Processing device for efficient phosphorus removal filler
By designing efficient crushing boxes, mixing boxes, and material guiding components, the problems of material blockage and uneven mixing in traditional equipment have been solved, achieving efficient processing of phosphorus removal fillers and improving production quality.
Patent Information
- Application Number
- CN202423170014.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Traditional processing equipment has poor material guiding capacity, is prone to clogging, and has insufficient mixing capacity, which affects the production quality of phosphorus removal fillers.
A processing device including a crushing box, a mixing box and a material guiding assembly is designed. The material guiding hose and electric push rod are used to prevent clogging. The mixing assembly adopts a folded coupling and mixing blades to prevent mixing dead corners, and is equipped with a cleaning scraper to remove the adhering material on the inner wall.
It improves the anti-clogging ability of the feed guide, ensures uniform and thorough mixing, avoids mixing dead corners and adhesion to the inner wall, and improves the production quality of phosphorus removal filler.
Smart Images
Figure CN223587040U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of phosphorus removal packing technology, specifically to a processing device for high-efficiency phosphorus removal packing. Background Technology
[0002] Phosphorus removal packing is a material used to remove phosphorus from water. It is widely used in wastewater treatment. Its main principle is to adsorb and decompose phosphorus, converting it into harmless phosphate precipitates, thereby reducing the phosphorus content in the water and preventing eutrophication. With increasing environmental awareness, phosphorus removal packing will receive more and more attention and use. The processing of phosphorus removal packing requires processing equipment that can process various raw materials through multiple processes into phosphorus removal packing, thus improving the aquatic ecological environment after its use.
[0003] Traditional processing equipment can process various raw materials into dephosphorization fillers, but it still has some shortcomings. For example, its material guiding ability is poor, so it is easy to cause blockage at the material guiding point when the raw materials are crushed and guided, which will seriously affect the subsequent processing flow. In addition, its mixing ability of crushed raw materials is poor, so it is easy to create mixing dead zones when mixing raw materials, which will reduce the production quality of dephosphorization fillers due to poor mixing effect. Therefore, in order to solve the above problems, a high-efficiency dephosphorization filler processing equipment is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a high-efficiency phosphorus removal filler processing device with better material guiding ability. Therefore, when the raw materials are crushed and guided, it is not easy to cause blockage at the material guiding point, thereby avoiding affecting the subsequent processing flow. In addition, it has better mixing ability for crushed raw materials, so it is not easy to generate mixing dead zones when mixing raw materials, thereby avoiding the reduction of the production quality of phosphorus removal filler due to poor mixing effect, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A processing device for high-efficiency phosphorus removal filler includes a crushing box, a feeding trough communicating with the inner cavity of the crushing box is fixedly connected to the top center of the crushing box, a crushing component is provided in the crushing box, a mixing box is provided below the crushing box, a guiding component is provided between the crushing box and the mixing box, a feeding pipe is passed through and communicated with the top of one side wall of the mixing box, a feeding hopper is fixedly connected and communicated with the top end of the feeding pipe, a mixing component is provided in the mixing box, and an extrusion device communicating with the inner cavity of the mixing box is fixedly connected to the bottom center of the mixing box.
[0007] Preferably, the crushing assembly includes a drive box fixedly connected to one side wall of the crushing chamber. The inner cavity of the drive box is symmetrically provided with two first motors with opposite driving directions. A transmission shaft is fixedly connected to the output end of the first motor. The end of the transmission shaft away from the first motor extends into the inner cavity of the crushing chamber and is rotatably connected to the inner side wall of the crushing chamber. A crushing roller is fixedly connected to the outer side of the transmission shaft.
[0008] Preferably, the material guiding assembly includes a material guiding hose, the upper and lower ends of which are respectively connected to the inner cavities of the crushing box and the mixing box. An electric push rod is provided on one side of the material guiding hose, and a connecting collar sleeved on the outside of the material guiding hose is fixedly connected to the output end of the electric push rod.
[0009] Preferably, the mixing assembly includes a second motor fixedly connected to the inner cavity of the top wall of the mixing chamber, a folded coupling fixedly connected to the output end of the second motor, the bottom end of the folded coupling extending to the bottom of the inner cavity of the mixing chamber, and multiple sets of mixing blades arranged and fixedly connected longitudinally at equal intervals on the folded coupling.
[0010] Preferably, a cleaning support rod is fixedly connected to the folded connecting shaft, and a connecting support plate is fixedly connected to the end of the cleaning support rod away from the folded connecting shaft. A cleaning scraper is provided on the side of the connecting support plate away from the cleaning support rod. Connecting bolts are symmetrically passed through the connecting support plate longitudinally, and connecting screw holes with corresponding positions and matching specifications are symmetrically opened on the cleaning scraper.
[0011] Preferably, the cleaning scraper has a rubber scraper blade of matching specifications on the side away from the connecting support plate. The rubber scraper blade is arranged at equal intervals and fixedly connected with a number of mounting blocks on the side wall near the cleaning scraper blade. The cleaning scraper blade has mounting slots on the side wall near the rubber scraper blade, which are equal in number, corresponding in position and matching in specifications to the mounting blocks.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] In this invention, a crushing chamber provides space for crushing various raw materials, a feeding trough allows for feeding various raw materials into the crushing chamber, and a crushing assembly crushes the raw materials entering the crushing chamber, thus crushing larger materials into suitable sizes for subsequent processing. A mixing chamber provides space for mixing the crushed materials, and a guiding assembly guides the crushed materials from the crushing chamber into the mixing chamber, possessing excellent anti-clogging capabilities. Therefore, it is not easy for the guiding point to become blocked during the material guiding process after crushing, thereby avoiding affecting subsequent processing. The feeding pipe and hopper can feed the binder solution, allowing it to enter the mixing chamber. The mixing components can mix and stir various raw materials, ensuring the binder solution is blended with the raw materials. This gives the raw materials a specific shape and structure for subsequent molding. The mixing range is wide and comprehensive, minimizing mixing dead zones and preventing poor mixing that could reduce the production quality of the dephosphorization filler. Furthermore, it simultaneously cleans the inner wall of the mixing chamber, preventing material adhesion and subsequent cleaning difficulties. The extrusion device can then extrude the mixed material into finished shapes. Attached Figure Description
[0014] Figure 1 This is the front view of the present invention;
[0015] Figure 2 This is a schematic diagram of the structure of this utility model;
[0016] Figure 3 This is a top-view structural diagram of the crushing box of this utility model;
[0017] Figure 4 This is an enlarged view of the structure of the material guiding component of this utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the hybrid component of this utility model. Figure 1 ;
[0019] Figure 6 This is a schematic diagram of the structure of the hybrid component of this utility model. Figure 2 .
[0020] In the diagram: 1. Crushing box; 2. Feeding trough; 3. Crushing assembly; 301. Drive box; 302. First motor; 303. Drive shaft; 304. Crushing roller; 4. Mixing box; 5. Feeding assembly; 501. Feeding hose; 502. Electric push rod; 503. Connecting collar; 6. Feeding pipe; 7. Feeding hopper; 8. Mixing assembly; 801. Second motor; 802. Folded connecting shaft; 803. Mixing blade; 804. Cleaning support rod; 805. Connecting support plate; 806. Cleaning scraper; 807. Connecting bolt; 808. Connecting screw hole; 809. Rubber scraper; 810. Mounting block; 811. Mounting slot; 9. Extrusion device. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.
[0023] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.
[0024] Please see Figure 1-6 This utility model provides a technical solution:
[0025] A processing device for high-efficiency phosphorus removal filler includes a crushing box 1, a feeding trough 2 that communicates with the inner cavity of the crushing box 1 is fixedly connected to the top center of the crushing box 1, a crushing component 3 is provided in the crushing box 1, a mixing box 4 is provided below the crushing box 1, a guiding component 5 is provided between the crushing box 1 and the mixing box 4, a feeding pipe 6 is passed through and communicated with the top of one side wall of the mixing box 4, a feeding hopper 7 is fixedly connected and communicated with the top end of the feeding pipe 6, a mixing component 8 is provided in the mixing box 4, and an extrusion device 9 that communicates with the inner cavity of the mixing box 4 is fixedly connected to the bottom center of the mixing box 4.
[0026] The crushing assembly 3 includes a drive box 301 fixedly connected to one side wall of the crushing chamber 1. Two first motors 302 with opposite driving directions are symmetrically arranged inside the drive box 301. A drive shaft 303 is fixedly connected to the output end of each first motor 302. One end of the drive shaft 303 away from the first motor 302 extends into the inner cavity of the crushing chamber 1 and is rotatably connected to the inner side wall of the crushing chamber 1. A crushing roller 304 is fixedly connected to the outer side of the drive shaft 303. The crushing assembly 3 can crush various raw materials entering the crushing chamber 1, thereby crushing larger volumes of raw materials into suitable sizes for subsequent processing. The material guiding assembly 5 includes a material guiding hose 501, the upper and lower ends of which are respectively connected to… The inner cavities of the crushing chamber 1 and the mixing chamber 4 are connected. An electric push rod 502 is provided on one side of the material guiding hose 501. A connecting collar 503, sleeved on the outside of the material guiding hose 501, is fixedly connected to the output end of the electric push rod 502. The material guiding assembly 5 can guide the crushed raw materials in the crushing chamber 1 into the mixing chamber 4, and it has good anti-clogging capabilities. Therefore, it is not easy to cause blockage at the material guiding point when the raw materials are crushed, thus avoiding affecting subsequent processing. The mixing assembly 8 includes a second motor 801 fixedly connected to the inner cavity of the top wall of the mixing chamber 4. A folded coupling shaft 802 is fixedly connected to the output end of the second motor 801. The bottom end of the folded coupling shaft 802 extends to the bottom of the inner cavity of the mixing chamber 4. Multiple sets of mixing blades 803 are arranged longitudinally at equal intervals and fixedly connected. A cleaning support rod 804 is fixedly connected to a folded connecting shaft 802. A connecting support plate 805 is fixedly connected to the end of the cleaning support rod 804 away from the folded connecting shaft 802. A cleaning scraper 806 is provided on the side of the connecting support plate 805 away from the cleaning support rod 804. Connecting bolts 807 are longitudinally symmetrically inserted through the connecting support plate 805. Connecting screw holes 808 corresponding to the positions and specifications of the connecting bolts 807 are symmetrically opened on the cleaning scraper 806. A rubber scraper 809 of the same specification is provided on the side of the cleaning scraper 806 away from the connecting support plate 805. The rubber scrapers 809 are arranged at equal intervals and fixedly connected on the side wall of the cleaning scraper 806. The cleaning scraper 806 has several mounting blocks 810. On one side wall of the cleaning scraper 806 near the rubber scraper 809, there are mounting slots 811 that are equal in number, corresponding in position, and matching in specifications to the mounting blocks 810. The mixing component 8 can mix and stir various raw materials and mix the binder solution with the raw materials, so that the raw materials have a certain shape and structure to facilitate subsequent molding. Moreover, its mixing range is relatively wide and comprehensive, so it is not easy to generate mixing dead corners when mixing raw materials, thereby avoiding the reduction of the production quality of dephosphorization filler due to poor mixing effect. In addition, it also has the ability to clean the inner wall of the mixing box 4 at the same time during mixing, thereby avoiding the difficulty of subsequent cleaning caused by the raw materials adhering to the inner wall of the mixing box 4.
[0027] Workflow: First, power on all electrical appliances and connect them to external controllers. The crushing chamber 1 provides space for crushing various raw materials. The feeding trough 2 feeds various raw materials into the crushing chamber 1. The drive box 301 in the crushing assembly 3 provides installation and protection for the first motor 302. Starting the first motor 302 drives the transmission shaft 303 to rotate. The two transmission shafts 303 then drive the crushing rollers 304 on them to rotate in opposite directions. Therefore, the various raw materials entering the crushing chamber 1 can be crushed, thus crushing larger volumes of raw materials into suitable sizes for subsequent processing. The mixing chamber 4 provides space for mixing the crushed raw materials. In the space, the guide hose 501 in the guide assembly 5 can guide the crushed raw materials in the crushing box 1 into the mixing box 4. The guide hose 501 has good anti-clogging ability. While guiding the material, the electric push rod 502 is activated, causing it to reciprocate and extend regularly. The reciprocating extension and retraction of the electric push rod 502 will drive the guide hose 501 to move left and right through the connecting collar 503. Therefore, when guiding the material after crushing, the guide hose 501 is not prone to clogging, thus avoiding affecting the subsequent processing flow. The feeding pipe 6 and the feeding hopper 7 can feed the binder solution, allowing the binder solution to be introduced into the mixing box 4. The second motor 801 in the mixing assembly 8 can drive the folded connecting shaft 802 to rotate. The shaft 802 simultaneously drives the mixing blades 803 to mix and stir various raw materials, and mixes the binder solution with the raw materials, giving the raw materials a certain shape and structure to facilitate subsequent molding processes. Furthermore, because the folded shaft 802 is folded, compared to the traditional vertical shape, it can rotate in a circular motion within the mixing chamber 4 at the output point of the second motor 801, resulting in a wider and more comprehensive mixing range. Therefore, it is less likely to create mixing dead zones during material mixing, thus avoiding reduced production quality of the dephosphorization filler due to poor mixing. In addition, while rotating and mixing, it also drives the cleaning scraper 806 and rubber scraper 809 to rotate via the cleaning support rod 804, thus cleaning the scraper... The cleaning scraper 806 and rubber scraper 809 are used to scrape and clean the inner wall of the mixing tank 4, thereby avoiding subsequent cleaning difficulties caused by raw materials adhering to the inner wall of the mixing tank 4. The cleaning scraper 806 provides good structural support for the rubber scraper 809, and the rubber scraper 809 is designed to ensure a good fit with the inner wall of the mixing tank 4, thus ensuring the cleaning effect. Because of the flexible structure of the cleaning scraper 806 and rubber scraper 809, they can be easily disassembled and replaced when damaged, ensuring the cleaning effect. During installation, the cleaning scraper 806 is first placed on the connecting support plate 805 at the end of the cleaning support rod 804.Align the holes of the connecting bolts 807 on the connecting support plate 805 with the connecting screw holes 808 on the cleaning scraper 806, and then screw the connecting bolts 807 into the connecting screw holes 808. When installing the rubber scraper 809, first place it on one side of the cleaning scraper 806, and then insert the mounting clips 810 on it one by one into the corresponding mounting slots 811 on the cleaning scraper 806 to engage. Disassembly is similar. The extrusion device 9 can extrude the mixed raw materials into shape.
[0028] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the scope and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A processing device for high-efficiency phosphorus removal filler, comprising a crushing box (1), characterized in that: The top center of the crushing box (1) is fixedly connected to a feeding trough (2) that communicates with the inner cavity of the crushing box (1). The crushing box (1) is provided with a crushing component (3). The crushing box (1) is provided with a mixing box (4) below it. A guiding component (5) is provided between the crushing box (1) and the mixing box (4). A feeding pipe (6) is passed through and communicates with the top of one side wall of the mixing box (4). A feeding hopper (7) is fixedly connected to and communicates with the top of the feeding pipe (6). A mixing component (8) is provided in the mixing box (4). An extrusion device (9) that communicates with the inner cavity of the mixing box (4) is fixedly connected to the bottom center of the mixing box (4).
2. The processing apparatus for a high-efficiency phosphorus removal filler according to claim 1, characterized in that: The crushing assembly (3) includes a drive box (301) fixedly connected to one side wall of the crushing box (1). The inner cavity of the drive box (301) is symmetrically provided with two first motors (302) with opposite driving directions. A transmission shaft (303) is fixedly connected to the output end of the first motor (302). One end of the transmission shaft (303) away from the first motor (302) extends into the inner cavity of the crushing box (1) and this end is rotatably connected to the inner side wall of the crushing box (1). A crushing roller (304) is fixedly connected to the outer side of the transmission shaft (303).
3. The processing apparatus for a high-efficiency phosphorus removal filler according to claim 1, characterized in that: The material guiding assembly (5) includes a material guiding hose (501), the upper and lower ends of which are respectively connected to the inner cavities of the crushing box (1) and the mixing box (4). An electric push rod (502) is provided on one side of the material guiding hose (501), and a connecting collar (503) sleeved on the outside of the material guiding hose (501) is fixedly connected to the output end of the electric push rod (502).
4. The processing apparatus for a high-efficiency phosphorus removal filler according to claim 1, characterized in that: The mixing component (8) includes a second motor (801) fixedly connected to the inner cavity of the top wall of the mixing box (4). A folded shaft (802) is fixedly connected to the output end of the second motor (801). The bottom end of the folded shaft (802) extends to the bottom of the inner cavity of the mixing box (4). Multiple sets of mixing blades (803) are arranged longitudinally at equal intervals and fixedly connected on the folded shaft (802).
5. The processing apparatus for a high-efficiency phosphorus removal filler according to claim 4, characterized in that: A cleaning support rod (804) is fixedly connected to the folded connecting shaft (802). A connecting support plate (805) is fixedly connected to the end of the cleaning support rod (804) away from the folded connecting shaft (802). A cleaning scraper (806) is provided on the side of the connecting support plate (805) away from the cleaning support rod (804). A connecting bolt (807) is symmetrically inserted longitudinally on the connecting support plate (805). A connecting screw hole (808) is symmetrically opened on the cleaning scraper (806) that corresponds to the position and matches the specification of the connecting bolt (807).
6. The processing apparatus for a high-efficiency phosphorus removal filler according to claim 5, characterized in that: The cleaning scraper (806) is provided with a rubber scraper (809) of matching specifications on the side away from the connecting support plate (805). The rubber scraper (809) is arranged at equal intervals and fixedly connected with a number of mounting blocks (810) on the side wall of the cleaning scraper (806) near the cleaning scraper (806). The cleaning scraper (806) is provided with mounting slots (811) on the side wall of the cleaning scraper (806) near the rubber scraper (809) in the same number, corresponding position and matching specifications as the mounting blocks (810).