Pattern drawing device for Hunan embroidery product production
By setting up an air supply box and an air blowing seat on the embroidery adhesive backing, and using a heater or room temperature air to keep the embroidery adhesive backing dry or ventilated, the problem of the embroidery adhesive backing losing support under environmental influences is solved, and the stability and precision of the embroidery process are achieved.
Patent Information
- Application Number
- CN202422883922.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In existing technologies, water-soluble or hot-melt embroidery adhesive backings are prone to losing their supporting function under environmental influences, resulting in insufficient stability during the embroidery process.
A pattern drawing device for Hunan embroidery production was designed. By setting an air supply box and an air blowing seat on the embroidery adhesive backing, a heater is used to dry the hot air or deliver room temperature air to keep the embroidery adhesive backing dry or allow air circulation, thus avoiding support failure caused by environmental factors.
It effectively maintains the support effect of the embroidery adhesive backing, ensures the stability of the embroidery adhesive backing during the embroidery process, and prevents water-soluble embroidery adhesive from melting due to moisture or heat-melting embroidery adhesive from losing its support due to softening due to temperature.
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Figure CN223576742U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to xiang embroidery product production technical field, more specifically, the utility model relates to a pattern drawing device for xiang embroidery product production. BACKGROUND
[0002] Xiang embroidery is a traditional Chinese handicraft, known for its delicate techniques and unique style, xiang embroidery products realize the drawing of patterns through computer embroidery technology, which can greatly improve the efficiency and accuracy of pattern drawing, and can maintain the consistency of patterns.
[0003] Embroidery glue bottom lining plays an important role in computer embroidery process, its main role is to provide necessary support and stability during embroidery process to ensure the quality of embroidery.
[0004] When the prior art uses water-soluble embroidery glue bottom lining, because this kind of embroidery glue bottom lining can be dissolved in water, it is suitable for most fabrics, and can be washed off with water after embroidery is completed, therefore, during the pattern drawing process, a dry environment needs to be maintained, when the fabric is damp, the water-soluble embroidery glue bottom lining will be affected by moisture and "melted", thereby losing the supporting effect, when the prior art uses hot-melt embroidery glue bottom lining, it is melted and adhered to the fabric by heating, and becomes hard after cooling to provide support, this kind of embroidery glue bottom lining is generally not easy to remove, and is suitable for permanent support requirements, however, during the pattern drawing process, the temperature of the embroidery machine needs to be avoided to be too high to cause the hot-melt embroidery glue bottom lining to "soften".
[0005] Therefore, no matter water-soluble or hot-melt embroidery glue bottom lining is used, the support and stability of the embroidery glue bottom lining need to be ensured. UTILITY MODEL CONTENTS
[0006] The pattern drawing device for xiang embroidery product production provided by the utility model solves the problem that when the prior art uses water-soluble or hot-melt embroidery glue bottom lining, the embroidery glue bottom lining is easily affected by the environment and loses the supporting effect.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a pattern drawing device for xiang embroidery product production, comprising a rack, an embroidery mechanism is installed on the rack, a supporting mechanism is arranged below the embroidery mechanism; the supporting mechanism comprises a mounting table, a supporting frame is fixedly installed on the mounting table, a supporting block is movably installed on the supporting frame, a treatment port is formed in the middle of the supporting block, a gas supply tank is fixedly installed on the mounting table, a gas blowing seat is arranged below the supporting block, the gas blowing seat is located on one side of the gas supply tank, and the gas blowing seat and the gas supply tank are connected through a gas guide pipe, a gas blowing hole is formed in the gas blowing seat, and the gas blowing hole and the treatment port are correspondingly arranged; the embroidery glue bottom lining is laid on the supporting block, the fabric is located on the embroidery glue bottom lining, and the pattern drawing position of the fabric coincides with the position of the treatment port.
[0008] In a preferred embodiment, the inside of the gas supply tank is provided with a gas pump and a heater, the output of the gas pump is connected with the gas guide pipe, and the heater is located at one side of the gas guide pipe.
[0009] In a preferred embodiment, the bottom of the installation table is fixedly provided with a linear driver, the output of the linear driver is fixedly connected with the bottom of the air blowing seat, the inside of the installation table is penetrated by a guide column, and the top of the guide column is fixedly connected with the bottom of the air blowing seat.
[0010] In a preferred embodiment, the two ends of the support block are provided with backflow holes, the backflow holes are located away from the processing port, the bottom of the support block is provided with a shunt mechanism corresponding to the position of the backflow hole, and the backflow hole and the shunt mechanism are in communication.
[0011] In a preferred embodiment, the shunt mechanism comprises a vertical flow guide cover, one side of the vertical flow guide cover is fixedly provided with a horizontal flow guide cover, the inside of the vertical flow guide cover and the horizontal flow guide cover are both provided with flow guide channels, and the flow guide channels of the vertical flow guide cover and the horizontal flow guide cover are in communication.
[0012] In a preferred embodiment, the two ends of the support block are detachably provided with clamp mechanisms, the two groups of clamp mechanisms are located above the two ends of the embroidery rubber bottom lining respectively, and the clamp mechanisms are located away from the processing port.
[0013] In a preferred embodiment, the clamp mechanism comprises a fixed block, the fixed block is detachably installed on one side of the support block through a screw, the fixed block is detachably connected with a movable block through a bolt, one side of the movable block is fixedly provided with a pressing plate, and the pressing plate is located above the embroidery rubber bottom lining.
[0014] In a preferred embodiment, one end of the support block is provided with an adjusting frame, an adjusting wheel is rotatably installed on the adjusting frame, the adjusting wheel is fixedly connected with one end of the support block, a positioning piece is threadedly connected with the adjusting frame, and one end of the positioning piece positions the adjusting wheel.
[0015] In a preferred embodiment, the embroidery mechanism comprises a thread rack assembly, the thread rack assembly is provided with a tension adjusting assembly, the output of the thread rack assembly is provided with an embroidery head assembly, and the embroidery head assembly is located above the support block.
[0016] The embroidery mechanism has the advantages that:
[0017] This invention, when using a water-soluble embroidery adhesive backing, first heats the air supplied through the air duct by turning on the heater, then blows hot air out of the air outlet to dry the fabric on the embroidery adhesive backing. Finally, the embroidery pattern is drawn, keeping the fabric on the embroidery adhesive backing dry during the embroidery pattern drawing process. This prevents the water-soluble embroidery adhesive from "melting" due to a humid environment, which would reduce the supporting effect of the embroidery adhesive backing.
[0018] This invention improves air circulation in the fabric of the embroidery backing by turning off the heater and allowing the air pump to deliver room temperature air when the embroidery backing is made of hot-melt embroidery adhesive material. This prevents the mechanical temperature generated during the embroidery process from affecting the embroidery backing and causing it to "soften" and lose its supporting function due to the increased temperature. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the frame structure of this utility model.
[0020] Figure 2 This is a schematic diagram of the embroidery mechanism of this utility model.
[0021] Figure 3 This is a schematic diagram of the support mechanism of this utility model.
[0022] Figure 4 This is a schematic diagram of the position of the linear actuator of this utility model.
[0023] Figure 5 This is a schematic diagram showing the location of the diversion mechanism of this utility model.
[0024] Figure 6 This is a top view of the support block structure of this utility model.
[0025] Figure 7 This is a schematic diagram of the clamping mechanism of this utility model.
[0026] Figure 8 This is a schematic diagram of the diversion mechanism of this utility model.
[0027] The reference signs are: 1, rack; 2, embroidery mechanism; 21, thread rack assembly; 22, tension adjusting assembly; 23, embroidery head assembly; 24, cloth; 25, embroidery rubber bottom lining; 3, supporting mechanism; 31, mounting table; 32, supporting frame; 33, supporting block; 331, processing port; 332, backflow hole; 34, air supply box; 341, air pump; 342, heater; 35, air blowing seat; 351, air blowing hole; 36, linear driver; 37, adjusting frame; 371, adjusting wheel; 372, positioning piece; 38, guide column; 4, clamp mechanism; 41, fixed block; 42, movable block; 43, pressing plate; 5, shunt mechanism; 51, vertical flow guide cover; 52, transverse flow guide cover; 53, flow guide channel. DETAILED DESCRIPTION
[0028] The following detailed description of the application is made in conjunction with the accompanying drawings, it is necessary to point out here that the following detailed description is only used to further illustrate the application, and cannot be understood as limiting the scope of protection of the application, and those skilled in the art can make some non-essential improvements and adjustments to the application according to the above application content.
[0029] Referring to the drawings Figures 1 to 6 A pattern drawing device for Xiang embroidery product production, comprising a rack 1, an embroidery mechanism 2 is installed on the rack 1, and a supporting mechanism 3 is arranged below the embroidery mechanism 2; the supporting mechanism 3 comprises a mounting table 31, the supporting frame 32 is fixedly installed on the mounting table 31, the supporting block 33 is movably installed on the supporting frame 32, the middle part of the supporting block 33 is provided with a processing port 331, the air supply box 34 is fixedly installed on the mounting table 31, the air blowing seat 35 is arranged below the supporting block 33, the air blowing seat 35 is located on one side of the air supply box 34, and the air blowing seat 35 and the air supply box 34 are connected through an air guide pipe, the air blowing hole 351 is formed in the air blowing seat 35, and the air blowing hole 351 and the processing port 331 are correspondingly arranged; the embroidery rubber bottom lining 25 is laid on the supporting block 33, the cloth 24 is located on the embroidery rubber bottom lining 25, and the pattern drawing position of the cloth 24 coincides with the position of the processing port 331.
[0030] It should be noted that the rack 1 is fixedly connected with the supporting mechanism 3, and the two ends of the supporting block 33 are connected with the supporting frame 32 through the rotating shafts.
[0031] Further, the air pump 341 and the heater 342 are installed in the air supply box 34, and the output port of the air pump 341 is connected with the air guide pipe, and the heater 342 is located on one side of the air guide pipe.
[0032] It should be noted that the heater 342 can be provided with two groups, which are arranged on the two sides of the air guide pipe respectively, so as to accelerate the heating speed, and the input port of the air pump 341 is in communication with the outside of the air supply box 34.
[0033] In the embodiment, the specific implementation scenario is that: the embroidery rubber bottom pad 25 is laid on the supporting block 33, the cloth 24 is covered on the embroidery rubber bottom pad 25, the pattern drawing position of the cloth 24 is located at the processing port 331, and then the embroidery pattern is drawn by the embroidery mechanism 2. During the embroidery pattern drawing process, the external air is extracted by the air pump 341 and delivered to the air blowing seat 35, and then the air blowing hole 351 blows the air from the bottom to the processing port 331. When the embroidery rubber bottom pad 25 is made of a water-soluble embroidery rubber material, the heater 342 is first turned on to heat the air delivered in the air guide pipe, and then the hot air is blown out of the air blowing hole 351, so as to dry the cloth 24 on the embroidery rubber bottom pad 25 by hot air, and finally the embroidery pattern drawing operation is performed, so that the cloth 24 on the embroidery rubber bottom pad 25 is kept dry during the embroidery pattern drawing process, so as to avoid the water-soluble embroidery rubber being affected by the humid environment and being “dissolved”, which reduces the supporting effect of the embroidery rubber bottom pad 25. When the embroidery rubber bottom pad 25 is made of a hot-melt embroidery rubber material, the heater 342 is turned off to make the air pump 341 deliver room temperature air, so as to increase the air circulation of the cloth 24 on the embroidery rubber bottom pad 25, and avoid the mechanical temperature generated by the embroidery mechanism 2 affecting the embroidery rubber bottom pad 25, so that the embroidery rubber bottom pad 25 is “softened” due to the heating and loses the supporting effect.
[0034] Further, the bottom of the mounting table 31 is fixedly provided with a linear driver 36, the output end of the linear driver 36 is fixedly connected with the bottom of the air blowing seat 35, the inside of the mounting table 31 is penetrated by a guide column 38, and the top end of the guide column 38 is fixedly connected with the bottom of the air blowing seat 35.
[0035] It should be noted that the linear driver 36 is a pneumatic cylinder, which is used to drive the air blowing seat 35 to ascend and descend to adjust the height, and the guide column 38 plays a guiding role to make the air blowing seat 35 move vertically to adjust the height.
[0036] Referring to the drawings in the specification Figure 8 The two ends of the supporting block 33 are both provided with a backflow hole 332, the backflow hole 332 is arranged in a staggered manner with the processing port 331, the bottom of the supporting block 33 is provided with a shunt mechanism 5 corresponding to the position of the backflow hole 332, and the backflow hole 332 and the shunt mechanism 5 are communicated.
[0037] It should be noted that the top of the backflow hole 332 is flush with the top of the processing port 331, and the backflow hole 332 is designed as an open hole upward and downward.
[0038] Further, the shunt mechanism 5 comprises a vertical flow guide cover 51, one side of the vertical flow guide cover 51 is fixedly provided with a horizontal flow guide cover 52, the inside of the vertical flow guide cover 51 and the horizontal flow guide cover 52 are both provided with a flow guide channel 53, and the flow guide channel 53 of the vertical flow guide cover 51 and the flow guide channel 53 of the horizontal flow guide cover 52 are communicated.
[0039] It should be noted that when the two ends of the support block 33 are closed, the upward blowing of the blowing seat 35 will cause air to accumulate between the embroidery rubber bottom pad 25 and the support block 33, thereby causing the embroidery rubber bottom pad 25 to swell, affecting the accuracy of the embroidery pattern drawing. By designing the guide channel 53 of the vertical fairing 51 to be perpendicular to the guide channel 53 of the horizontal fairing 52, the top of the guide channel 53 of the vertical fairing 51 is connected to the bottom of the backflow hole 332. When air accumulates between the embroidery rubber bottom pad 25 and the support block 33, the accumulated air can be discharged in time through the backflow hole 332. The accumulated air is then discharged to one side in an L-shaped direction by the shunt mechanism 5, avoiding affecting the upward blowing of the blowing seat 35, and effectively solving the problem of the embroidery rubber bottom pad 25 swelling due to air accumulation between the embroidery rubber bottom pad 25 and the support block 33.
[0040] With reference to the drawings accompanying the specification Figure 7 The two ends of the support block 33 are detachably mounted with the clamp mechanism 4, and the two sets of clamp mechanisms 4 are located above the two ends of the embroidery rubber bottom pad 25, and the clamp mechanism 4 is arranged in a staggered manner with the treatment port 331.
[0041] It should be noted that the clamp mechanism 4 is used to position the embroidery rubber bottom pad 25.
[0042] Further, the clamp mechanism 4 includes a fixed block 41, which is detachably mounted on one side of the support block 33 by screws. The movable block 42 is detachably connected to the fixed block 41 by bolts. The movable block 42 is fixedly provided with a pressing plate 43 on one side, and the pressing plate 43 is located above the embroidery rubber bottom pad 25.
[0043] It should be noted that the fixed block 41 is fixed on one side of the support block 33 to support the movable block 42, and the pressing plate 43 is used to press and position the embroidery rubber bottom pad 25, thereby avoiding displacement of the embroidery rubber bottom pad 25 and affecting the supporting effect.
[0044] Further, one end of the support block 33 is provided with an adjusting frame 37, and the adjusting frame 37 is rotatably installed with an adjusting wheel 371, and the adjusting wheel 371 is fixedly connected to one end of the support block 33. The adjusting frame 37 is threadedly connected with a positioning member 372, and one end of the positioning member 372 positions the adjusting wheel 371.
[0045] It should be noted that the surface of the adjusting wheel 371 is provided with a clamping groove, and one end of the positioning member 372 is provided with a clamping block. When the clamping block enters the clamping groove, the adjusting wheel 371 cannot rotate, and the support block 33 is positioned after adjusting the inclination angle.
[0046] With reference to the drawings accompanying the specification Figure 2The embroidery mechanism 2 comprises a thread rack assembly 21, a tension adjusting assembly 22 is mounted on the thread rack assembly 21, an output end of the thread rack assembly 21 is mounted with an embroidery head assembly 23, and the embroidery head assembly 23 is located above the supporting block 33.
[0047] It should be noted that the thread is sent through the thread rack assembly 21, the thread tension is adjusted through the tension adjusting assembly 22, and the embroidery head assembly 23 mainly comprises a needle bar and an embroidery needle, and the embroidery needle is used for drawing an embroidery pattern on the cloth 24.
[0048] The above embodiment only expresses several implementation manners of the utility model, the description is more specific and detailed, but it cannot be understood as the limitation of the utility model patent scope. It should be pointed out that, for ordinary skilled persons in the art, without departing from the utility model concept, a plurality of deformations and improvements can be made, and these all belong to the protection scope of the utility model.
Claims
1. A pattern drawing device for producing Hunan embroidery products, comprising a frame (1), wherein an embroidery mechanism (2) is mounted on the frame (1), characterized in that: A support mechanism (3) is provided below the embroidery mechanism (2); The support mechanism (3) includes a mounting platform (31), a support frame (32) is fixedly mounted on the mounting platform (31), a support block (33) is movably mounted on the support frame (32), a processing port (331) is opened in the middle of the support block (33), an air supply box (34) is fixedly mounted on the mounting platform (31), an air blowing seat (35) is provided below the support block (33), the air blowing seat (35) is located on one side of the air supply box (34), and the air blowing seat (35) and the air supply box (34) are connected by an air guide pipe, an air blowing hole (351) is opened on the air blowing seat (35), and the air blowing hole (351) is correspondingly arranged with the processing port (331); Embroidery adhesive backing (25) is laid on support block (33), and fabric (24) is located on embroidery adhesive backing (25), with the pattern drawing position of fabric (24) coinciding with the position of processing opening (331).
2. The pattern drawing device for producing Hunan embroidery products according to claim 1, characterized in that: The air supply box (34) is equipped with an air pump (341) and a heater (342), and the output port of the air pump (341) is connected to the air guide pipe, and the heater (342) is located on one side of the air guide pipe.
3. The pattern drawing device for producing Hunan embroidery products according to claim 2, characterized in that: A linear driver (36) is fixedly installed at the bottom of the mounting platform (31), and the output end of the linear driver (36) is fixedly connected to the bottom of the air blowing seat (35). A guide column (38) runs through the interior of the mounting platform (31), and the top end of the guide column (38) is fixedly connected to the bottom of the air blowing seat (35).
4. The pattern drawing device for producing Hunan embroidery products according to claim 3, characterized in that: The support block (33) has return holes (332) at both ends, and the return holes (332) are offset from the processing port (331). A diversion mechanism (5) is installed at the bottom of the support block (33) corresponding to the position of the return holes (332), and the return holes (332) and the diversion mechanism (5) are connected.
5. The pattern drawing device for producing Hunan embroidery products according to claim 4, characterized in that: The diversion mechanism (5) includes a vertical flow guide hood (51), and a horizontal flow guide hood (52) is fixedly provided on one side of the vertical flow guide hood (51). Both the vertical flow guide hood (51) and the horizontal flow guide hood (52) have flow guide channels (53) inside, and the flow guide channels (53) of the vertical flow guide hood (51) and the flow guide channels (53) of the horizontal flow guide hood (52) are connected.
6. The pattern drawing device for producing Hunan embroidery products according to claim 5, characterized in that: Both ends of the support block (33) can be detachably installed with clamping mechanisms (4), and the two sets of clamping mechanisms (4) are located above the two ends of the embroidery adhesive backing (25), and the clamping mechanisms (4) are misaligned with the processing port (331).
7. The pattern drawing device for producing Hunan embroidery products according to claim 6, characterized in that: The clamping mechanism (4) includes a fixed block (41), and the fixed block (41) is detachably installed on one side of the support block (33) by screws. A movable block (42) is detachably connected to the fixed block (41) by bolts. A pressure plate (43) is fixedly provided on one side of the movable block (42), and the pressure plate (43) is located above the embroidery adhesive backing (25).
8. The pattern drawing device for producing Hunan embroidery products according to claim 7, characterized in that: One end of the support block (33) is provided with an adjustment frame (37), an adjustment wheel (371) is rotatably mounted on the adjustment frame (37), and the adjustment wheel (371) is fixedly connected to one end of the support block (33). A positioning component (372) is threadedly connected to the adjustment frame (37), and one end of the positioning component (372) positions the adjustment wheel (371).
9. A pattern drawing device for producing Hunan embroidery products according to claim 8, characterized in that: The embroidery mechanism (2) includes a thread frame assembly (21), on which a tension adjustment assembly (22) is installed. An embroidery head assembly (23) is installed at the output end of the thread frame assembly (21), and the embroidery head assembly (23) is located above the support block (33).