Acrylate complex liquid synthesizer

By incorporating scrapers and counterweight rings on the inner wall of the reactor, the problems of material adhesion and coking are solved, enabling thorough cleaning and removal of the inner wall of the reactor, thus ensuring the production stability and material utilization rate of the acrylate composite liquid.

CN223570667UActive Publication Date: 2025-11-21JIANGSUDINGLINEWMATERIAL CO LTD
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Patent Information

Application Number
CN202423193398.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-21
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

During the synthesis of acrylate composite liquid, the entanglement and cross-linking of polymer chains lead to high solution viscosity. The material easily adheres to the inner wall of the reactor and cokes due to heating, resulting in material waste and unstable production.

Method used

Rotatable scrapers and counterweight rings are installed on the inner wall of the vessel. The scrapers prevent material from sticking through magnetic attraction and gravity. When discharging, the material is pushed by gravity, and the elastic pad and the tilting shaft achieve complete discharge.

Benefits of technology

It effectively prevents materials from adhering to and coking on the inner wall of the reactor, ensuring product quality and production stability, and avoiding material waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical production, and discloses an acrylate complex liquid synthesizing device which comprises a supporting frame, a kettle body is arranged in the supporting frame, the top end of the inner wall of the kettle body is rotationally connected with a gear ring, and the bottom end of the inner wall of the kettle body is rotationally connected with a rotating ring; a plurality of circumferentially-arranged inserting frames are fixedly connected between the rotating ring and the gear ring, and a scraper is slidably connected into each inserting frame. According to the acrylate complex liquid synthesis device, the rotatable scraping plate is arranged on the inner wall of the kettle body, so that the inner wall of the kettle body is continuously scraped by the scraping plate, materials can be effectively prevented from being adhered to the inner wall in the synthesis process, and the materials can be prevented from being coked due to heating, so that the product quality and the production stability are ensured; due to the arrangement of the counterweight ring, during discharging, the scraping plate can push materials on the inner wall of the kettle body downwards by virtue of self gravity, so that the materials can be thoroughly discharged, and the waste of the materials is avoided.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of chemical production, in particular to a device for synthesizing an acrylic ester composite solution. BACKGROUND

[0002] The acrylic ester composite solution generally refers to an acrylic ester copolymer solution, which is a high-molecular solution prepared from polymerized acrylic ester monomers.

[0003] The existing patent (publication number: CN118287024B) discloses a water-based polyacrylate and polyurethane emulsion composite emulsion synthesis device, and relates to the field of chemical production. The present application provides the following scheme, which comprises: a reaction kettle, a stirring shaft cylinder is rotationally connected inside the reaction kettle, and convex teeth are uniformly fixed at the top end of the stirring shaft cylinder; the stirring shaft cylinder is fixed with a stirring frame on the surface, and a dispersion emulsification shaft is rotationally connected inside the stirring frame; the stirring frame is uniformly and sealingly rotationally connected with a first stirring blade on the outer surface, and an adjusting gear is fixed at the end of the first stirring blade; the dispersion emulsification shaft is fixed with a transmission gear at the end; a clutch sleeve is sleeved on the stirring shaft cylinder and is used for switching meshing transmission between the stirring shaft cylinder and the transmission gear, the clutch sleeve is rotationally connected with a fixing sleeve on the outer surface, the fixing sleeve is fixed with a connecting rod at the bottom, and the connecting rod is slidingly connected with a connecting plate at the bottom. Emulsification and mixing are processed in the same equipment, and emulsification and mixing are not interfered with each other, so that the emulsification efficiency is improved.

[0004] In the synthesis process of the acrylic ester composite solution, the mutual entanglement and crosslinking of the high-molecular chains cause the solution to have high viscosity. This high-viscosity characteristic causes part of the materials to easily adhere to the inner wall of the reaction kettle during the synthesis process. With the heating of the kettle body, the materials adhering to the inner wall are gradually subjected to heat action and are prone to coking. Meanwhile, the materials on the inner wall are not easy to discharge when discharging the materials, causing waste of the materials. CONTENT OF THE UTILITY MODEL

[0005] In view of the deficiencies of the prior art, the application provides a device for synthesizing an acrylic ester composite solution, which has the advantages of preventing coking and solves the problems raised in the background art.

[0006] To achieve the above-mentioned purpose, the application provides the following technical scheme: a device for synthesizing an acrylic ester composite solution, comprising a support frame, a kettle body is arranged in the support frame, a tooth ring is rotationally connected to the top end of the inner wall of the kettle body, a rotating ring is rotationally connected to the bottom end of the inner wall of the kettle body, a plurality of circumferentially arranged insert frames are fixedly connected between the rotating ring and the tooth ring, a scraper is slidingly connected to the inside of each insert frame, and each scraper is in contact with the inner wall of the kettle body.

[0007] The outer surface of the plurality of insertion frames is slidingly connected with the same counterweight ring, the counterweight ring is slidingly connected with the kettle body, the inner wall of the kettle body is rotationally connected with an electromagnet, and the electromagnet is magnetically connected with the counterweight ring.

[0008] By the above scheme, by arranging the rotatable scraper on the inner wall of the kettle body, the scraper continuously scrapes the inner wall of the kettle body, which not only effectively prevents the material from adhering to the inner wall during synthesis, but also avoids coking of the material due to heating, thereby ensuring the quality of the product and the stability of the production. The setting of the counterweight ring enables the scraper to push the material in the kettle body downward by its own gravity during discharging, ensuring that the material can be completely discharged and avoiding waste of the material.

[0009] Further, the top end of the kettle body is fixedly connected with a feeding pipe.

[0010] By the above scheme, the setting of the feeding pipe can facilitate the feeding of raw materials.

[0011] Further, the bottom end of the kettle body is fixedly connected with a discharging pipe.

[0012] By the above scheme, the setting of the discharging pipe can facilitate the user to release the material.

[0013] Further, the top end of the kettle body is rotationally connected with a power shaft, the bottom end of the power shaft is fixedly connected with a gear, and the gear is meshingly connected with a toothed ring.

[0014] By the above scheme, the setting of the gear can transmit power for the rotation of the toothed ring.

[0015] Further, the inside of each insertion frame is fixedly connected with an elastic pad, and each elastic pad is in a compressed state.

[0016] By the above scheme, the setting of the elastic pad can achieve the purpose of continuously contacting the scraper inside the kettle body.

[0017] Further, the left and right inner side walls of the support frame are rotationally connected with turnover shafts, and the ends of the two turnover shafts close to each other are fixedly connected with the kettle body.

[0018] By the above scheme, the setting of the turnover shaft can achieve the purpose of turning over the kettle body.

[0019] Further, a motor is installed on the right side surface of the support frame, and the output end of the motor is fixedly connected with one end of the turnover shaft close to it.

[0020] By the above scheme, the setting of the motor can provide power for the rotation of the turnover shaft.

[0021] Further, the top end of the power shaft is fixedly connected with the output end of the motor.

[0022] Through the above scheme, through the setting of the external motor, power can be provided for the rotation of the power shaft.

[0023] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:

[0024] The acrylic ester composite liquid synthesis device, by setting the rotatable scraper on the inner wall of the kettle body, realizes the continuous scraping of the scraper on the inner wall of the kettle body, which not only effectively prevents the material from adhering to the inner wall during the synthesis process, but also avoids the coking of the material due to heating, thereby ensuring the quality of the product and the stability of the production. The setting of the counterweight ring enables the scraper to push the material in the kettle body downward by its own gravity during discharging, ensuring that the material can be completely discharged and avoiding waste of material. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a whole structure of the present application;

[0026] Figure 2 It is a kettle body structure of the present application;

[0027] Figure 3 It is a kettle body sectional view structure of the present application;

[0028] Figure 4 It is an insertion frame structure of the present application.

[0029] In the figure:

[0030] 1, support frame; 2, kettle body; 3, gear ring; 4, rotating ring; 5, insertion frame; 6, scraper; 7, counterweight ring; 8, electromagnet; 9, feed pipe; 10, discharge pipe; 11, power shaft; 12, gear; 13, elastic pad; 14, turnover shaft; 15, motor. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0032] Please refer to Figure 1 , Figure 2 and Figure 3The acrylic ester composite liquid synthesis device in the embodiment comprises a support frame 1, the inside of the support frame 1 is provided with a kettle body 2, the top end of the kettle body 2 is fixedly connected with a feeding pipe 9 in communication, the feeding pipe 9 is arranged to facilitate the feeding of raw materials, the bottom end of the kettle body 2 is fixedly connected with a discharging pipe 10 in communication, the discharging pipe 10 is arranged to facilitate the user to release the material, the left and right two inner side walls of the support frame 1 are both rotationally connected with a turnover shaft 14, the ends of the two turnover shafts 14 close to each other are both fixedly connected with the kettle body 2, the turnover shaft 14 is arranged to realize the turnover of the kettle body 2.

[0033] Please refer to Figure 1 、 Figure 2 and Figure 4 , the inner wall top end of the kettle body 2 is rotationally connected with a gear ring 3, the inner wall bottom end of the kettle body 2 is rotationally connected with a rotating ring 4, a plurality of circumferentially arranged insertion frames 5 are fixedly connected between the rotating ring 4 and the gear ring 3, the inside of each insertion frame 5 is slidably connected with a scraper 6, each scraper 6 is in contact with the inner wall of the kettle body 2, the scraper 6 is arranged to realize the scraping purpose of the inner wall of the kettle body 2, effectively avoiding the adhesion and sintering of the material, the top end of the kettle body 2 is rotationally connected with a power shaft 11, the bottom end of the power shaft 11 is fixedly connected with a gear wheel 12, the gear wheel 12 is meshingly connected with the gear ring 3, the gear wheel 12 is arranged to transmit power for the rotation of the gear ring 3.

[0034] Please refer to Figure 1 、 Figure 2 and Figure 3 , the outer surfaces of the plurality of insertion frames 5 are slidably connected with the same counterweight ring 7, the counterweight ring 7 is slidably inserted with the kettle body 2, the counterweight ring 7 is arranged to realize the scraping of the inner wall of the kettle body 2 by its own gravity during discharging, ensuring the thoroughness of discharging, the inner wall of the kettle body 2 is rotationally connected with an electromagnet 8, the electromagnet 8 is magnetically connected with the counterweight ring 7.

[0035] Please refer to Figure 1 、 Figure 2 and Figure 3 , the inside of each insertion frame 5 is fixedly connected with an elastic pad 13, each elastic pad 13 is in a compressed state, the elastic pad 13 is arranged to realize the purpose of continuously extruding the scraper 6 to contact the inside of the kettle body 2, a motor 15 is installed on the right side surface of the support frame 1, the output end of the motor 15 is fixedly connected with one end of the turnover shaft 14 close to it, the motor 15 is arranged to provide power for the rotation of the turnover shaft 14, the top end of the power shaft 11 is fixedly connected with the output end of the external motor, the external motor is arranged to provide power for the rotation of the power shaft 11.

[0036] The acrylic ester composite liquid synthesis device in the embodiment, through the rotatable scraper 6 arranged on the inner wall of the kettle body 2, realizes the continuous scraping of the scraper 6 on the inner wall of the kettle body 2, which not only can effectively prevent the material from adhering to the inner wall during the synthesis process, but also can avoid the coking of the material due to heating, thereby ensuring the quality of the product and the stability of the production. The arrangement of the counterweight ring 7 enables the scraper 6 to push the material in the kettle body 2 downward by its own gravity during discharging, ensuring that the material can be completely discharged and avoiding waste of the material.

[0037] It should be noted that during the synthesis process, the electromagnet 8 remains in the energized state and generates a magnetic attraction force with the counterweight ring 7, ensuring that the counterweight ring 7 and the scraper 6 thereon do not slide downward due to gravity during the scraping process, maintaining a stable scraping effect. When the synthesis is complete and the material needs to be discharged, the power supply of the electromagnet 8 is first turned off, so that it loses the magnetic attraction force on the counterweight ring 7. At this time, the counterweight ring 7 can slide downward along the insertion frame 5 by its own gravity, driving the scraper 6 to perform the final scraping and pushing action.

[0038] The working principle of the above embodiment is as follows: the required raw materials are put into the kettle body 2 through the feeding pipe 9, then the external motor is started, the output end of the motor transmits power to the gear 12 through the power shaft 11, the gear 12 is meshed and connected with the gear ring 3, so when the gear 12 rotates, it will drive the gear ring 3 and the plurality of insertion frames 5 and scrapers 6 fixedly connected thereto to rotate together. The scraper 6 is in close contact with the inner wall of the kettle body 2, and as the gear ring 3 rotates, the scraper 6 will continuously scrape the inner wall of the kettle body 2, effectively preventing the material from adhering to the inner wall during the synthesis process. At the same time, since the elastic pad 13 in the compressed state is fixed inside the insertion frame 5, the elastic pad 13 will continuously press the scraper 6, ensuring that the scraper 6 is always in close contact with the inner wall of the kettle body 2, further improving the scraping effect. During the synthesis process, if it is necessary to adjust the scraping force or speed of the scraper 6, the output power of the motor or the meshing relationship between the gear 12 and the gear ring 3 can be adjusted to achieve the adjustment. When the synthesis process is complete and the material needs to be discharged, the motor is first turned off to stop the rotation of the gear ring 3 and the scraper 6, and then the electromagnet 8 is turned off to release the attraction of the counterweight ring 7. Due to its own gravity, the counterweight ring 7 will slide downward along the insertion frame 5 and drive the scraper 6 to move downward together. During the movement of the scraper 6, it will scrape and push the material on the inner wall of the kettle body 2, ensuring that the material can be completely discharged and avoiding waste of the material. When the discharge is complete, the motor 15 is started, the output end of the motor 15 drives the kettle body 2 to flip through the flipping shaft 14, so that the counterweight ring 7 is reset and fixed again by the electromagnet 8.

[0039] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the enclosed claims. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the application can be varied in a multitude of ways. Such alterations, many of which will be apparent to those skilled in the art, can be based on current technology, and as such, this application should not be limited to the particular embodiments described herein, but should be understood to include all embodiments that are within the scope of the appended claims and their equivalents.

[0040] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, which can be limited only by the scope of the appended claims and their equivalents.

Claims

1. An apparatus for synthesizing acrylate composite fluid, comprising a support frame (1), characterized in that: The inside of the support frame (1) is provided with a kettle body (2), the inner wall top end of the kettle body (2) is rotatably connected with a gear ring (3), the inner wall bottom end of the kettle body (2) is rotatably connected with a rotating ring (4), a plurality of circumferentially arranged insertion frames (5) are fixedly connected between the rotating ring (4) and the gear ring (3), the inside of each insertion frame (5) is slidably connected with a scraper (6), and each scraper (6) is in contact with the inner wall of the kettle body (2). The outer surfaces of a plurality of the insertion frames (5) are slidably connected with a same counterweight ring (7), the counterweight ring (7) is slidably inserted into the kettle body (2), the inner wall of the kettle body (2) is rotatably connected with an electromagnet (8), and the electromagnet (8) is magnetically connected with the counterweight ring (7).

2. The apparatus for synthesizing acrylate composite fluid according to claim 1, wherein: The top end of the kettle body (2) is fixedly connected with a feeding pipe (9).

3. The apparatus for synthesizing acrylate composite fluid according to claim 1, wherein: The bottom end of the kettle body (2) is fixedly connected with a discharging pipe (10).

4. The apparatus for synthesizing acrylate composite fluid according to claim 1, wherein: The top end of the kettle body (2) is rotatably connected with a power shaft (11), the bottom end of the power shaft (11) is fixedly connected with a gear (12), and the gear (12) is meshedly connected with the gear ring (3).

5. The apparatus for synthesizing an acrylate composite liquid according to claim 1, characterized in that: The inside of each insertion frame (5) is fixedly connected with an elastic pad (13), and each elastic pad (13) is in a compressed state.

6. The acrylate composite liquid synthesis apparatus according to claim 1, characterized in that: The left and right inner side walls of the support frame (1) are rotatably connected with overturning shafts (14), and the ends of the two overturning shafts (14) that are close to each other are fixedly connected with the kettle body (2).

7. The acrylate composite liquid synthesis apparatus according to claim 1, characterized in that: The right side of the support frame (1) is provided with a motor (15), and the output end of the motor (15) is fixedly connected with one end of the overturning shaft (14) close to the motor (15).

8. The apparatus of claim 4, wherein the apparatus further comprises a reactor for synthesizing the acrylate composite liquid. The top end of the power shaft (11) is fixedly connected with the output end of an external motor.

Citation Information

Patent Citations

  • A water-based polyacrylate and polyurethane emulsion composite emulsion synthesis device

    CN118287024B