baling device, including a compaction box, a propulsion component, a support component, a compaction component, a discharge mechanism, and a unloading mechanism, to realize automatic baling and bundling of straw and avoid downtime operation.
This enables the straw processing process to be continuous, thus improving processing efficiency.
Smart Images

Figure CN223568167U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of straw briquetting, especially to a straw compacting and bundling device. BACKGROUND
[0002] Straw briquetting is a technology that compresses straw into dense blocks by machinery, significantly reducing the volume of straw, facilitating storage and transportation, and not only helping to solve the problem of waste disposal in agricultural production, but also providing valuable resources for the fields of agriculture and energy.
[0003] The traditional straw briquetting device can compress loose straw into compact blocks during work, and then manually bundle the straw, and finally pull out the bundled straw blocks to realize the straw briquetting operation.
[0004] However, in actual work, after each straw block is compacted, the device needs to be stopped first, and then the straw needs to be bundled and transported, which discontinues the straw processing process and affects the processing efficiency, and needs to be improved. UTILITY MODEL CONTENT
[0005] In view of the deficiencies in the prior art, the utility model aims to provide a straw compacting and bundling device with improved processing efficiency.
[0006] The above technical purpose of the utility model is realized by the following technical scheme: a straw compacting and bundling device, comprising:
[0007] The compacting box is provided with an open upper end and comprises a frame, side plates, and a plurality of bottom tubes. The frame is rectangular. The side plates are arranged on both sides and the front end of the frame. The plurality of bottom tubes are divided into two groups. One group of the bottom tubes is longitudinally and horizontally arranged at the front end of the frame. The other group of the bottom tubes is transversely and horizontally arranged in the frame and abuts against the longitudinally arranged bottom tubes.
[0008] The pushing component comprises a pushing frame and a plurality of pushing tubes. The pushing frame is vertically arranged between a pair of side plates and horizontally and slidingly connected to the transversely arranged bottom tubes. The plurality of pushing tubes are vertically and spacedly arranged inside the pushing frame and above each of the transversely arranged bottom tubes.
[0009] The supporting assembly comprises a suspension frame and a plurality of vertical columns. The suspension frame is horizontally arranged above the compacting box. The vertical columns are vertically arranged at the four corner positions of the suspension frame and fixed to the frame.
[0010] The compacting component comprises a compacting frame and a plurality of compacting tubes. The compacting frame is horizontally arranged. The compacting tubes are horizontally and spacedly arranged at the lower end surface of the compacting frame.
[0011] The discharging mechanism is arranged on the side of the frame away from the discharging frame, and is used for pushing the grass blocks into the discharging pipes.
[0012] The discharging mechanism is arranged on the side of the frame away from the discharging frame, and is used for pushing the grass blocks into the discharging pipes.
[0013] In a preferred example, the discharging mechanism further comprises a discharging frame and a discharging plate, the discharging frame is vertically arranged on the longitudinally arranged bottom pipe and slides towards the discharging frame, and the discharging plate is vertically arranged on the inner side wall of the discharging frame.
[0014] In a preferred example, the back side of the discharging frame is provided with a fixing wheel, the fixing wheel is clamped and arranged on two longitudinally arranged bottom pipes, and the fixing wheel is provided with a fixing ring clamping the two sides of the bottom pipe.
[0015] In a preferred example, the four corner positions of the pressing frame are rotationally connected with limiting wheels, the two limiting wheels at the front position and the rear position are rotated horizontally and vertically respectively, and the limiting wheel is provided with a limiting ring pressing the side wall of the stand.
[0016] In a preferred example, the back side position of the pushing frame is provided with a guide wheel below, the guide wheel is clamped and arranged on two bottom pipes, and the guide wheel is provided with a guide ring clamping the two sides of the bottom pipe.
[0017] In a preferred example, the back side position of the pushing frame is provided with a positioning wheel above, and the positioning wheel is provided with a positioning ring pressing the frame.
[0018] In a preferred example, the tail end position of the frame is provided with a trailer frame.
[0019] In a preferred example, the suspension and the frame are provided with a door frame on the side facing the discharging frame, the door frame is provided with an opening and closing door, one end of the opening and closing door is rotationally connected with the door frame, and the other side is fixed to the door frame through a bolt.
[0020] In summary, the utility model has the following beneficial effects: through setting up the compaction part that can compact rice straw top, and cooperation of the propelling part that slides, realize the automatic briquetting of rice straw, adopt the unloading mechanism simultaneously and push the straw briquettes after compaction to the discharging mechanism and bind, at the same time, continue to compact the rice straw in the compaction box, thereby realize the binding of free stop, make the processing of rice straw continuous, improve the processing efficiency of rice straw. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is the structural schematic diagram of example;
[0022] Figure 2 It is the connecting relationship schematic diagram of example;
[0023] Figure 3 It is the structural schematic diagram of the propelling part of example.
[0024] Fig. 1 is a compaction box;11, frame;12, side plate;13, bottom pipe;14, trailer frame;2, propelling part;21, push frame;22, push pipe;23, guide wheel;24, guide ring;25, positioning wheel;26, positioning ring;3, support assembly;31, suspension;32, stand;4, compaction part;41, press frame;42, press pipe;43, limit wheel;44, limit ring;5, discharging mechanism;51, discharging frame;52, discharging pipe;53, discharge port;54, gap;6, unloading mechanism;61, unloading frame;62, unloading plate;63, fixed wheel;64, fixed ring;7, door frame;71, switch door. DETAILED DESCRIPTION
[0025] The utility model will be further explained in detail in connection with the drawings.
[0026] As Figure 1 Indicated, a kind of rice straw compaction bundling device, including compaction box 1, propelling part 2, support assembly 3, compaction part 4, discharging mechanism 5 and unloading mechanism 6.
[0027] As Figure 2 Indicated, compaction box 1 is set up with upper end opening, and including frame 11, side plate 12 and multiple bottom pipes 13. Frame 11 is set up in rectangle, and the bottom of frame 11 can be provided with universal wheel, while tail end position is provided with trailer frame 14, to be connected with tractor, and can be walked on in field.
[0028] As Figure 2 Indicated, side plate 12 is set to the two sides and front end of frame 11, and multiple bottom pipes 13 are divided into two groups, one group of bottom pipe 13 is longitudinally horizontal and is set at the front end position of frame 11 with interval, another group of bottom pipe 13 is transversely horizontal and is set in frame 11 with interval, and is abutted against longitudinally laid bottom pipe 13.
[0029] As Figure 2 , Figure 3 shown, the pushing component 2 includes a pushing frame 21 and a plurality of pushing pipes 22, the pushing frame 21 is vertically arranged between a pair of side plates 12 on both sides, and is horizontally and slidingly connected to the bottom pipe 13 arranged transversely, and the plurality of pushing pipes 22 are vertically and spaced apart arranged inside the pushing frame 21, and are respectively located above each bottom pipe 13.
[0030] As Figure 2 , Figure 3 shown, the pushing frame 21 is provided with a guide wheel 23 below the back side position, the guide wheel 23 is clamped and arranged on two bottom pipes 13, and the guide wheel 23 is provided with a guide ring 24 clamping the two sides of the bottom pipe 13, so as to realize the limiting of the horizontal direction of the pushing frame 21, and avoid deviation during movement.
[0031] As Figure 2 , Figure 3 shown, the pushing frame 21 is provided with a positioning wheel 25 above the back side position, the positioning wheel 25 is provided with a positioning ring 26 pressing the lower end face position of the crossbeam of the uppermost end of the frame 11, so as to realize the limiting of the vertical direction of the pushing frame 21, and avoid jumping during movement.
[0032] As Figure 2 shown, the supporting assembly 3 includes a suspension 31 and a plurality of columns 32, the suspension 31 is horizontally arranged above the compaction box 1, and the columns 32 are vertically arranged at the four corner positions of the suspension 31 and are fixed to the frame 11.
[0033] As Figure 2 shown, the compaction component 4 includes a pressing frame 41 and a plurality of pressing pipes 42, the pressing frame 41 is horizontally arranged, and the pressing pipes 42 are horizontally and spaced apart arranged at the lower end face of the pressing frame 41.
[0034] As Figure 2 shown, the four corner positions of the pressing frame 41 are rotationally connected to limiting wheels 43, and the two limiting wheels 43 at the front position and the rear position are respectively transversely and longitudinally rotated, and the limiting wheels 43 are provided with limiting rings 44 pressing the side walls of the columns 32, so as to realize the limiting of the transverse and longitudinal directions of the pressing frame 41, and avoid deviation during movement.
[0035] As Figure 2 shown, the discharging mechanism 5 includes a discharging frame 51 and a plurality of discharging pipes 52, the discharging frame 51 is horizontally arranged at one side of the front end position of the frame 11, and the frame 11 and the side plate 12 are provided with a discharging port 53 communicating with the discharging frame 51. The discharging pipes 52 are spaced apart arranged inside the discharging frame 51, and the adjacent two discharging pipes 52 form a gap 54 for embedding the binding rope.
[0036] As Figure 2As shown, the suspension 31 and the frame 11 are provided with a door frame 7 on the side facing the discharge rack 51, and the door frame 7 is provided with a swing door 71, one end of the swing door 71 is rotatably connected to the door frame 7, and the other side is fixed to the door frame 7 by a latch.
[0037] As shown in the figure, Figure 2 The discharge mechanism 6 is provided on the side of the frame 11 away from the discharge rack 51, and is used to push the grass blocks into the discharge pipe 52.
[0038] As shown in the figure, Figure 2 The discharge mechanism 6 includes a discharge rack 61 and a discharge plate 62, the discharge rack 61 is vertically arranged on the longitudinally arranged bottom pipe 13, and slides towards the discharge rack 51, and the discharge plate 62 is vertically arranged on the inner side wall of the discharge rack 61.
[0039] As shown in the figure, Figure 2 The back side of the discharge rack 61 is provided with a fixed wheel 63, the fixed wheel 63 is clamped and arranged on two longitudinally arranged bottom pipes 13, and the fixed wheel 63 is provided with a fixed ring 64 clamping the two sides of the bottom pipe 13, so as to realize the limiting of the discharge rack 61, and avoid deviation during movement.
[0040] When it is necessary to compress the straw, the binding rope can be directly embedded in the gap 54 between the discharge pipes 52, and then according to the requirements of single-sided loading and double-sided loading of the straw, the swing door 71 is selected to be closed or opened, so as to meet the different loading requirements of the straw.
[0041] Then fill the straw into the compaction box 1, and make the straw loaded to a certain height higher than the position above the compaction box 1, and then control the hydraulic cylinder to make the pressing frame 41 and the plurality of pressing pipes 42 move downward synchronously, until the pressing frame 41 and the plurality of pressing pipes 42 completely cover the opening position of the compaction box 1, and then control the hydraulic cylinder to make the pushing frame 21 and the plurality of pushing pipes 22 slide forward, at this time, the pushing frame 21 and the plurality of pushing pipes 22 compact the straw, and the straw is automatically compressed into a strip-shaped grass block.
[0042] Then control the pushing frame 21 and the plurality of pushing pipes 22 and the pressing frame 41 and the plurality of pressing pipes 42 to reset, and then control the hydraulic cylinder to make the discharge rack 61 and the discharge plate 62 slide horizontally, so as to push the grass block into the discharge pipe 52, and realize the automatic discharge of the grass block. Then the binding rope can be pulled up to realize the binding of the straw.
[0043] During the packaging process of the straw, the packaging bag can also be sleeved outside the discharge rack 51, and the next batch of straw is used to automatically push the straw in the discharge pipe 52 into the packaging bag, so as to realize the packaging operation. Then control the discharge rack 61 and the discharge plate 62 to retreat, so as to continue to realize the briquetting and binding treatment of the next grass block.
[0044] Therefore, by setting the compacting part 4 capable of compacting the top end of the straw, and cooperating with the sliding pushing part 2, the automatic briquetting of the straw is realized, meanwhile, the compacted straw briquettes are pushed into the discharging mechanism 5 by the discharging mechanism 6 for binding and fixing, at the same time, the compacting box 1 continues to compact the straw, thereby realizing the non-stop binding, and the processing process of the straw is continuously carried out, and the processing efficiency of the straw is improved.
[0045] The specific embodiments are only an interpretation of the utility model, and are not a limitation of the utility model, and a person skilled in the art can make a modification without creative contribution according to the needs after reading the specification, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.
Claims
1. A straw compaction and baling device, characterized in that: include: The compaction box (1) is open at the top and includes a frame (11), side plates (12) and multiple bottom tubes (13). The frame (11) is rectangular. The side plates (12) are located on both sides and the front end of the frame (11). The multiple bottom tubes (13) are divided into two groups. One group of bottom tubes (13) is arranged horizontally in the longitudinal direction and spaced apart at the front end of the frame (11). The other group of bottom tubes (13) is arranged horizontally in the transverse direction and spaced apart inside the frame (11) and abuts against the vertically arranged bottom tubes (13). The propulsion component (2) includes a pusher (21) and a plurality of push tubes (22). The pusher (21) is vertically arranged between a pair of side plates (12) and horizontally slidably connected to the horizontally arranged bottom tube (13). The plurality of push tubes (22) are vertically and spaced apart inside the pusher (21) and are respectively located above each horizontally arranged bottom tube (13). The support assembly (3) includes a suspension (31) and multiple columns (32). The suspension (31) is horizontally positioned above the compaction box (1), and the columns (32) are vertically positioned at the four corners of the suspension (31) and fixed to the frame (11). The compaction component (4) includes a pressure frame (41) and a plurality of pressure tubes (42). The pressure frame (41) is horizontally arranged, and the pressure tubes (42) are horizontally arranged and spaced apart on the lower end face of the pressure frame (41). The discharge mechanism (5) includes a discharge rack (51) and multiple discharge pipes (52). The discharge rack (51) is horizontally arranged on one side of the front end of the frame (11). The frame (11) and the side plate (12) are provided with discharge ports (53) that communicate with the discharge rack (51). The discharge pipes (52) are spaced apart in the discharge rack (51), and a notch (54) for embedding binding rope is formed between two adjacent discharge pipes (52). The unloading mechanism (6) is located on the side of the frame (11) away from the discharge rack (51) and is used to push the grass blocks into the discharge pipe (52).
2. The straw compaction and baling device according to claim 1, characterized in that: The unloading mechanism (6) includes an unloading rack (61) and an unloading plate (62). The unloading rack (61) is vertically arranged on the longitudinally arranged bottom pipe (13) and slides towards the discharge rack (51). The unloading plate (62) is vertically arranged on the inner side wall of the unloading rack (61).
3. The straw compaction and baling device according to claim 2, characterized in that: The unloading rack (61) is provided with a fixed wheel (63) on its back side. The fixed wheel (63) is embedded in two of the longitudinally arranged bottom tubes (13). The fixed wheel (63) is provided with a fixing ring (64) that clamps the two sides of the bottom tube (13).
4. The straw compaction and baling device according to claim 1, characterized in that: The four corners of the pressure frame (41) are rotatably connected to limit wheels (43). The two limit wheels (43) at the front and rear positions rotate laterally and longitudinally, respectively. The limit wheels (43) are provided with limit rings (44) that press against the side wall of the column (32).
5. The straw compaction and baling device according to claim 1, characterized in that: A guide wheel (23) is provided below the back side of the pusher (21). The guide wheel (23) is embedded in two of the bottom tubes (13). The guide wheel (23) is provided with guide rings (24) that clamp the two sides of the bottom tube (13).
6. The straw compaction and baling device according to claim 5, characterized in that: A positioning wheel (25) is provided above the back side of the pusher (21), and the positioning wheel (25) is provided with a positioning ring (26) that presses against the frame (11).
7. The straw compaction and baling device according to claim 1, characterized in that: A trailer frame (14) is provided at the rear end of the frame (11).
8. The straw compaction and baling device according to claim 1, characterized in that: The suspension (31) and the frame (11) are provided with a door frame (7) on the side facing the discharge rack (51). The door frame (7) is provided with a switch door (71). One end of the switch door (71) is rotatably connected to the door frame (7), and the other end is fixed to the door frame (7) by a pin.