Workbench for welding metal parts

Abstract

The utility model discloses a worktable for welding and processing metal parts, which belongs to the field of metal part welding workbenches, and is characterized in that a discharge port is arranged at the lower end of a welding flux scrap collecting box, an overflow port is arranged in the middle of the end face of a partition plate, water inlet pipe joints are arranged on two sides of the welding flux scrap collecting box, and treatment water in a water storage bin enters the collecting bin through the overflow port; solder scraps are discharged through the discharge port along with flowing water. And the limiting connecting frame below the table plate is embedded into the welding flux chip collecting box, so that chips are collected in real time. And the collection bin and the water storage bin are separated by the separation plate in the collection box, and water and welding flux scraps are mixed and discharged conveniently. The design of an inclined adjusting plate and an arc-shaped plate ensures that chippings slide down smoothly, and the sealing performance of the structure is improved through integration of a discharging opening and a water inlet pipe. The inclined adjusting plate can be adjusted to adapt to different bedplates, so that the practicability is enhanced. The workbench system innovatively solves the problem of chippings, creates a clean and safe environment, and improves the working efficiency and the working quality.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of metal part welding workstation, especially relates to a worktable for metal part welding processing. BACKGROUND

[0002] Welding workstation is designed for metal part welding operation and is an indispensable tool. It has multiple characteristics and functions and aims to meet the diversified needs in the welding process. The application of this workstation is wide, spanning multiple key fields such as automobile manufacturing, electronic manufacturing, aerospace and shipbuilding, among which it significantly improves the efficiency and quality of welding operation and provides a solid guarantee for the safety of operators.

[0003] However, in the daily use of welding workstations, the collection and disposal of solder debris is an important problem that needs to be solved. During the welding process, the solder melts and fuses with other metals, forming a strong weld at the same time, but also producing a large amount of debris containing metal particles, oxides and potentially harmful substances such as lead, cadmium, etc. If these debris are not properly collected and disposed of, they will directly pose a serious threat to the environment and human health.

[0004] Currently, the traditional collection method has limitations in capturing all the debris generated during the welding process, especially for small dust particles, whose suspension and diffusion characteristics increase the difficulty of collection. In addition, even if a certain amount of solder debris is collected, existing disposal equipment and technology may not be able to completely remove harmful substances from it, thus still posing a risk of environmental pollution during discharge. SUMMARY

[0005] The main purpose of the utility model is to provide a worktable for metal part welding processing, which can effectively solve the problems raised in the background art.

[0006] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows:

[0007] A worktable for metal part welding processing, comprising a table plate, mounting hole positions and positioning clamps, a plurality of mounting hole positions are equidistantly distributed on the table plate, a plurality of positioning clamps are installed at the mounting hole positions, and the metal parts to be welded are clamped by the positioning clamps.

[0008] The lower end of the table plate is provided with a limiting connecting frame at four corners, and a solder scrap collecting box is installed in the gap of the limiting connecting frame, both ends of the solder scrap collecting box are provided with a partition plate, and the inner cavity of the solder scrap collecting box is divided into a collecting bin and a water storage bin through the partition plate, two water storage bins are located at both ends of the collecting bin, and the two sides of the collecting bin are connected with inclined adjusting plates through the slotted inclined surfaces, and the upper end of the inclined adjusting plate is provided with an arc plate.

[0009] The lower end of the solder scrap collecting box is provided with a discharge port, the end surface of the partition plate is provided with a water overflow port, and both sides of the solder scrap collecting box are provided with water inlet pipe joints, and the treatment water in the water storage bin enters the collecting bin through the water overflow port, and the solder scrap is discharged through the discharge port along with the flowing water.

[0010] As a further preferred scheme of the utility model, the supporting leg is installed at the lower end of the limiting connecting frame through a bolt, and the lower end of the supporting leg is a buffer rubber pad, and a rubber gasket is arranged at the connecting position of the supporting leg and the limiting connecting frame.

[0011] As a further preferred scheme of the utility model, the solder scrap collecting box is provided with a protruding block at four corners, and the protruding block is inserted into the gap of the limiting connecting frame to fix the solder scrap collecting box, and the partition plate is designed in an integral manner with the solder scrap collecting box.

[0012] As a further preferred scheme of the utility model, the discharge port and the water inlet pipe joint are designed in an integral manner with the solder scrap collecting box, the pipe opening of the discharge port and the water inlet pipe joint is provided with a connecting flange, and the end surface of the connecting flange is annularly provided with a circular hole.

[0013] As a further preferred scheme of the utility model, the inclined adjusting plate and the arc plate are designed in an integral manner, the cross section of the arc plate is designed in a "C" shape, and a plurality of circular holes are formed in the inclined adjusting plate.

[0014] As a further preferred scheme of the utility model, a plurality of screw holes are formed in the inclined surface of the solder scrap collecting box, the circular hole of the inclined adjusting plate is opposite to the screw hole of the solder scrap collecting box and is fixed through a bolt and a nut, the inclined adjusting plate adjusts the extension length of the arc plate along the inclined surface of the solder scrap collecting box so that the table plate is used, and the discharge is facilitated.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] The utility model discloses a solder scrap collecting box is ingeniously integrated through the limiting connecting frame below the table plate, realizes the instant collection and processing of welding scrap. The isolation plate in the collecting box divides the space into collection bin and water storage bin, and is independent and cooperates with each other, utilizes the mixing of processing water and solder scrap, forms the mixture that is easy to discharge. Especially the innovative design of the inclined adjustment plate and the arc plate ensures the smooth sliding and efficient collection of scrap, and the integrated design of the discharge port and the water inlet pipe improves the integrity and sealing property of the structure. In addition, the adjustability of the inclined adjustment plate makes the structure can flexibly adapt to the table plate of different sizes, further enhances its practicality.

[0017] The introduction of the supporting feet and rubber pads not only stabilizes the overall structure of the workbench, but also reduces the impact and wear on the ground, prolonging the service life. At the same time, these design elements also improve the safety and comfort of the workbench during movement and use. The entire workbench system effectively solves the problem of scrap disposal during welding through its innovative scrap collection and discharge mechanism, creating a cleaner and safer working environment for operators, significantly improving work efficiency and work quality. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the overall structure schematic diagram of the utility model;

[0019] Figure 2 It is the overall structure side view of the utility model;

[0020] Figure 3 It is the overall structure front view of the utility model;

[0021] Figure 4 It is the solder scrap collecting box display drawing of the utility model;

[0022] Figure 5 It is Figure 4 The enlarged schematic diagram of A in the middle.

[0023] In the drawing: 1, table plate; 2, limiting connecting frame; 3, supporting foot; 4, mounting hole; 5, positioning clamp; 6, solder scrap collecting box; 7, collection bin; 8, discharge port; 9, isolation plate; 10, water storage bin; 11, water inlet pipe joint; 12, overflow; 13, inclined adjustment plate; 14, arc plate. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific implementation manners. EMBODIMENT

[0025] In Figures 1 to 5In the detailed presentation, we present a workbench system specially designed for metal parts welding processing, the core components include the table board 1, multiple evenly distributed mounting hole positions 4 on the table board 1, and positioning clamps 5 installed on the mounting hole positions 4. These positioning clamps 5 play a key role in the processing, they can firmly clamp the metal parts to be welded, ensuring the accuracy and safety of the welding operation.

[0026] To further optimize the working environment and improve work efficiency, the lower end of the table board 1 is ingeniously designed with limiting connection frames 2. These connection frames not only provide stable support, but also ingeniously integrate the installation mechanism of the solder scrap collecting box 6. The solder scrap collecting box 6 is easily inserted into the gap of the limiting connection frame 2 through its specially designed protruding block, achieving stable and convenient fixation.

[0027] The internal structure design of the solder scrap collecting box 6 is also ingenious, it is divided into two independent areas of collecting bin 7 and water storage bin 10 by the isolation plate 9 at both ends. The collecting bin 7 is located in the middle, responsible for collecting the solder scrap generated during the welding process, while the two water storage bins 10 are respectively located at both ends of the collecting bin 7, used for storing treatment water. When the treatment water is injected into the water storage bin 10 through the water inlet pipe joint 11, the excess water will flow into the collecting bin 7 through the overflow port 12 on the isolation plate 9, mixed with the solder scrap to form a mixture that is easy to discharge.

[0028] In addition, to further improve the efficiency of scrap collection, the two sides of the collecting bin 7 are specially designed with grooves and connected with the inclined adjustment plate 13. The upper end of the inclined adjustment plate 13 is equipped with an arc-shaped plate 14, which is inspired by its cross-section "C" shape, which can effectively guide the solder scrap to slide along its surface into the collecting bin 7. By adjusting the position of the inclined adjustment plate 13, the extension length of the arc-shaped plate 14 can be flexibly changed to adapt to different sizes of the table board 1, ensuring that the solder scrap can be smoothly slid and collected.

[0029] At the lower end of the solder scrap collecting box 6, there is a discharge port 8 to facilitate the discharge of the collected solder scrap mixture. At the same time, in order to enhance the overall structure and sealing performance, the discharge port 8 and the water inlet pipe joint 11 are designed in one body with the solder scrap collecting box 6, and a connecting flange is arranged at the pipe opening, and the circular holes distributed in a ring shape on the end face of the flange are convenient for connecting with other pipelines or equipment.

[0030] There are also multiple screw holes on the inclined surface of the solder scrap collecting box 6, which correspond to the round holes on the inclined adjustment plate 13. Through the fixing method of bolts and nuts, it can ensure that the inclined adjustment plate 13 always remains stable during adjustment. This design not only improves the practicality of the workbench, but also greatly reduces the difficulty of maintenance and replacement of parts. Embodiment

[0031] On the basis of embodiment one, this embodiment further introduces the design of support feet 3. Support feet 3 are installed at the lower end of the limiting connecting frame 2 by bolts, providing more stable support for the entire workbench system. At the same time, in order to reduce the impact and wear of the workbench on the ground during movement or use, the lower end of the support feet 3 is specially selected as the contact surface with a buffer rubber pad.

[0032] In addition, in order to further improve the stability and sealing of the connection, rubber washers are added at the connection between the support feet 3 and the limiting connecting frame 2. These rubber washers not only effectively reduce the friction and noise between metal parts, but also to a certain extent, absorb and disperse impact force, thereby prolonging the service life of the workbench.

[0033] The metal part welding workbench system presented in this embodiment, on the basis of inheriting all the advantages of embodiment one, by introducing design elements such as support feet 3 and rubber washers, further improves the overall performance and practicality of the workbench.

[0034] Specific process: When welding work is carried out on the table plate 1, the debris generated by the solder will slide along the "C" shaped cross section of the arc-shaped plate 14 into the collection bin 7 under the guidance of gravity and the inclination adjustment plate 13. The adjustability of the inclination adjustment plate 13 ensures that no matter the size of the table plate 1, the solder debris can accurately fall into the collection area.

[0035] The pre-injected treatment water in the water storage bin 10 flows into the collection bin 7 through the overflow port 12 on the isolation plate 9, mixed with the solder debris. This design not only helps to form a mixture that is easy to handle, but also to a certain extent, reduces the smoke and harmful gases generated during welding, improving the working environment.

[0036] As the welding work continues, the solder debris mixture in the collection bin 7 will gradually accumulate. When it needs to be cleaned, the operator only needs to open the valve on the discharge port 8 or connect the relevant discharge equipment, and the mixture can be smoothly discharged to the designated location for subsequent treatment.

[0037] In embodiment two, the introduction of support feet 3 and rubber washers not only enhances the stability of the workbench, but also reduces the impact and wear on the ground, prolonging the service life of the workbench. At the same time, these design elements further improve the safety and comfort of the workbench during movement or use.

[0038] The metal part welding workbench effectively solves the problem of debris generated during welding through its innovative debris collection and discharge mechanism, providing a cleaner and safer working environment for operators.

[0039] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some technical features therein can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A workbench for welding metal parts, comprising a table plate (1), mounting holes (4), and positioning fixtures (5), wherein a plurality of mounting holes (4) are equidistantly distributed on the table plate (1), and a plurality of positioning fixtures (5) are installed at the mounting holes (4), and the metal parts to be welded are clamped by the positioning fixtures (5), characterized in that: The lower end of the platform (1) is provided with a limiting connecting frame (2) at the four corners, and a solder debris collection box (6) is inserted into the notch of the limiting connecting frame (2). The solder debris collection box (6) is provided with a partition plate (9) at both ends. The inner cavity of the solder debris collection box (6) is divided into a collection chamber (7) and a water storage chamber (10) by the partition plate (9). The two water storage chambers (10) are located at both ends of the collection chamber (7). The inclined adjustment plate (13) is connected to the slotted side of the collection chamber (7). The upper end of the inclined adjustment plate (13) is provided with an arc plate (14). The arc plate (14) is adjusted by the inclined adjustment plate (13) to extend to the edge of the platform (1), so that the solder debris can slide into the collection chamber (7) and be stored through the arc plate (14) and the inclined adjustment plate (13). The lower end of the solder debris collection box (6) is provided with a discharge port (8), the middle of the end face of the isolation plate (9) is provided with an overflow port (12), and the two sides of the solder debris collection box (6) are provided with water inlet pipe joints (11). The treated water in the water storage tank (10) enters the collection tank (7) through the overflow port (12), and the solder debris is discharged through the discharge port (8) along with the flowing water.

2. The workbench for welding metal parts according to claim 1, characterized in that: The support foot (3) is installed at the lower end of the limiting connecting frame (2) by bolts, and the lower end of the support foot (3) is a buffer rubber pad. A rubber pad is provided at the connection between the support foot (3) and the limiting connecting frame (2).

3. The workbench for welding metal parts according to claim 2, characterized in that: The solder debris collection box (6) has protruding blocks at its four corners, and the protruding blocks are inserted into the notches of the limiting connecting frame (2) to fix the solder debris collection box (6). The isolation plate (9) is designed as an integral part of the solder debris collection box (6).

4. The workbench for welding metal parts according to claim 3, characterized in that: The discharge port (8) and the water inlet pipe joint (11) are integrated with the solder debris collection box (6). The discharge port (8) and the water inlet pipe joint (11) are provided with connecting flanges, and the end face of the connecting flanges is circumferentially distributed with round holes.

5. A workbench for welding metal parts according to claim 4, characterized in that: The tilt adjustment plate (13) and the arc plate (14) are designed as a single unit, and the cross-section of the arc plate (14) is designed in the shape of a "C". The tilt adjustment plate (13) has multiple round holes.

6. A workbench for welding metal parts according to claim 5, characterized in that: The inclined surface of the solder debris collection box (6) has multiple screw holes. The round hole of the inclined adjustment plate (13) is aligned with the screw hole of the solder debris collection box (6) and fixed by bolts and nuts. The inclined adjustment plate (13) extends along the inclined surface of the solder debris collection box (6) to adjust the arc plate (14) so ​​that it can use the platform (1) for easy material discharge.

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