Expansion tank leakage detection device
By integrating level and pressure sensors onto the expansion tank and using a motor-driven bevel gear system to adjust the camera position, rapid and accurate detection of expansion tank leaks is achieved. This solves the problems of complexity in detecting large expansion tanks and cleaning up water stains, and simplifies the operation process.
Patent Information
- Application Number
- CN202520022619.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-01-06
AI Technical Summary
In the existing technology, when using the immersion method to test large or heavy expansion tanks, it is necessary to use lifting equipment to move the tank, and the water stains remaining on the surface after the test need to be dried and cleaned, which increases the complexity of the operation.
An expansion tank leakage detection device was designed, which includes a liquid level sensor, a pressure sensor and a vision detection component. The device judges leakage by combining changes in air pressure and liquid level, and uses a motor-driven bevel gear system to adjust the position of the camera to quickly locate the leakage point.
There is no need to move the expansion tank. By combining pressure and liquid level monitoring, the accuracy of leak detection is improved, the workload of staff and the search time are reduced, and the operation process is simplified.
Smart Images

Figure CN223581310U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of detection device technology, specifically an expansion tank leakage detection device. Background Technology
[0002] An expansion tank is a device that, when water loss reduces pressure, causes the gas pressure inside the tank to exceed the water pressure. In this case, the gas expands, squeezing out the water from the air bladder and replenishing the system.
[0003] In the prior art, when using the immersion method to detect large or heavy expansion tanks, it is necessary to use lifting equipment to move the tank, and the water stains remaining on the surface after the test need to be dried and cleaned, which increases the complexity of the operation. Based on this, the present invention designs an expansion tank leakage detection device to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide an expansion tank leakage detection device to solve the problems mentioned in the background art, such as the need to use lifting equipment to move the tank when using the immersion method to detect large or heavy expansion tanks, and the need to dry and clean the water stains remaining on the surface after the test, which increases the complexity of the operation.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an expansion tank leakage detection device, comprising an expansion tank body, a support leg fixedly connected to the outer ring surface of the expansion tank body, a detection mechanism provided at the top of the support leg, the detection mechanism comprising a liquid level sensor, a reinforcing ring, and a second pressure sensor, a crossbar fixedly connected to the top of the liquid level sensor, one end of the crossbar fixedly connected to the inner wall of a sealing cap, one side of the inner wall of the sealing cap fixedly connected to the second pressure sensor, the second pressure sensor electrically connected to a first pressure sensor, one side of the first pressure sensor fixedly connected to the inner ring surface of the reinforcing ring, the outer ring surface of the reinforcing ring fixedly connected to the inner wall of the expansion tank body, an electrical control box fixedly connected to the outer ring surface of the expansion tank body, the electrical control box being electrically connected to the first pressure sensor, an audible and visual alarm fixedly connected to one side of the electrical control box, and the audible and visual alarm being electrically connected to the liquid level sensor.
[0006] Preferably, a sealing ring one is fixedly connected to the top of the expansion tank body, the inner wall of the sealing ring one is connected to the sealing cover by threads, and a sealing ring two is fixedly connected to the inner wall of the sealing cover.
[0007] Preferably, the top of the sealing cap is fixedly connected to a connecting pipe, and a feed inlet is provided on one side of the connecting pipe, with the bottom of the feed inlet fixedly connected to the sealing cap.
[0008] Preferably, a second bevel gear is rotatably connected to the outer ring surface of the expansion tank body, and a first bevel gear meshes with the top of the second bevel gear, with one end of the first bevel gear rotatably connected to the expansion tank body.
[0009] Preferably, the output shaft of the motor is fixedly connected to one side of the bevel gear, a support frame is fixedly connected to the bottom of the motor, and one side of the support frame is fixedly connected to the outer ring surface of the expansion tank body.
[0010] Preferably, a connector is fixedly connected to the bottom of the second bevel gear, an electric push rod is fixedly connected to one side of the connector, and a connecting frame is fixedly connected to one end of the electric push rod.
[0011] Preferably, the top of the connecting frame is slidably connected to the connecting piece, the connecting frame is L-shaped, and a visual inspection component is fixedly connected to the top of the connecting frame, with a camera fixedly connected to one end of the visual inspection component.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] (1) This utility model can assist in the stable installation and use of pressure sensor 1 inside the expansion tank body by means of a reinforcing ring. Pressure sensor 1 and pressure sensor 2 can be used to detect the air pressure on the side wall and top of the expansion tank body respectively. Based on the air pressure change, it can be determined whether there is a leak in the expansion tank body. When the air pressure inside the expansion tank body changes and the liquid level sensor detects that the liquid level inside the expansion tank body decreases, the audible and visual alarm will be triggered. By combining pressure monitoring and liquid level monitoring, the accuracy of the leak judgment of the expansion tank body can be improved. There is no need to move the expansion tank body, and the overall operation is relatively simple.
[0014] (2) The support frame can support the bottom of the motor. The motor drives the first bevel gear to rotate, and the first bevel gear drives the second bevel gear to rotate, thereby driving the connecting parts and the connecting frame to rotate along the outer ring surface of the expansion tank body, expanding the image acquisition range of the camera. The images acquired by the camera can help locate the leak, so that the staff does not need to search one by one, which can reduce the workload of the staff, shorten the search time, and improve the maintenance speed. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;
[0017] Figure 2 This is a schematic diagram of the installation of the bevel gear II structure of this utility model;
[0018] Figure 3 This utility model Figure 2 A magnified schematic diagram of the structure at point A;
[0019] Figure 4 This is a schematic diagram of the installation of the reinforcing ring structure of this utility model;
[0020] Figure 5 This is a schematic diagram of the installation of the crossbar structure of this utility model.
[0021] The attached diagram lists the components represented by each number as follows:
[0022] 1-Sealing cover, 2-Sealing ring one, 3-Support leg, 4-Support frame, 5-Bevel gear one, 6-Motor, 7-Connecting pipe, 8-Inlet, 9-Bevel gear two, 10-Expansion tank body, 11-Electrical control box, 12-Audible and visual alarm, 13-Connector, 14-Electric push rod, 15-Camera, 16-Vision inspection component, 17-Connecting frame, 18-Liquid level sensor, 19-Pressure sensor one, 20-Reinforcing ring, 21-Pressure sensor two, 22-Crossbar, 23-Sealing ring two. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1-5This utility model provides a technical solution: an expansion tank leakage detection device, including an expansion tank body 10, a support leg 3 fixedly connected to the outer circumference of the expansion tank body 10, a detection mechanism provided on the top of the support leg 3, the detection mechanism including a liquid level sensor 18, a reinforcing ring 20 and a pressure sensor 21, a crossbar 22 fixedly connected to the top of the liquid level sensor 18, one end of the crossbar 22 fixedly connected to the inner wall of a sealing cover 1, one side of the inner wall of the sealing cover 1 fixedly connected to the pressure sensor 21, and the pressure sensor 21 electrically connected to a pressure sensor 19. One side of the device 19 is fixedly connected to the inner ring surface of the reinforcing ring 20, and the outer ring surface of the reinforcing ring 20 is fixedly connected to the inner wall of the expansion tank body 10. An electrical control box 11 is fixedly connected to the outer ring surface of the expansion tank body 10. The electrical control box 11 is electrically connected to the pressure sensor 19. An audible and visual alarm 12 is fixedly connected to one side of the electrical control box 11. The audible and visual alarm 12 is electrically connected to the liquid level sensor 18. A sealing ring 2 is fixedly connected to the top of the expansion tank body 10. The inner wall of the sealing ring 2 is threadedly connected to the sealing cover 1. A sealing ring 23 is fixedly connected to the inner wall of the sealing cover 1.
[0025] The expansion tank body 10 is supported and reinforced by the support leg 3. The crossbar 22 assists in the installation of the liquid level sensor 18 inside the sealing cover 1, allowing the sensor to detect changes in the liquid level inside the expansion tank body 10. The sealing cover 1 assists in the installation and use of the pressure sensor 21, allowing the sensor to detect pressure changes at the top of the expansion tank body 10. The reinforcing ring 20 supports and reinforces the installation of the pressure sensor 19. The pressure sensors 19 and 21 can respectively monitor different positions of the expansion tank body 10. The pressure is monitored to help determine whether there is a leak in the expansion tank body 10. Combining the detection results of liquid level change with the detection results of pressure change can improve the accuracy of leak detection. When a leak is detected, an audible and visual alarm 12 will be triggered to facilitate timely detection by staff and reduce the interference of the expansion tank body 10 with the use of the leak. The sealing ring 23 can improve the internal sealing of the expansion tank body 10. The sealing ring 2 can assist the connection between the sealing cover 1 and the expansion tank body 10, and facilitate the installation and removal of the sealing cover 1 on the top of the expansion tank body 10.
[0026] Please see Figures 1-3A connecting pipe 7 is fixedly connected to the top of the sealing cap 1. A feed inlet 8 is provided on one side of the connecting pipe 7. The bottom of the feed inlet 8 is fixedly connected to the sealing cap 1. A bevel gear 2 9 is rotatably connected to the outer ring surface of the expansion tank body 10. A bevel gear 1 5 meshes with the top of the bevel gear 2 9. One end of the bevel gear 1 5 is rotatably connected to the expansion tank body 10. The output shaft of the motor 6 is fixedly connected to one side of the bevel gear 1 5. A support frame 4 is fixedly connected to the bottom of the motor 6. One side of the support frame 4 is fixedly connected to the outer ring surface of the expansion tank body 10. A connector 13 is fixedly connected to the bottom of the bevel gear 2 9. An electric push rod 14 is fixedly connected to one side of the connector 13. A connecting frame 17 is fixedly connected to one end of the electric push rod 14. The top of the connecting frame 17 is slidably connected to the connector 13. The connecting frame 17 is L-shaped, and a vision inspection component 16 is fixedly connected to the top of the connecting frame 17. A camera 15 is fixedly connected to one end of the vision inspection component 16.
[0027] The feed inlet 8 facilitates the injection of liquid into the expansion tank body 10. The support frame 4 supports the bottom of the motor 6, improving the stability of the motor 6 during installation and use. The motor 6 drives the first bevel gear 5 to rotate stably. The meshing between the first bevel gear 5 and the second bevel gear 9 drives the second bevel gear 9 to rotate on the outer ring surface of the expansion tank body 10, thereby changing the position of the connecting piece 13. The electric push rod 14 connects the connecting piece 13 and the connecting frame 17, allowing adjustment of the height of the connecting frame 17, which in turn changes the height of the camera 15 and the vision detection component 16. When the second bevel gear 9 rotates, the connecting piece 13 and the camera 15 rotate with the second bevel gear 9, thereby changing the range of image acquisition by the camera 15, facilitating the rapid location of leaks around the expansion tank body 10. The connecting frame 17 supports the bottom of the vision detection component 16, improving the stability of the vision detection component 16 during lifting and rotation.
[0028] The overall working principle is as follows: First, pressure sensor 19 and pressure sensor 21 are used to detect the air pressure on the side wall and top of the expansion tank body 10, respectively. Under normal operating conditions, the pressure inside the expansion tank body 10 is within a relatively stable range. When a leak occurs in the expansion tank body 10, the internal pressure will gradually decrease. At this time, pressure sensor 19 and pressure sensor 21 can detect the pressure change and send the detection results to the PLC controller in the electrical control box 11. When the pressure drop exceeds a predetermined threshold, the controller activates the level sensor 18 to detect the liquid level inside the expansion tank body 10. When the liquid level drops and falls below the set minimum liquid level, the PLC controller controls the level sensor 18, pressure sensor 19, and pressure sensor 21. The data collected by device 21 is comprehensively analyzed and judged, driving the audible and visual alarm 12 to sound an alarm, indicating that the expansion tank body 10 has leaked. At this time, motor 6 drives bevel gear 5 to rotate, bevel gear 5 drives bevel gear 9 to rotate along the expansion tank body 10, driving connecting piece 13 to rotate synchronously with bevel gear 9. Electric push rod 14 drives connecting frame 17 to move down, and visual detection component 16 moves down synchronously with connecting frame 17. The operating height of visual detection component 16 and camera 15 can be adjusted. When bevel gear 9 rotates, camera 15 acquires image information of the outer surface of expansion tank body 10. The processed image is sent to an external control terminal through visual detection component 16. The control terminal identifies the image and thus locates the leak point.
[0029] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0030] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An expansion tank leakage detection device, comprising an expansion tank body (10), wherein a support leg (3) is fixedly connected to the outer circumference of the expansion tank body (10), characterized in that: The top of the support leg (3) is provided with a detection mechanism, which includes a liquid level sensor (18), a reinforcing ring (20), and a pressure sensor (21); The liquid level sensor (18) is fixedly connected to a crossbar (22) at the top. One end of the crossbar (22) is fixedly connected to the inner wall of the sealing cover (1). One side of the inner wall of the sealing cover (1) is fixedly connected to the pressure sensor (21). The pressure sensor (21) is electrically connected to the pressure sensor (19). One side of the pressure sensor (19) is fixedly connected to the inner ring surface of the reinforcing ring (20). The outer ring surface of the reinforcing ring (20) is fixedly connected to the inner wall of the expansion tank body (10). An electrical control box (11) is fixedly connected to the outer ring surface of the expansion tank body (10). The electrical control box (11) is electrically connected to the pressure sensor (19). An audible and visual alarm (12) is fixedly connected to one side of the electrical control box (11). The audible and visual alarm (12) is electrically connected to the liquid level sensor (18).
2. The expansion tank leakage detection device according to claim 1, characterized in that: The expansion tank body (10) is fixedly connected to the top of a sealing ring one (2), the inner wall of the sealing ring one (2) is connected to the sealing cover (1) by a thread, and the inner wall of the sealing cover (1) is fixedly connected to a sealing ring two (23).
3. The expansion tank leakage detection device according to claim 1, characterized in that: The top of the sealing cap (1) is fixedly connected to a connecting pipe (7), and a feed inlet (8) is provided on one side of the connecting pipe (7). The bottom of the feed inlet (8) is fixedly connected to the sealing cap (1).
4. The expansion tank leakage detection device according to claim 1, characterized in that: The outer ring surface of the expansion tank body (10) is rotatably connected to a bevel gear two (9), and the top of the bevel gear two (9) is meshed with a bevel gear one (5). One end of the bevel gear one (5) is rotatably connected to the expansion tank body (10).
5. The expansion tank leakage detection device according to claim 4, characterized in that: The output shaft of the motor (6) is fixedly connected to one side of the bevel gear (5), and a support frame (4) is fixedly connected to the bottom of the motor (6). One side of the support frame (4) is fixedly connected to the outer ring surface of the expansion tank body (10).
6. The expansion tank leakage detection device according to claim 4, characterized in that: The bottom of the bevel gear 2 (9) is fixedly connected to a connector (13), and an electric push rod (14) is fixedly connected to one side of the connector (13). A connecting frame (17) is fixedly connected to one end of the electric push rod (14).
7. The expansion tank leakage detection device according to claim 6, characterized in that: The top of the connecting frame (17) is slidably connected to the connecting piece (13). The connecting frame (17) is L-shaped, and a visual inspection component (16) is fixedly connected to the top of the connecting frame (17). A camera (15) is fixedly connected to one end of the visual inspection component (16).