Plastic pelletizing and screening integrated device
By integrating pelletizing and screening into one unit, and adopting a multi-screen structure and drive control module, the problems of large space occupation and low screening efficiency of traditional equipment are solved, realizing efficient and flexible screening of plastic particles and improving product quality consistency.
Patent Information
- Application Number
- CN202423263061.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Traditional plastic pellet screening equipment occupies a large area, has low screening efficiency, cannot be adjusted according to production needs, has poor flexibility, and cannot meet the screening standards of various plastic pellets.
Design a plastic pelletizing and screening integrated device that integrates a pelletizer and a screening mechanism. It adopts a multi-screen disc structure and realizes the switching between tilting and straight screening of the screen discs through a drive control module and adjustment structure. Combined with a vibration motor and a guide structure, it improves screening efficiency and applicability.
It improves the screening efficiency and product quality consistency of plastic granules, meets different industry standards, reduces production downtime, and increases screening efficiency.
Smart Images

Figure CN223573515U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plastic particle production equipment, specifically to a plastic cutting particle and screening integrated device. BACKGROUND
[0002] In the process of plastic particle production, in order to separate waste from plastic particles, enterprises usually set a separate vibrating screen separator below the cutting machine, and the two required devices occupy a larger space, and the screening of plastic particles is an important process, which needs to be completed by a vibrating screen. Because the traditional screening machine adopts a single linear type for screening, its screening efficiency is low, cannot meet the screening standards of various plastic particles, and cannot be adjusted according to production needs, and has poor flexibility. SUMMARY
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a plastic cutting particle and screening integrated device, which can effectively solve the problems in the background art.
[0004] The utility model solves the technical problems thereof by adopting the technical scheme of:
[0005] A plastic cutting particle and screening integrated device, including workbench, cutting machine with discharge gate and screening mechanism arranged below the discharge gate of cutting machine, the screening mechanism includes fixed structure, guide structure, screen disc group and adjusting structure connected with screen disc group, the fixed structure is connected with screen disc group through guide structure, the screen disc group includes first screen disc, second screen disc and third screen disc arranged from top to bottom, the first screen disc is connected with second screen disc through adjusting structure, the second screen disc is connected with third screen disc through adjusting structure, the adjusting structure includes a plurality of drive levers, connecting levers and drive control module connected with drive levers, the first screen disc, second screen disc and third screen disc are inclinedly arranged, and the drive levers and connecting levers are connected between the first screen disc, second screen disc and third screen disc, the drive levers are lifted or lowered through drive control module.
[0006] As a further description of the above technical scheme, one end of the first screen disc, the second screen disc and the third screen disc is connected with a discharging disc, the first screen disc and the second screen disc are provided with screen meshes, and the bottom of the discharging disc is provided with a discharging port, wherein one side of the third screen disc is connected with a vibrating motor.
[0007] As a further description of the above technical scheme, the screen mesh filter hole diameter of the first screen disc is greater than that of the second screen disc.
[0008] As a further description of the above technical scheme, the workbench is further provided with a mounting groove for connecting the fixing structure, the fixing structure comprises a plurality of fixing seats, the fixing seats are slidingly arranged in the mounting groove, the guide structure comprises a plurality of guide rods connected with the fixing seats and a guide base connected with the guide rods, the guide rods are respectively arranged in the fixing seats and the guide base, and the guide base is fixedly arranged on both sides of the third sieve plate.
[0009] As a further description of the above technical scheme, the drive lever and the linkage lever are provided with rotating shafts, and the linkage lever is further provided with a locking ratchet at the connection position of the first sieve plate, the second sieve plate and the third sieve plate.
[0010] As a further description of the above technical scheme, the two ends of the guide rod are provided with baffle plates, the guide base and the fixing seat move along the guide rod axis direction, and the connection position of the fixing seat and the guide rod is further provided with a shock-absorbing spring.
[0011] As a further description of the above technical scheme, the drive control module comprises a controller and a plurality of air cylinders, the workbench is provided with a mounting plate for fixing the air cylinders, the air cylinders are symmetrically arranged on the mounting plate, and the air cylinders are connected with the drive lever.
[0012] As a further description of the above technical scheme, the mounting guide rail is transversely arranged in the mounting groove, and a plurality of fixing screw holes are further arranged on the mounting guide rail and the fixing seat.
[0013] Compared with the prior art, the utility model has the beneficial effects that:
[0014] The plastic particle cutting and screening integrated device has at least one of the following beneficial effects in the process of use:
[0015] The particle cutting and screening are integrated on the workbench, the screening mechanism is installed below the particle cutting machine, the screening mechanism can be installed with different models of screening mechanisms through the mounting guide rail on the workbench, and the adaptability is higher. The screening mechanism adopts multiple particle screening, the multiple screening can ensure the uniformity of the diameter of the plastic particles, the plastic particles with appropriate size are screened out, and the particles that are too large or too small are removed, so that the quality and consistency of the final product are improved, the screening of a large amount of plastic particles can be quickly completed, and the screening efficiency is improved. The plurality of sieve plates can be converted between linear screening and inclined screening through the adjusting structure, the screening process can be optimized, the screening is more fine, and the required industry standard is met. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure schematic view of the plastic particle cutting and screening integrated device.
[0017] Figure 2 It is a perspective structure schematic view of the plastic particle cutting and screening integrated device.
[0018] Figure 3 It is the first part structure schematic view of the screening mechanism of the plastic pellet cutting and screening integrated device.
[0019] Figure 4 It is the second part structure schematic view of the screening mechanism of the plastic pellet cutting and screening integrated device.
[0020] Reference numerals in the drawing:
[0021] 1, pellet cutting machine; 101, discharge port; 2, workbench; 201, mounting groove; 202, mounting plate; 3, screening mechanism; 301, fixing structure; 302, first sieve tray; 303, second sieve tray; 304, third sieve tray; 305, screen mesh; 306, guide structure; 307, discharging tray; 308, drive control module; 309, guide rod; 310, discharge port; 311, guide seat; 312, vibration motor; 313, air cylinder; 314, adjusting structure; 315, shock absorbing spring; 316, fixing seat; 317, locking ratchet; 318, driving lever; 319, linkage lever. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0023] As shown in Figures 1-4 The present application provides a plastic pellet cutting and screening integrated device, which comprises a workbench 2, a pellet cutting machine 1 with a discharge port 101, and a screening mechanism 3 arranged below the discharge port 101 of the pellet cutting machine 1. The screening mechanism 3 comprises a fixing structure 301, a guide structure 306, a sieve tray set, and an adjusting structure 314 connected with the sieve tray set. The fixing structure 301 is connected with the sieve tray set through the guide structure 306. The sieve tray set comprises a first sieve tray 302, a second sieve tray 303, and a third sieve tray 304 arranged from top to bottom. The first sieve tray 302 is connected with the second sieve tray 303 through the adjusting structure 314. The second sieve tray 303 is connected with the third sieve tray 304 through the adjusting structure 314. The adjusting structure 314 comprises a plurality of driving levers 318, linkage levers 319, and a drive control module 308 connected with the driving levers 318.
[0024] The granulator 1 of the embodiment is composed of a feeding device, a cutting device, a driving device and the like, and the material is sent into the cutting area, and the cutting knife cuts the material into small pieces through high-speed rotation. The bottom of the granulator 1 is provided with a discharge port 101, and the particles are transported into the screening mechanism 3. The screening mechanism 3 adopts multiple particle screening, which can ensure the uniformity of the diameter of the plastic particles, screen out plastic particles of appropriate size, and remove oversized and undersized particles, thereby improving the quality and consistency of the final product and quickly completing the screening of a large number of plastic particles to improve the screening efficiency. The screening mechanism 3 is integrated with the granulator 1, and can also be quickly installed through the installation groove 201, and different types of screen discs can be quickly replaced to adapt to the processing needs of different plastic particles and reduce production downtime.
[0025] The first screen disc 302, the second screen disc 303 and the third screen disc 304 of the screening mechanism 3 are connected to each other through the adjusting structure 314, and the first screen disc 302, the second screen disc 303 and the third screen disc 304 are folded through the driving control module and the driving lever 318 to make the connecting lever synchronous linkage. In the working state, the first screen disc 302, the second screen disc 303 and the third screen disc 304 are inclined, and compared with the traditional straight screen, the screening efficiency can be effectively improved by 1.5 to 2 times. After the first screen disc 302, the second screen disc 303 and the third screen disc 304 are folded, they are kept flush with the workbench 2, and have two working states of straight screening and inclined screening to meet different production needs.
[0026] The workbench 2 is also provided with an installation groove 201 for connecting a fixing structure 301, the fixing structure 301 includes a group of fixing seats 316, the fixing seats 316 are connected to the installation groove 201, the installation groove 201 is also provided with an installation guide rail, the fixing seats 316 are slidingly arranged on the installation rail, the guide structure 306 includes a group of guide rods 309 connected to the fixing seats 316 and guide seats 311 connected to the guide rods 309, and the guide rods 309 are respectively arranged in the fixing seats 316 and the guide seats 311.
[0027] The cutting and screening are integrated on the workbench 2 in this embodiment. An installation groove 201 is arranged on the upper end face of the side close to the cutting machine 1 of the workbench 2 for installing the screening mechanism 3. The installation groove 201 is provided with an installation guide rail, and a plurality of fixed screw holes with different intervals are arranged on the installation guide rail. The fixed structure 301 connected with the screening mechanism 3 is installed on the installation guide rail. The fixed structure 301 is composed of two fixed seats 316. The fixed seats 316 are connected with a guide structure 306. The guide structure 306 is composed of a guide rod 309 and a guide seat 311. The guide rod 309 is movably arranged in the fixed seat 316 and the guide seat 311, respectively. The shock-absorbing spring 315 is connected between the fixed seat 316 and the guide rod 309. The guide seat 311 and the guide rod 309 have a movable gap therebetween. The guide rod 309 is provided with a baffle at both ends to prevent the guide rod 309 from being separated from the guide seat 311 and the fixed seat 316. When the first screen disc 302, the second screen disc 303 and the third screen disc 304 are folded, the guide structure 306 can provide a force point and a support point for the first screen disc 302, the second screen disc 303 and the third screen disc 304, and can also improve the stability of the overall structure.
[0028] Further, one end of each of the first screen disc 302, the second screen disc 303 and the third screen disc 304 is connected with a discharging disc 307. The first screen disc 302 and the second screen disc 303 are provided with a screen 305. The bottom of the discharging disc 307 is provided with a discharging port 310. One side of the third screen disc 304 is connected with a vibration motor 312.
[0029] The plastic particles pass through the first screen disc 302, the second screen disc 303 and the third screen disc 304 in sequence and are discharged by the corresponding discharging disc 307. This structure can be connected with different plastic collecting containers to collect plastic particles discharged by multiple devices, thereby improving the collection efficiency.
[0030] Further, the filter hole diameter of the screen 305 of the first screen disc 302 is greater than the filter hole diameter of the screen 305 of the second screen disc 303.
[0031] Further, only the first screen disc 302 and the second screen disc 303 are provided with the screen 305. The filter hole diameter of the screen 305 of the first screen disc 302 is smaller than the diameter of the plastic particles required to be filtered. The plastic particles smaller than the standard are dropped onto the screen 305 of the second screen disc 303 for screening again and then dropped onto the third screen disc 304. No screen 305 is arranged on the third screen disc 304, and the plastic particles are directly discharged by the discharging disc 307. This structure can optimize the screening process, make the screening more precise, and meet the increasingly stringent industry standards.
[0032] Further, the first screen disc 302, the second screen disc 303 and the third screen disc 304 are arranged in an inclined manner, and the driving lever 318 and the linkage lever 319 are connected between the first screen disc 302, the second screen disc 303 and the third screen disc 304, and the driving lever 318 is lifted or lowered by the driving control module 308.
[0033] When the driving lever 318 connected to the first screen disc 302, the second screen disc 303 and the third screen disc 304 is pushed by the driving control module 308, the connecting lever also moves according to the predetermined phase angle, so as to realize synchronization.
[0034] Further, the driving lever 318 and the linkage lever 319 are provided with rotating shafts, and the linkage lever 319 is further provided with a locking ratchet 317 at the connection with the first screen disc 302, the second screen disc 303 and the third screen disc 304.
[0035] The connecting lever and the driving lever 318 for connecting the first screen disc 302, the second screen disc 303 and the third screen disc 304 are provided with hinges and movable shafts, and the connecting lever arranged on the first screen disc 302, the second screen disc 303 and the third screen disc 304 is provided with a locking ratchet 317, so as to realize the one-way locking function, that is, to allow movement in one direction and prevent movement in the other direction.
[0036] Further, the guide base 311 is fixed on both sides of the third screen disc 304, the both ends of the guide rod 309 are provided with blocking pieces, the guide base 311 and the fixed base 316 move along the axis direction of the guide rod 309, and the fixed base 316 is further provided with a shock absorbing spring 315 at the connection with the guide rod 309.
[0037] The blocking piece arranged on the end of the guide rod 309 close to the guide base 311 plays a supporting role, and the structure makes the vibration generated by the vibration motor 312 on the third screen disc 304 be transmitted to the first screen disc 302 and the second screen disc 303. At the same time, the end of the guide rod 309 close to the fixed base 316 is also provided with a blocking piece, the blocking piece is directly connected with the shock absorbing spring 315 of the fixed base 316, and the structure can buffer the vibration force, so as to stably connect the fixed base 316 on the workbench 2.
[0038] Further, the driving control module 308 includes a controller and a plurality of air cylinders 313, the workbench 2 is provided with a mounting plate 202 for fixing the air cylinders 313, the air cylinders 313 are symmetrically arranged on the mounting plate 202, and the air cylinders 313 are connected with the driving lever 318.
[0039] The cylinder 313 is provided with a push rod, the push rod is connected with a driving lever 318, when the driving lever 318 is lifted under the action of the push rod, the gap between the sieve plates is minimum, until the sieve plates keep flush with the workbench 2.
[0040] Further, the mounting guide rails are transversely arranged in the mounting grooves 201, and a plurality of fixing screw holes are further arranged on the mounting guide rails and the fixing bases 316.
[0041] The fixing bases are mounted through the fixing screw holes on the mounting guide rails, and the distance between the two fixing bases is determined by the model and size of the sieve plates, so that the sieve plates of different models and sizes can be conveniently replaced, and the applicability is higher.
[0042] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-restrictive in any aspect, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. A plastic cutting, screening and sorting integrated device, comprising a workbench, a cutting machine with a discharge port, and a screening mechanism arranged below the discharge port of the cutting machine, characterized in that, The screening mechanism comprises a fixed structure, a guide structure, a screen disc set and an adjusting structure connecting the screen disc set, the fixed structure is connected with the screen disc set through the guide structure, the screen disc set comprises a first screen disc, a second screen disc and a third screen disc arranged from top to bottom, the first screen disc is connected with the second screen disc through the adjusting structure, the second screen disc is connected with the third screen disc through the adjusting structure, the adjusting structure comprises a plurality of driving levers, a linkage lever and a driving control module connecting the driving levers, the first screen disc, the second screen disc and the third screen disc are arranged obliquely, and the driving levers and the linkage lever are connected between the first screen disc, the second screen disc and the third screen disc, the driving levers are lifted or lowered through the driving control module.
2. The plastic pellet cutting and screening integrated device according to claim 1, characterized in that: One end of the first screen disc, the second screen disc and the third screen disc is connected with a discharging disc, the first screen disc and the second screen disc are provided with screen meshes, the bottom of the discharging disc is provided with a discharging port, and one side of the third screen disc is connected with a vibration motor.
3. The plastic pellet cutting and screening integrated device according to claim 2, characterized in that: The screen mesh of the first screen disc has a larger filter hole diameter than the screen mesh of the second screen disc.
4. The plastic pellet cutting and screening integrated device according to claim 1, characterized in that: The workbench is further provided with a mounting groove and a mounting rail for connecting the fixed structure, the fixed structure comprises a group of fixed seats, the fixed seats are slidingly arranged in the mounting groove, the guide structure comprises a group of guide rods connecting the fixed seats and guide bases connecting the guide rods, the guide rods are respectively arranged in the fixed seats and the guide bases, and the guide bases are fixedly arranged on both sides of the third screen disc.
5. The plastic pellet cutting and screening integrated device according to claim 1, characterized in that: The driving levers and the linkage lever are provided with rotating shafts, and the linkage lever is further provided with a locking ratchet at the connection position of the first screen disc, the second screen disc and the third screen disc.
6. The plastic pellet cutting and screening integrated device according to claim 4, characterized in that: Both ends of the guide rod are provided with a baffle, the guide base and the fixed seat move along the axis direction of the guide rod, and the connection position of the fixed seat and the guide rod is further provided with a shock absorbing spring.
7. The plastic pellet cutting and screening integrated device according to claim 1, characterized in that: The driving control module comprises a controller and a plurality of air cylinders, the workbench is provided with a mounting plate for fixing the air cylinders, the air cylinders are symmetrically arranged on the mounting plate, and the air cylinders are connected with the driving levers.
8. The plastic pellet cutting and screening integrated device according to claim 4, characterized in that: The mounting rail is transversely arranged in the mounting groove, and a plurality of fixed screw holes are further arranged on the mounting rail and the fixed seat.