Drying and shaping integrated machine for tea leaf processing
By designing an integrated drying and shaping machine for tea processing, combining drying conveying and shaping structures, uniform heating and drying of tea leaves and shaping processing are achieved, solving the problems of time-consuming, labor-intensive and uneven heating in traditional tea processing, and improving the yield and quality of tea.
Patent Information
- Application Number
- CN202423233210.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Traditional tea processing involves drying and shaping separately, which is time-consuming and labor-intensive, results in a high rate of tea breakage, and makes it difficult to control the uniformity of heating, thus affecting the quality of the finished product.
Design a tea processing drying and shaping integrated machine that combines drying conveying and tea leaf sorting structure. It achieves uniform heating and drying through uniform material vibration, and is equipped with tea leaf sorting processing. It also adopts multi-stage heating and drying to control the drying quality.
It improves the efficiency and quality of tea processing, reduces tea breakage, ensures uniform drying, and increases tea yield and quality.
Smart Images
Figure CN223568584U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tea leaf finishing technology field especially is tea leaf processing with drying and shaping integrated machine. BACKGROUND
[0002] As a traditional beverage, tea is processed by drying and shaping, which are two crucial steps. Traditional tea processing equipment usually separates these two processes, i.e., first using a dedicated dryer to dry freshly picked tea leaves, and then using a shaping machine to arrange the dried tea leaves in shape to ensure the final product quality of tea. However, such processing method not only consumes time and effort, but also increases the breakage rate of tea leaves due to the two-time transfer process, affecting the quality of finished tea. Direct integration of the two processing processes may not accurately control the uniformity of tea heating, resulting in partial drying of tea and affecting the processing quality of the subsequent strip processing. SUMMARY
[0003] The utility model provides tea leaf processing with drying and shaping integrated machine, relies on unified material vibration, can satisfy material tumbling uniform heating drying in drying process, can cooperate strip processing, guarantees processing quality, saves time and effort, obviously promotes tea output and quality; heating and drying are dispersed in drying conveying and multiple strip processing, multi-section heating and drying, which is more convenient to control drying quality and ensure uniform drying degree; the device has stable and reasonable overall structure, is easy to operate, has high automation degree, and obviously improves processing efficiency and quality.
[0004] To solve the above technical problems, the utility model adopts the following technical scheme: tea leaf processing with drying and shaping integrated machine, including base structure and processing device matched with it, the base structure includes base, a plurality of matched rollers are arranged on the base, a plurality of elastic members connected with the processing device are symmetrically arranged on the base;
[0005] The processing device is provided with drying conveying structure and a plurality of adjustable strip processing structures arranged alternately, the feeding end of the processing device is provided with a receiving groove, the discharging end of the processing device is provided with a matched discharging groove, the processing device is provided with air blowing structure and air permeable net, the processing device is matched with cam strips arranged on the rotating shaft, the rotating shaft is connected with the base through the connecting seat, the rotating shaft is connected with the output end of the first motor, and the output end of the first motor is connected with the connecting seat through the first fixed seat.
[0006] In the preferred scheme, a plurality of positioning guide wheels matched with the processing device are symmetrically arranged in the base.
[0007] In the preferred solution, the drying conveying structure comprises conveying rollers and heating elements arranged in the processing device and cooperating with each other, the conveying belt is sleeved on the conveying rollers, the conveying rollers are connected with the output end of the second motor, and the second motor is connected with the processing device through the second fixed seat.
[0008] In the preferred solution, the conveying belt is provided with material blocking side edges on both sides.
[0009] In the preferred solution, the adjustable strip arranging structure comprises symmetrically arranged adjusting frames, one end of the adjusting frame is hingedly connected with the processing device through a connecting head, the other end of the adjusting frame is provided with an adjusting head, the adjusting head is provided with a positioning rod, the positioning rod is matched with a positioning arc groove arranged on the processing device, the positioning rod is hingedly connected with the output end of an electric push rod, the bottom of the electric push rod is hingedly connected with the outer wall of the processing device, the adjusting frame is provided with a heating seat, and the heating seat is provided with a plurality of strip arranging grooves.
[0010] The tea leaf processing drying and shaping all-in-one machine has the following beneficial effects by adopting the above structure.
[0011] (1) Relying on unified material vibration, the material rolling uniform heating drying in the drying process can be met, and strip arranging processing can be matched to guarantee processing quality, save time and effort, and significantly improve tea leaf yield and quality;
[0012] (2) The heating and drying is dispersed on the drying conveying and multiple strip arranging, multiple heating and drying are more convenient for controlling drying quality and guaranteeing uniform drying degree;
[0013] (3) The device has stable and reasonable overall structure, is convenient to operate, has high automation degree, and significantly improves processing efficiency and quality. DRAWINGS
[0014] The utility model will be further described in connection with the drawings and examples:
[0015] Figure 1 It is the overall structure schematic diagram of the utility model.
[0016] Figure 2 It is the overall structure schematic diagram of the utility model.
[0017] Figure 3 It is the base structure schematic diagram of the utility model.
[0018] Figure 4 It is the processing device structure schematic diagram of the utility model.
[0019] Figure 5 It is the processing device internal structure schematic diagram of the utility model.
[0020] Figure 6The adjustable strip arranging structure 22.
[0021] In the figure: base structure 1, processing device 2, receiving groove 3, matched discharging groove 4, air blowing structure 5, air permeable net 6, base 7, matched roller 8, elastic member 9, positioning guide wheel 10, connecting seat 11, rotating shaft 12, cam strip 13, first motor 14, first fixed seat 15, conveying roller 16, conveying belt 17, material blocking side 18, second motor 19, second fixed seat 20, heating member 21, adjustable strip arranging structure 22, adjusting frame 23, connecting head 24, adjusting head 25, positioning rod 26, electric push rod 27, heating seat 28, strip arranging groove 29, positioning arc groove 30. DETAILED DESCRIPTION
[0022] As Figures 1-6 In the figure: base structure 1, processing device 2, receiving groove 3, matched discharging groove 4, air blowing structure 5, air permeable net 6, base 7, matched roller 8, elastic member 9, positioning guide wheel 10, connecting seat 11, rotating shaft 12, cam strip 13, first motor 14, first fixed seat 15, conveying roller 16, conveying belt 17, material blocking side 18, second motor 19, second fixed seat 20, heating member 21, adjustable strip arranging structure 22, adjusting frame 23, connecting head 24, adjusting head 25, positioning rod 26, electric push rod 27, heating seat 28, strip arranging groove 29, positioning arc groove 30.
[0023] The processing device 2 is provided with drying conveying structure and a plurality of groups of adjustable strip arranging structures 22 arranged in a staggered manner, the feeding end of the processing device 2 is provided with a receiving groove 3, the discharging end of the processing device 2 is provided with a matched discharging groove 4, the processing device 2 is provided with air blowing structure 5 and air permeable net 6, the processing device 2 is matched with the cam strip 13 arranged on the rotating shaft 12, the rotating shaft 12 is connected with the base 7 through the connecting seat 11, the rotating shaft 12 is connected with the output end of the first motor 14, and the output end of the first motor 14 is connected with the connecting seat 11 through the first fixed seat 15.
[0024] In the preferred scheme, a plurality of groups of positioning guide wheels 10 matched with the processing device 2 are symmetrically arranged in the base 7.
[0025] In the preferred scheme, the drying conveying structure comprises conveying rollers 16 and heating members 21 arranged in the processing device 2 and matched with each other, the conveying belt 17 is sleeved on the conveying roller 16, the conveying roller 16 is connected with the output end of the second motor 19, and the second motor 19 is connected with the processing device 2 through the second fixed seat 20.
[0026] In the preferred scheme, the conveying belt 17 is provided with material blocking sides 18 on both sides.
[0027] In the preferred scheme, the adjustable strip structure 22 comprises symmetrically arranged adjusting frames 23, one end of the adjusting frame 23 is hinged to the processing device 2 through a connecting head 24, the other end of the adjusting frame 23 is provided with an adjusting head 25, the adjusting head 25 is provided with a positioning rod 26, the positioning rod 26 is matched with a positioning arc groove 30 arranged on the processing device 2, the positioning rod 26 is hinged to the output end of an electric push rod 27, the bottom of the electric push rod 27 is hinged to the outer wall of the processing device 2, the adjusting frame 23 is provided with a heating seat 28, and the heating seat 28 is provided with a plurality of strip grooves 29. Adjust the slope, control the strip time, and heat the shaping and continuous drying.
[0028] The use method of the utility model is:
[0029] The fresh picked tea leaves enter the processing device 2 through the material receiving groove 3;
[0030] After the tea leaves enter the processing device 2, the first contact is the drying conveying structure, the conveying roller 16 drives the conveying belt 17 sleeved thereon to move and convey the tea leaves along a specific path, and the heating piece 21 heats and dries the tea leaves on the conveying belt 17;
[0031] The air blowing structure 5 and the air permeable net 6 matched with the processing device 2 ensure air circulation, help accelerate water evaporation, and carry away the generated moisture, further improving the drying efficiency;
[0032] At the same time or after drying, the tea leaves will pass through a plurality of groups of staggered adjustable strip structures 22, the electric push rod 27 can adjust the angle of the adjusting frame 23, control the strip processing time, and cooperate with the heating shaking, which can continuously dry the tea leaves and quickly strip.
[0033] The utility model has the advantages that: relying on unified vibration, the material rolling in the drying process is uniform and heated for drying, and the strip processing is matched, the processing quality is guaranteed, time and labor are saved, the tea yield and quality are significantly improved; the heating and drying are dispersed in the drying conveying and multiple strip processing, the multi-section heating and drying are more convenient for controlling the drying quality and guaranteeing the uniform drying degree; the device has stable and reasonable overall structure, is convenient to operate, has high automation degree, and significantly improves the processing efficiency and quality.
Claims
1. A drying and shaping integrated machine for tea processing, comprising a base structure (1) and a processing device (2) therewith, characterized in that: The base structure (1) includes a base (7), on which multiple sets of cooperating rollers (8) are provided, and on which multiple elastic elements (9) connected to the processing device (2) are symmetrically provided; The processing device (2) is equipped with a drying conveying structure and multiple sets of interleaved adjustable strip-arranging structures (22). The feeding end of the processing device (2) is equipped with a receiving groove (3), and the discharging end of the processing device (2) is equipped with a matching unloading groove (4). The processing device (2) is equipped with a blower structure (5) and a breathable mesh (6). The processing device (2) cooperates with the cam strip (13) set on the rotating shaft (12). The rotating shaft (12) is connected to the base (7) through the connecting seat (11). The rotating shaft (12) is connected to the output end of the first motor (14). The output end of the first motor (14) is connected to the connecting seat (11) through the first fixed seat (15).
2. The tea processing drying and shaping integrated machine according to claim 1, characterized in that: The base (7) is symmetrically provided with multiple sets of positioning guide wheels (10) that cooperate with the processing device (2).
3. The tea processing drying and shaping integrated machine according to claim 1, characterized in that: The drying and conveying structure includes a conveying roller (16) and a heating element (21) installed in the processing device (2) and cooperating with each other. A conveyor belt (17) is fitted on the conveying roller (16). The conveying roller (16) is connected to the output end of the second motor (19). The second motor (19) is connected to the processing device (2) through the second fixed seat (20).
4. The tea processing drying and shaping integrated machine according to claim 3, characterized in that: The conveyor belt (17) is provided with baffles (18) on both sides.
5. The tea processing drying and shaping integrated machine according to claim 1, characterized in that: The adjustable strip-arranging structure (22) includes symmetrically arranged adjustment frames (23). One end of the adjustment frame (23) is hinged to the processing device (2) through a connector (24). The other end of the adjustment frame (23) is provided with an adjustment head (25). The adjustment head (25) is provided with a positioning rod (26). The positioning rod (26) cooperates with the positioning arc groove (30) provided on the processing device (2). The positioning rod (26) is hinged to the output end of the electric push rod (27). The bottom of the electric push rod (27) is hinged to the outer wall of the processing device (2). The adjustment frame (23) is provided with a heating seat (28). The heating seat (28) is provided with multiple strip-arranging grooves (29).