Accumulated material self-cleaning type discharging centrifugal machine
By introducing slag removal and cleaning components into the centrifuge, the problem of inconvenient cleaning of traditional centrifuges has been solved, realizing automated cleaning and improving the solid-liquid separation effect and product quality.
Patent Information
- Application Number
- CN202422649340.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Traditional centrifugal unloading machines lack automatic cleaning devices, causing material to adhere to the filter screen surface, resulting in blockage and affecting the solid-liquid separation effect and product quality.
Design a self-cleaning unloading centrifuge for accumulating material, equipped with a slag removal component and a cleaning component, including an annular scraper and a hollow auger rod. Automatic cleaning is achieved through a multi-stage electric telescopic rod and a water pump system, preventing material adhesion and improving cleaning efficiency.
It effectively prevents filter clogging, improves solid-liquid separation and product quality, enhances cleaning efficiency, and ensures continuous and stable operation of the equipment.
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Figure CN223570951U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of material accumulation self-cleaning, especially to a material accumulation self-cleaning type unloading centrifuge. BACKGROUND
[0002] Centrifugal unloading refers to the unloading mode that the material particles in the hopper of the bucket elevator move to the outer edge of the hopper and are thrown out under the action of centrifugal force greater than gravity, and the traditional centrifugal unloading machine lacks automatic cleaning of accumulated material, and manual cleaning is adopted, which reduces the working efficiency of the device.
[0003] According to the search of Chinese Patent No. CN116984126A, a horizontal screw unloading sedimentation filtration centrifuge is disclosed, which comprises a main body structure, a cleaning structure and a dehydration structure. The cleaning structure is fixedly arranged in the main body structure, and the dehydration structure is fixedly arranged below the main body structure. After solid-liquid separation by the main body structure, the dehydration structure can be driven by the power on the main body structure to re-dehydrate the solid objects, thereby enhancing the solid-liquid separation effect. After use of the equipment, the first motor is controlled to drive the shielding assembly to correspond to the scraper, and then the hanging plate is inserted into the outer rotating drum to scrape off the solid objects adhered to the spiral blades of the inner rotating stock. The second motor needs to be controlled to drive the rotation of the inner rotating stock. The dehydration structure can be installed on the same existing equipment as the main body structure for use, thereby improving the utilization of power and enhancing the separation effect.
[0004] Based on the above search and the existing technology, it is found that:
[0005] The existing centrifuge does not have a filter cylinder surface cleaning device, and mainly relies on its own centrifugal force to throw out the surface adhering objects. When the device performs solid-liquid separation for a long time, the humid solid may adhere to the surface of the filter cylinder, causing the filter screen to be blocked, thereby causing the solid-liquid separation effect of the centrifuge to be substandard when discharging, reducing the product quality, and thus having limitations. UTILITY MODEL CONTENTS
[0006] To solve the above technical problems, the utility model provides a material accumulation self-cleaning type unloading centrifuge. The slag cleaning assembly arranged in the device can automatically clean the surface of the end cylinder after centrifuging the material once, preventing blockage of the discharge, solving the problem that when the device performs solid-liquid separation for a long time, the humid solid adheres to the surface of the end cylinder, causing the filter screen to be blocked, thereby causing the solid-liquid separation effect of the material to be substandard when the centrifuge discharges, reducing the product quality.
[0007] The technical scheme for achieving the purpose of the utility model is as follows: a material accumulation self-cleaning type unloading centrifuge, which comprises a centrifugal cylinder and a mounting frame, the inside of the centrifugal cylinder is provided with a slag cleaning assembly, the slag cleaning assembly comprises an annular scraper movably connected to the inner wall of the centrifugal cylinder, a square groove is formed in the inside of the annular scraper, a plurality of water outlet holes two are formed in one side of the annular scraper and are in communication with the square groove, and a ring-shaped brush plate is detachably fixedly connected to the side of the annular scraper close to the bottom, further comprising a filtering assembly and a cleaning assembly;
[0008] The filtering assembly comprises an end cylinder, and a filter screen is arranged on the surface of the end cylinder inside the centrifugal cylinder.
[0009] The cleaning assembly is used for cleaning the inner wall of the end cylinder, and comprises a hollow auger rod movably penetrating through the top of the end cylinder, and a plurality of water outlet holes one are formed in the surface of the hollow auger rod.
[0010] Preferably, the bottom of the annular scraper is slidably connected to the outer surface of the end cylinder, the bottom of the ring-shaped brush plate is attached to the surface of the filter screen, and a pair of multi-stage electric telescopic rods are fixedly connected between the side of the annular scraper and the mounting frame, and the bottom of the end cylinder is rotatably connected to one side of the mounting frame.
[0011] Preferably, a water pump is fixedly connected to the top of the mounting frame close to the right side, the output end of the water pump is in rotatable communication with the hollow auger rod, the input end of the water pump is connected to a water supply system, and a pair of water pipes are fixedly connected to the two sides of the output end of the water pump, a soft pipe is fixedly connected to one side of each of the pair of water pipes, and the bottom of each of the pair of water pipes is fixedly connected to the square groove.
[0012] Preferably, a pair of supporting blocks are fixedly installed at the top of the mounting frame and adjacent to the water pump, a worm is rotatably connected between the supporting blocks, a servo motor two is fixedly installed at the top of the mounting frame, and the output shaft of the servo motor two is fixedly connected to the worm.
[0013] Preferably, a worm wheel meshing with the worm is fixedly connected to the side of the hollow auger rod close to the top, the rise angle between the worm wheel and the worm is smaller than the friction angle, and a driven gear is fixedly connected to the side of the end cylinder close to the top.
[0014] Preferably, a baffle is fixedly installed at the top of the mounting frame, a servo motor three is fixedly installed at one side of the mounting frame, a driving gear is fixedly connected to the middle of the output shaft of the servo motor three and rotatably connected to one side of the baffle, and the driving gear meshes with the driven gear.
[0015] Preferably, one side of the mounting frame is fixedly connected with a feeding bin, the bottom of the feeding bin is fixedly communicated with one side of the end cylinder, the top of the feeding bin is fixedly connected with a servo motor one, the output shaft of the servo motor one is movably penetrated through the top of the feeding bin and is fixedly connected with a stirring roller, and the top of the servo motor one is detachably fixedly connected with a dustproof box.
[0016] Preferably, the end cylinder is provided with a discharge port at the bottom of one end close to the water pump, and the centrifugal cylinder is provided with a slag discharge port at the bottom of one end close to the feeding bin.
[0017] Compared with the prior art, the present utility model has the following advantages:
[0018] Firstly, when the device needs to be cleaned, the slag removal assembly is started, the multi-stage electric telescopic rod drives the annular scraper to move back and forth, the annular scraper can scrape off the debris on the inner wall of the centrifugal cylinder, the annular brush plate on the annular scraper can clean the debris attached to the filter screen, the water pump is started to inject water into the square groove through the water pipe, so that water is continuously sprayed through the water outlet two, so as to facilitate the cleaning and accumulation of the attached debris, the cleaning assembly and the slag removal assembly are matched to further improve the cleaning efficiency, the cleaned sewage and debris are discharged through the slag discharge port, so as to solve the problem that the existing centrifuge does not have a filter screen surface cleaning device, and when the centrifuge performs solid-liquid separation for a long time, the humid solid may be attached to the surface of the filter screen, causing the discharge to be blocked, thereby causing the centrifuge to discharge unevenly and reducing the product quality. BRIEF DESCRIPTION OF DRAWINGS
[0019] The present utility model will be further explained in combination with the drawings and embodiments:
[0020] Figure 1 is a front view structural schematic diagram provided by the present utility model in an embodiment;
[0021] Figure 2 is a rear view structural schematic diagram provided by the present utility model in an embodiment;
[0022] Figure 3 is a centrifugal cylinder structural schematic diagram provided by the present utility model in an embodiment;
[0023] Figure 4 is a front view structural schematic diagram provided by the present utility model in an embodiment; Figure 2 is an enlarged structural schematic diagram of position A in the front view structural schematic diagram;
[0024] Figure 5 is a rear view structural schematic diagram provided by the present utility model in an embodiment; Figure 3 is an enlarged structural schematic diagram of position B in the rear view structural schematic diagram.
[0025] BRIEF DESCRIPTION OF DRAWINGS
[0026] 1, mounting frame; 2, multi-stage electric telescopic rod; 3, water pipe; 31, hose; 4, worm gear; 41, worm; 5, hollow auger rod; 51, water outlet hole one; 6, end cylinder; 61, filter screen; 7, centrifugal cylinder; 8, driving gear; 81, driven gear; 9, servo motor one; 91, dustproof box; 92, stirring roller; 10, feed bin; 11, baffle; 12, slag outlet; 13, discharge port; 14, supporting block; 15, servo motor two; 16, water pump; 17, servo motor three; 18, annular scraper; 181, square groove; 182, water outlet hole two; 19, annular brush plate. DETAILED DESCRIPTION
[0027] The utility model discloses a kind of material accumulation self-cleaning type unloading centrifuges, and the technical scheme of the utility model is:
[0028] The utility model provides a kind of material accumulation self-cleaning type unloading centrifuges by improvement, and the technical scheme of the utility model is:
[0029] As Figures 1-5 , a kind of material accumulation self-cleaning type unloading centrifuges, including centrifugal cylinder 7 and mounting frame 1, the inside of centrifugal cylinder 7 is provided with slag cleaning subassembly, slag cleaning subassembly is used to clean the debris attached inside device, as Figure 5 , slag cleaning subassembly includes annular scraper 18 movably connected in centrifugal cylinder 7 inner wall, square groove 181 is opened in the inside of annular scraper 18, a plurality of water outlet hole two 182 are opened in one side of annular scraper 18 and communicated with square groove 181, and annular brush plate 19 is detachably fixedly connected to one side of annular scraper 18 close to bottom, when once material centrifugation ends, slag cleaning subassembly starts, annular scraper 18 is scraped to the inner wall of centrifugal cylinder 7 Debris, while water outlet hole two 182 continuously sprays, to facilitate the cleaning and accumulation of attached debris, further including filter assembly, cleaning assembly;
[0030] Filter assembly, filter assembly includes end cylinder 6, filter screen 61 is opened on the surface of end cylinder 6 in centrifugal cylinder 7 inside, and filter screen 61 can be opened when end cylinder 6 centrifugal motion, the solid-liquid separation of material, and annular brush plate 19 is cleaned to the debris attached to the surface of filter screen 61 in time after stopping material centrifugation, prevent discharge blockage, cause the quality of output material to drop;
[0031] The cleaning assembly is used for cleaning the inner wall of the end cylinder 6, and comprises a hollow auger rod 5 movably penetrating through the top of the end cylinder 6, wherein a plurality of water outlet holes 51 are formed in the surface of the hollow auger rod 5, and the rotation of the hollow auger rod 5 can make the material better separated from liquid, and further improve the solid-liquid separation effect; and the designed water outlet holes 51 can inject water into the hollow auger rod 5 after stopping the centrifugation of the material, and the water is sprayed by the water outlet holes 51 on the surface of the hollow auger rod 5 while the hollow auger rod 5 rotates, so as to clean the surface of the hollow auger rod 5 and the inner wall of the filter screen 61.
[0032] Further, the bottom of the annular scraper 18 is slidably connected with the outer surface of the end cylinder 6, the bottom of the annular brush plate 19 is attached with the surface of the filter screen 61, and a pair of multi-stage electric telescopic rods 2 are fixedly connected between one side of the annular scraper 18 and the mounting frame 1, and one side of the mounting frame 1 is rotatably connected with the bottom of the end cylinder 6, so that the cleaning of the filter screen 61 is further improved, and the quality of the material is improved, and the designed multi-stage electric telescopic rods 2 can push the annular scraper 18 to clean the debris along the inner wall of the centrifugal cylinder 7.
[0033] As a further scheme of the utility model, the water pump 16 is fixedly connected with the top of the mounting frame 1 close to the right side, the output end of the water pump 16 is in rotation communication with the hollow auger rod 5, the input end of the water pump 16 is connected with a water supply system, and a pair of water pipes 3 are further fixedly connected with the output end of the water pump 16, one side of the pair of water pipes 3 is fixedly connected with a hose 31, and the bottom of the pair of water pipes 3 is fixedly connected with the square groove 181, so that the water pump 16 can inject water into the hollow auger rod 5 and the square groove 181 through the water pipes 3, and the surface of the hollow auger rod 5, the inner and outer walls of the filter screen 61 and the inner wall of the centrifugal cylinder 7 can be cleaned at the same time.
[0034] Further, a pair of supporting blocks 14 are fixedly installed on the top of the mounting frame 1 adjacent to the water pump 16, a worm 41 is rotatably connected between the supporting blocks 14, a servo motor two 15 is fixedly installed on the top of the mounting frame 1, and the output shaft of the servo motor two 15 is fixedly connected with the worm 41, so that the supporting blocks 14 can limit and support the worm 41, and the rotation of the servo motor two 15 can drive the worm 41 to rotate.
[0035] As a further scheme of the utility model, the worm wheel 4 engaged with the worm 41 is fixedly connected with one side of the hollow auger rod 5 close to the top, the angle between the worm wheel 4 and the worm 41 is smaller than the friction angle, so as to achieve self-locking effect, and the driven gear 81 is fixedly connected with one side of the end cylinder 6 close to the top, so that the rotation of the worm 41 can drive the worm wheel 4 to rotate together, the rotation of the worm wheel 4 drives the rotation of the hollow auger rod 5, and the hollow auger rod 5 can transport the material and clean the surface by rotating.
[0036] As a further scheme of the utility model, the top of the mounting frame 1 is fixedly provided with a baffle 11, one side of the mounting frame 1 is fixedly provided with a servo motor three 17, the middle of the output shaft of the servo motor three 17 is fixedly connected with a driving gear 8 and is rotatably connected with one side of the baffle 11, the driving gear 8 is engaged with a driven gear 81, the baffle 11 can prevent the smoke dust in the discharging process from entering the servo motor three 17, the long-term working in the smoke dust can affect the working efficiency of the servo motor three 17, the starting of the servo motor three 17 can drive the driving gear 8 to rotate, the rotation of the driving gear 8 drives the driven gear 81 to rotate, because the driven gear 81 is fixedly connected with one side of the end cylinder 6, the driven gear 81 drives the end cylinder 6 to rotate when rotating, so that the material is subjected to high-speed centrifugal force.
[0037] Further, one side of the mounting frame 1 is fixedly connected with a feeding bin 10, the bottom of the feeding bin 10 is fixedly communicated with one side of the end cylinder 6, the top of the feeding bin 10 is fixedly connected with a servo motor one 9, the output shaft of the servo motor one 9 is movably penetrated through the top of the feeding bin 10 and is fixedly connected with a stirring roller 92, the top of the servo motor one 9 is detachably fixedly connected with a dustproof box 91, the stirring roller 92 is provided with a hole, which is helpful for the feeding system to convey the material to the feeding bin 10, so as to stir the material, prevent the feeding bin 10 from being blocked, cause shutdown and affect the working efficiency, and the servo motor one 9 is arranged in the dustproof box 91, so that the damage of the servo motor one 9 caused by the long-term working in the large smoke dust can be effectively prevented, and the working efficiency is reduced.
[0038] Further, the bottom of one end of the end cylinder 6 close to the water pump 16 is provided with a discharging port 13, the bottom of one end of the centrifugal cylinder 7 close to the feeding bin 10 is provided with a slag discharging port 12, the accumulated debris through the annular scraper 18 and the sewage generated for cleaning can be discharged from the slag discharging port 12, and the material subjected to solid-liquid separation through the centrifugal machine can be discharged from the discharging port 13.
[0039] The specific working method is: at the beginning, the servo motor one 9, the servo motor two 15 and the servo motor three 17 are started, the external feeding system conveys the material to the feeding bin 10, the material is stirred by the stirring roller 92 and then enters the end cylinder 6, the high rotating speed of the end cylinder 6 makes the material realize solid-liquid separation, the separated liquid flows out from the slag discharging port 12, and the separated material flows out from the discharging port 13, when it is necessary to clean the device, the multi-stage electric telescopic rod 2 drives the slag removing assembly to move forward, so that the debris on the inner wall of the centrifugal cylinder 7 is scraped and the debris attached to the filter screen 61 is cleaned, at the same time, the water pump 16 can inject water into the square groove 181 and the hollow auger rod 5 respectively, the cleaning assembly is started, the rotation of the hollow auger rod 5 can make the water outlet hole one 51 rotate to spray water, the cleaning assembly and the slag removing assembly are matched to further improve the cleaning efficiency, and the sewage and the debris after cleaning are discharged from the slag discharging port 12.
[0040] The technical means disclosed by the utility model scheme are not limited to the technical means disclosed by the above technical means, and also include technical schemes composed of equivalent replacement of the above technical features. The unfinished matters of the utility model belong to the common knowledge of the person skilled in the art.
Claims
1. A self-cleaning centrifuge, comprising a centrifuge bowl (7) and a mounting frame (1), the inside of the centrifuge bowl (7) being provided with a slag cleaning assembly, characterized in that: The slag removal assembly comprises a ring-shaped scraper (18) movably connected to the inner wall of the centrifugal cylinder (7), a square groove (181) is formed in the inside of the ring-shaped scraper (18), a plurality of water outlet holes (182) are formed in one side of the ring-shaped scraper (18) and communicate with the square groove (181), and a ring-shaped brush plate (19) is detachably fixed to the side of the ring-shaped scraper (18) close to the bottom; the filter assembly and the cleaning assembly are further included. The filter assembly comprises an end cylinder (6), and a filter screen (61) is formed on the surface of the end cylinder (6) inside the centrifugal cylinder (7). The cleaning assembly is used for cleaning the inner wall of the end cylinder (6) and comprises a hollow auger rod (5) movably penetrating through the top of the end cylinder (6), and a plurality of water outlet holes (51) are formed on the surface of the hollow auger rod (5).
2. A self-cleaning centrifuge according to claim 1, characterized in that: The bottom of the ring-shaped scraper (18) is slidably connected to the outer surface of the end cylinder (6), the bottom of the ring-shaped brush plate (19) is attached to the surface of the filter screen (61), and a pair of multi-stage electric telescopic rods (2) are fixedly connected between one side of the ring-shaped scraper (18) and the mounting bracket (1), and one side of the mounting bracket (1) is rotatably connected to the bottom of the end cylinder (6).
3. A self-cleaning centrifuge according to claim 2, wherein: A water pump (16) is fixedly connected to the top of the mounting bracket (1) close to the right side, the output end of the water pump (16) is rotatably connected to the hollow auger rod (5), the input end of the water pump (16) is connected to a water supply system, and a pair of water pipes (3) are fixedly connected to the output end of the water pump (16), a soft pipe (31) is fixedly connected to one side of each of the pair of water pipes (3), and the bottom of each of the pair of water pipes (3) is fixedly connected to the square groove (181).
4. A self-cleaning centrifuge according to claim 3, wherein: A pair of supporting blocks (14) are fixedly installed on the top of the mounting bracket (1) and adjacent to the water pump (16), a worm (41) is rotatably connected between the supporting blocks (14), and a servo motor (15) is fixedly installed on the top of the mounting bracket (1), and the output shaft of the servo motor (15) is fixedly connected to the worm (41).
5. A self-cleaning centrifuge according to claim 1, wherein: A worm wheel (4) engaged with the worm (41) is fixedly connected to one side of the hollow auger rod (5) close to the top, and the lead angle between the worm wheel (4) and the worm (41) is smaller than the friction angle, and a driven gear (81) is fixedly connected to one side of the end cylinder (6) close to the top.
6. A self-cleaning centrifuge according to claim 2, wherein: A baffle (11) is fixedly installed on the top of the mounting bracket (1), a servo motor (17) is fixedly installed on one side of the mounting bracket (1), a driving gear (8) is fixedly connected to the output shaft of the servo motor (17) and rotatably connected to one side of the baffle (11), and the driving gear (8) is engaged with the driven gear (81).
7. A self-cleaning centrifuge according to claim 6, wherein: One side of the mounting frame (1) is fixedly connected with a feeding bin (10), the bottom of the feeding bin (10) is fixedly communicated with one side of the end cylinder (6), the top of the feeding bin (10) is fixedly connected with a servo motor I (9), the output shaft of the servo motor I (9) movably penetrates through the top of the feeding bin (10) and is fixedly connected with a stirring roller (92), and the top of the servo motor I (9) is detachably fixedly connected with a dustproof box (91).
8. A self-cleaning centrifuge according to claim 7, wherein: The bottom of one end of the end cylinder (6) close to the water pump (16) is provided with a discharge port (13), and the bottom of one end of the centrifugal cylinder (7) close to the feeding bin (10) is provided with a slag discharge port (12).
Citation Information
Patent Citations
Horizontal spiral discharging, settling and filtering centrifugal machine
CN116984126A