Anti-corrosion steel processing sorting machine
By designing a corrosion-resistant steel processing and sorting machine, and utilizing a combination of a material platform, a sorting mechanism, and a weighing sensor, the problem of low sorting efficiency for semi-finished steel bars was solved, achieving automated sorting of steel bars and improving production efficiency.
Patent Information
- Application Number
- CN202423295198.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the current anti-corrosion steel processing, the sorting efficiency of semi-finished steel bars is low and cannot meet production needs.
A corrosion-resistant steel processing and sorting machine was designed. Through a combination of a material platform, a material sorting mechanism, a sorting and unloading mechanism, and a weighing sensor, the machine achieves automatic sorting of steel bars. The equipment includes a material platform, a material sorting mechanism, a sorting and unloading mechanism, and a weighing sensor. The weighing sensor controls a cylinder and a drive chain to achieve single-layer rolling, limiting, and sorting of the steel bars.
It improved the efficiency of steel bar sorting, realized the automated sorting of steel bars, and met production needs.
Smart Images

Figure CN223575567U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of anti-corrosion steel production equipment, specifically an anti-corrosion steel processing and sorting machine. Background Technology
[0002] Corrosion-resistant steel is produced by processing and refining steel bars to achieve the corresponding structural shape. As a semi-finished product, steel bars need to be sorted before processing. This sorts the mixed steel bars into the corresponding placement areas according to their different lengths and weights, which facilitates subsequent processing. Currently, the sorting of semi-finished steel bars is done manually, separating steel bars of the corresponding sizes. Manual sorting is labor-intensive and inefficient, and cannot meet production needs. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a corrosion-resistant steel processing and sorting machine to solve the problem of low efficiency in the existing steel bar semi-finished raw material sorting process.
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a corrosion-resistant steel processing and sorting machine includes a material platform, a material distribution mechanism is arranged on the outer side of the material platform, and a sorting and unloading mechanism is arranged at the outer end of the material distribution mechanism. The surface of the material platform is inclined, tilted towards the material distribution mechanism. The material distribution mechanism includes an edge plate, and a unloading plate is inclinedly connected between the edge plate and the outer side of the material platform. The unloading plate is inclined from high to low from the side of the material platform towards the inner side of the edge plate. A diagonal bar is inclined on one side of the edge plate towards the material platform, and a limit rod is inclined at the bottom of the diagonal bar. A drive chain is arranged parallel to the side of the edge plate on the inner side of the edge plate. A limit block is installed inside the drive chain, and a cylinder is installed on the side of the feeding plate, inside the limit block. A weighing sensor is installed on the drive chain, and the weighing sensor and the cylinder are connected by a drive mechanism. The material platform receives the steel bars, which roll off the material platform onto the feeding plate. The limit rod above the feeding plate limits the steel bars, limiting only a single layer of steel bars to roll off the feeding plate. At the same time, the limit block limits the steel bars at the bottom of the feeding plate. The weighing sensor controls the cylinder to lift the single steel bar at the limit block position and feed it onto the drive chain. The drive chain then moves the steel bar to the sorting and feeding mechanism for feeding.
[0005] The preferred structure of this solution includes multiple feeding plates evenly distributed along the length of the material platform, multiple diagonal braces evenly distributed along the length of the edge plate, and the feeding plates and diagonal braces being connected to the reinforcing steel.
[0006] The preferred structure of this solution also includes the following: the limiting rod and the unloading plate are arranged in parallel; the distance between the limiting rod and the unloading plate is greater than the diameter of the steel; the limiting rod is set in the height direction of the unloading plate; and the limiting operation is performed within a certain height range on the limiting rod to ensure that only a single layer of steel bars can roll and move on the unloading plate.
[0007] As another preferred structure of this solution, the sorting and unloading mechanism includes an operating plate symmetrically extending at the outer end of the drive chain. A drive shaft is arranged inside the operating plate, and multiple drive shafts are distributed along the length of the operating plate. A chain is arranged on the multiple drive shafts between the outer ends of the operating plate. A unloading rack is arranged at a downward angle on the outer side of the operating plate. A first unloading block and a second unloading block are symmetrically arranged inside the operating plate. A rotating motor is arranged on the chain, which drives the drive shaft to rotate, thereby moving the steel bars between the operating plates. The lifting and lowering of the first and second unloading blocks controls the unloading of the steel bars to the unloading racks at different positions.
[0008] As another preferred structure of this solution, the surfaces of the first and second feeding blocks are inclined in opposite directions. By inclining the surfaces of the first and second feeding blocks, it is easier to control the feeding direction of the steel bars during the driving process, thereby enabling the steel bars to be fed onto different unloading racks.
[0009] As another preferred structure of this solution, a first electric telescopic rod and a second electric telescopic rod are respectively installed between the bottom of the first and second feeding blocks and the bottom of the operating plate. The first and second feeding blocks are driven to move up and down through the first and second electric telescopic rods to control the feeding operation of the steel bars.
[0010] As another preferred structure of this solution, the operating panel can be extended, and multiple unloading racks are set along the length of the operating panel. Multiple first and second unloading blocks are set along the length of the operating panel. By setting multiple unloading racks and multiple unloading blocks, the separation and unloading operation of steel bars of various specifications can be realized, thereby realizing the sorting operation of steel bars.
[0011] The beneficial effect of this utility model is that by setting up a material separating mechanism to separate paired steel bars individually and move them to the sorting and unloading mechanism, and by setting up a weighing sensor based on the weight of steel bars of different lengths, steel bars of different weights are unloaded and loaded from the sorting and unloading mechanism, thereby realizing the sorting and unloading operation of steel bars. The specific implementation method is further described in the following embodiments. Attached Figure Description
[0012] Figure 1 This is an overall axonometric view of the present invention;
[0013] Figure 2 This is a schematic diagram of the overall structure on the other side of the whole;
[0014] Figure 3 This is a schematic diagram of the overall structure on the upper side;
[0015] In the diagram: 1 Material platform, 2 Feeding plate, 3 Inclined bar, 4 Edge plate, 5 Limiting block, 6 Cylinder, 7 Drive chain, 8 Limiting rod, 9 Operation panel, 10 Drive shaft, 11 Unloading rack, 12 Chain, 13 First feeding block, 14 Second feeding block, 15 First telescopic rod, 16 Second telescopic rod; Detailed Implementation
[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0017] See Figure 1 and Figure 2 The system includes a material platform, a material distribution mechanism on the outer side of the material platform, and a sorting and unloading mechanism at the outer end of the material distribution mechanism. The surface of the material platform is inclined towards the material distribution mechanism. The material distribution mechanism includes an edge plate, and a unloading plate is inclinedly connected between the edge plate and the outer side of the material platform. The unloading plate is inclined from the side of the material platform towards the inside of the edge plate. A diagonal bar is inclined towards the material platform on one side of the edge plate, and a limit rod is inclined at the bottom of the diagonal bar. A drive chain is parallel to the side of the edge plate. A limit block is located at the outer end of the unloading plate inside the drive chain. A cylinder is located on the side of the unloading plate inside the limit block. A weighing sensor is installed on the drive chain, and the weighing sensor is driven to the cylinder. The system supports the steel bars by setting up the material platform. The reinforcing bars roll from the material platform onto the unloading plate. A limiting rod above the unloading plate restricts the flow of a single layer of reinforcing bars, ensuring only one layer can roll onto the unloading plate at a time. Simultaneously, a limiting block further restricts the reinforcing bars at the bottom of the unloading plate. A weighing sensor controls a cylinder to lift the individual reinforcing bar at the limiting block position and place it onto a drive chain. The drive chain then moves the reinforcing bar to the sorting and unloading mechanism for further unloading. Multiple unloading plates are evenly distributed along the length of the material platform, and multiple diagonal rods are evenly distributed along the length of the edge plates. The unloading plate and diagonal rods support the reinforcing bars. The limiting rods are parallel to the unloading plates, with a distance greater than the diameter of the steel. The limiting rods are positioned along the height of the unloading plate, restricting movement within a certain height range to ensure only a single layer of reinforcing bars can roll onto the unloading plate.
[0018] Example 1: A material platform is set up to receive the reinforcing bars. The reinforcing bars roll off the platform onto a feeding plate. A limiting rod above the feeding plate limits the flow of the reinforcing bars, allowing only a single layer to roll off. Simultaneously, a limiting block further limits the reinforcing bars at the bottom of the feeding plate. A weighing sensor controls a cylinder to lift the individual reinforcing bars at the limiting block position and feed them onto a drive chain. The drive chain then moves the reinforcing bars to a sorting and feeding mechanism for further feeding.
[0019] See Figure 2 and Figure 3 The sorting and unloading mechanism includes operating plates symmetrically extending from the outer ends of a drive chain. Multiple drive shafts are arranged within the operating plates, distributed along the length of the operating plates. Chains are mounted on these drive shafts between the outer ends of the operating plates. Unloading racks are inclined downwards on the outer side of the operating plates. First and second unloading blocks are symmetrically arranged within the operating plates. A rotating motor is mounted on the chain, driving the drive shafts to rotate and moving the reinforcing bars between the operating plates. The lifting and lowering of the first and second unloading blocks controls the unloading of the reinforcing bars onto unloading racks at different positions. The surfaces of the first and second unloading blocks are inclined in opposite directions. By adjusting the lifting and lowering of the first and second unloading blocks... The surfaces of the first and second unloading blocks are inclined to facilitate control of the unloading direction of the reinforcing bars during the driving process, thereby enabling the reinforcing bars to be unloaded onto different unloading racks. A first and second electric telescopic rod are respectively installed between the bottom of the first and second unloading blocks and the bottom of the operating plate. The first and second electric telescopic rods drive the first and second unloading blocks to move up and down, controlling the unloading operation of the reinforcing bars. The operating plate can be extended, and multiple unloading racks and first and second unloading blocks are arranged along the length of the operating plate. By setting multiple unloading racks and multiple unloading blocks, the separation and unloading operation of reinforcing bars of various specifications can be achieved, thereby realizing the sorting operation of reinforcing bars.
[0020] Example 2: The steel bars are moved between the operating panels by driving the drive shaft to rotate. The first and second electric telescopic rods are controlled by a controller connected to a weighing sensor. The controller lifts and unloads steel bars of the corresponding weight. Different parameters are set to realize the sorting and unloading operation of the steel bars, and the steel bars are lifted and dropped onto the unloading rack. Alternatively, a weighing sensor is set on the drive shaft and connected to the first and second electric telescopic rods to control the unloading operation of steel bars of the corresponding weight, thus realizing automatic sorting operation.
[0021] During implementation, a crane is used to load piles of steel bars onto a material platform. The platform receives the bars, which then roll onto a discharge plate. A limiting rod above the discharge plate restricts the flow of only one layer of bars at a time. Simultaneously, a limiting block further restricts the bars at the bottom of the discharge plate. A weighing sensor controls a cylinder to lift individual bars at the limiting block position and discharge them onto the drive chain. When the weighing sensor detects a shortage on the drive chain, the cylinder activates, lifting bars from one side of the limiting block and discharging them onto the drive chain. On the moving chain, drive motors are installed at both ends of the drive chain to drive the rotation. The movement of the drive chain moves the steel bars to the sorting and unloading mechanism for unloading. The steel bars move between the operating plates, and the drive shaft rotates to move the steel bars between the operating plates. The first and second electric telescopic rods are controlled by a controller connected to the weighing sensor with a time delay. The controller drives the steel bars of the corresponding weight to be lifted and unloaded. Different parameters are set to realize the sorting and unloading operation of the steel bars. The steel bars are lifted and dropped onto the unloading rack, realizing the automatic sorting operation of the steel bars.
Claims
1. A corrosion-resistant steel processing and sorting machine, comprising a material table (1), characterized in that: A material distribution mechanism is provided on the outer side of the material platform. A sorting and unloading mechanism is provided at the outer end of the material distribution mechanism. The surface of the material platform is inclined and tilted towards the material distribution mechanism. The material distribution mechanism includes an edge plate (4). A unloading plate (2) is inclinedly connected between the edge plate and the outer side of the material platform. The unloading plate is inclined from the side of the material platform to the inside of the edge plate from high to low. A diagonal rod (3) is inclined on one side of the edge plate towards the material platform. A limit rod (8) is inclined at the bottom of the diagonal rod. A drive chain (7) is arranged parallel to the side of the edge plate. A limit block (5) is provided at the outer end of the unloading plate inside the drive chain. A cylinder (6) is provided on the side of the unloading plate inside the limit block. A weighing sensor is provided on the drive chain. The weighing sensor and the cylinder are driven together.
2. The anti-corrosion steel processing and sorting machine according to claim 1, characterized in that: Multiple feeding plates (2) are evenly distributed along the length of the material platform (1), and multiple inclined rods (3) are evenly distributed along the length of the edge plate (4).
3. The anti-corrosion steel processing and sorting machine according to claim 1, characterized in that: The limiting rod (8) is arranged parallel to the unloading plate (2), and the distance between the limiting rod and the unloading plate is greater than the diameter of the steel.
4. The anti-corrosion steel processing and sorting machine according to claim 1, characterized in that: The sorting and unloading mechanism includes an operating plate (9) symmetrically extended at the outer end of the drive chain (7). A drive shaft (10) is arranged inside the operating plate. Multiple drive shafts are distributed along the length of the operating plate. A chain (12) is arranged between the outer ends of the multiple drive shafts. A unloading rack (11) is arranged downwardly on the outer side of the operating plate. A first unloading block (13) and a second unloading block (14) are symmetrically arranged inside the operating plate.
5. The anti-corrosion steel processing and sorting machine according to claim 4, characterized in that: The surfaces of the first feeding block (13) and the second feeding block (14) are inclined, and the inclination directions of the surfaces of the first feeding block and the second feeding block are opposite.
6. The anti-corrosion steel processing and sorting machine according to claim 4, characterized in that: A first electric telescopic rod (15) and a second electric telescopic rod (16) are respectively provided between the bottom of the first feeding block (13) and the bottom of the second feeding block (14) and the bottom of the operating panel.
7. The anti-corrosion steel processing and sorting machine according to claim 4, characterized in that: The operating panel (9) can be extended, and multiple unloading racks (11) are provided along the length of the operating panel. Multiple first unloading blocks (13) and second unloading blocks (14) are provided along the length of the operating panel.