X-ray detection device for gangue sorting

By using X-ray detection devices and high-pressure air blowing technology, accurate identification and efficient separation of gangue and coal have been achieved, solving the problems of insufficient identification accuracy and low separation quality in existing technologies, and avoiding environmental pollution and harm to human health.

CN223587766UActive Publication Date: 2025-11-25ANHUI GUOKE INTELLIGENT CONTROL OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202520153728.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-11-25
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

Existing gangue sorting devices cannot accurately identify gangue and coal, resulting in low separation efficiency. Furthermore, traditional flotation methods are harmful to the environment and human health and are not suitable for large-scale sorting.

Method used

X-ray detection devices are used to identify gangue, which is then blown away by high-pressure air. X-ray emission and receiving devices are used to identify the gangue and blow it away through nozzles, changing its parabolic trajectory so that it flies over the inclined isolation plate of the collection box, thus achieving precise separation.

Benefits of technology

It achieves accurate identification and efficient separation of gangue and coal, solving the problems of insufficient identification accuracy and low separation quality in existing technologies, and avoiding environmental pollution and harm to human health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an X-ray detection device for gangue sorting, which relates to the technical field of X-ray detection sorting appliances and comprises a first support, buffer springs are equidistantly mounted at four ends of the top surface of the first support, a feed hopper is horizontally arranged at the upper end of the first support, fixing blocks are mounted at the front and rear ends of two sides of the feed hopper, and the bottom surfaces of the fixing blocks are fixedly connected with the buffer springs. A rubber pad is transversely mounted at a discharging opening in the front end of the feeding hopper; according to the utility model, the gas storage tank, the gas pipe, the gas storage chamber and the nozzle are convenient to form a sorting device, the X-ray emitting device and the X-ray receiving device are convenient to form a recognition device, coal and gangue are recognized, recognized information is transmitted to the control box, and the nozzle is controlled by a computer to blow out high-pressure air and hit the falling gangue, so that the coal and the gangue are sorted. And the parabola of the waste rock is changed to fly over an inclined isolation plate in the collection box, the sorting process is completed, and finally the problems that waste rock recognition is not accurate enough and the separation quality is not high enough are solved.
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Description

Technical Field

[0001] This utility model relates to the field of X-ray detection and sorting instruments, and in particular to an X-ray detection device for sorting gangue. Background Technology

[0002] Coal gangue is a solid waste discharged during coal mining and washing. It is a blackish-gray rock with low carbon content and harder than coal, which is associated with coal seams during coal formation. It poses a great challenge to the separation of clean coal. Since both coal and gangue have black surfaces, manual separation is difficult and unsuitable for large-scale separation, resulting in low efficiency. If flotation is used, the different physicochemical properties of the coal and gangue surfaces can be used for separation by foam flotation. However, this method causes significant environmental pollution and harm to human health, and is also unsuitable for large-scale separation. The existing gangue separation device mainly consists of a feeding device, a conveying device, an identification device, a separation device, and a collection device. However, it cannot accurately identify gangue and completely separate gangue from coal. Therefore, it is necessary to solve the above-mentioned technical problems. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing an X-ray detection device for gangue separation.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: an X-ray detection device for gangue sorting, comprising a first support, buffer springs equidistantly installed at four ends on the top surface of the first support, and a feeding hopper horizontally provided at the upper end of the first support, fixing blocks installed at the front and rear ends on both sides of the feeding hopper, the bottom surface of the fixing blocks being fixedly connected to the buffer springs, and a rubber pad horizontally installed at the discharge port at the front end of the feeding hopper.

[0005] Preferably, the first support has a housing longitudinally mounted at its front end, an X-ray emitting device is horizontally mounted on the top surface of the front end of the housing, and a second support is mounted on both sides of the lower end of the housing.

[0006] Preferably, the housing contains a drive roller, a first support roller, a second support roller, and a drive roller arranged horizontally from back to front. The first and second support rollers are located below the drive rollers at both ends. A conveyor belt is sleeved on the outside of the two drive rollers. The first and second support rollers abut against the outer and inner sides of the conveyor belt, respectively.

[0007] Preferably, a second mounting plate is horizontally installed at the middle of the front end of the housing, the second mounting plate passes through the inside of the conveyor belt, and an X-ray receiving device is installed on the top surface of the second mounting plate, the X-ray receiving device being located directly below the X-ray emitting device.

[0008] Preferably, a first mounting plate is longitudinally mounted on the lower rear end of the second bracket, a motor is mounted on the rear end of the top surface of the first mounting plate, a belt is sleeved on the output wheel of the motor, and a transmission roller is sleeved on the other end of the belt.

[0009] Preferably, an air tank is provided laterally at the front end of the motor, the air tank is fixedly connected to the top surface of the first mounting plate, and an air pipe is installed longitudinally on one side of the air tank.

[0010] Preferably, a gas storage chamber is installed laterally at the lower front end of the housing. The bottom of the gas storage chamber is connected to one end of the air pipe. Multiple equidistant air outlets are opened laterally at the top of the gas storage chamber. The air outlets are connected to the nozzles. A collection box is installed at the front end of the gas storage chamber. An inclined partition plate is provided laterally in the middle of the collection box, which is divided into two independent compartments.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the gas storage tank, gas pipe, gas storage chamber, and nozzle can be used to easily form a sorting device, and the X-ray emitting device and X-ray receiving device can be used to easily form an identification device. The coal and gangue are identified, and the identified information is transmitted to the control box. The computer controls the nozzle to blow out high-pressure air and hit the falling gangue, changing its parabola so that it flies over the inclined isolation plate inside the collection box, thus completing the sorting process. This ultimately solves the problems of insufficient accuracy in gangue identification and insufficient separation quality. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0013] Figure 1 This is a three-dimensional schematic diagram of the overall structure proposed in this utility model;

[0014] Figure 2 This is a side view of the overall structure proposed in this utility model;

[0015] Figure 3 This is a top view of the overall structure proposed in this utility model;

[0016] Figure 4 This is a schematic cross-sectional view of the overall structure proposed in this utility model;

[0017] Figure 5 The present utility model proposes Figure 3 Enlarged schematic diagram of the structure at part A in the middle.

[0018] In the diagram, the following components are listed: 1. First support; 2. Buffer spring; 3. Feed hopper; 4. Rubber pad; 5. Second support; 6. First mounting plate; 7. Motor; 8. Gas tank; 9. Housing; 10. X-ray emitting device; 11. X-ray receiving device; 12. Gas pipe; 13. Gas storage chamber; 14. Nozzle; 15. Collection box; 16. Second mounting plate; 17. Belt; 18. Drive roller; 19. First support roller; 20. Second support roller; 21. Conveyor belt. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Example: See Figure 1-5 The present invention provides an X-ray detection device for sorting gangue, comprising a first support 1, with buffer springs 2 equidistantly installed at four ends on the top surface of the first support 1, and a feed hopper 3 horizontally provided at the upper end of the first support 1. Fixing blocks are installed at the front and rear ends on both sides of the feed hopper 3, with the bottom surface of the fixing blocks fixed to the buffer springs 2, and a rubber pad 4 horizontally installed at the discharge port at the front end of the feed hopper 3. The first support 1, buffer springs 2, and feed hopper 3 facilitate the formation of the main feeding body, the buffer springs 2 facilitate the impact of coal on the feed hopper 3 during feeding, and the rubber pad 4 facilitates the reduction of damage to the conveyor belt 21 by coal.

[0021] In this invention, a housing 9 is longitudinally mounted at the front end of the first support 1, and an X-ray emitting device 10 is laterally mounted on the top surface of the front end of the housing 9. Second supports 5 are mounted on both sides of the lower end of the housing 9. Inside the housing 9, from back to front, a transmission roller 18, a first support roller 19, a second support roller 20, and another transmission roller 18 are sequentially mounted laterally. The first support roller 19 and the second support roller 20 are located below the two transmission rollers 18. A conveyor belt 21 is sleeved on the outer side of the two transmission rollers 18. The first support roller 19 and the second support roller 20 abut against the outer and inner sides of the conveyor belt 21, respectively. A second mounting plate 16 is laterally mounted at the middle of the front end of the housing 9. The second mounting plate 16 traverses the interior of the conveyor belt 21, and an X-ray receiver is mounted on the top surface of the second mounting plate 16. The device 11, the X-ray receiving device 11 is located directly below the X-ray emitting device 10; the lower rear end of the second bracket 5 is longitudinally mounted with a first mounting plate 6, the rear end of the top surface of the first mounting plate 6 is mounted with a motor 7, the output wheel of the motor 7 is sleeved with a belt 17, and the other end of the belt 17 is sleeved with a drive roller 18; the two drive rollers 18 facilitate the provision of operating power to the conveyor belt 21, the first support roller 19 and the second support roller 20 facilitate the isolation of a space inside the conveyor belt 21, facilitate the installation of the second mounting plate 16 and the X-ray receiving device 11, the X-ray receiving device 11 and the X-ray emitting device 10 facilitate the identification of gangue on the conveyor belt 21, and the motor 7 and the belt 17 facilitate the provision of power to the drive roller 18.

[0022] In this utility model, a gas storage tank 8 is horizontally provided at the front end of the motor 7. The gas storage tank 8 is fixedly connected to the top surface of the first mounting plate 6. An air pipe 12 is vertically installed on one side of the gas storage tank 8. A gas storage chamber 13 is horizontally installed at the lower front end of the shell 9. The bottom of the gas storage chamber 13 is connected to one end of the air pipe 12. Multiple equidistant air outlets are horizontally opened at the top of the gas storage chamber 13. The air outlets are sleeved with nozzles 14. A collection box 15 is installed at the front end of the gas storage chamber 13. An inclined isolation plate is horizontally provided in the middle of the collection box 15, dividing it into two independent compartments. Compressed air can be injected into the gas storage chamber 13 through the gas storage tank 8 and the air pipe 12. The compressed air is sprayed out through the nozzles 14 to knock away the falling gangue. The inclined isolation plate inside the collection box 15 facilitates the separate collection of naturally falling coal and blown gangue.

[0023] Working principle: When this utility model is used, the coal and gangue inside the feed hopper 3 first slide onto the conveyor belt 21 through the rubber pad 4. The motor 7 rotates, driving the transmission roller 18 to rotate, and the conveyor belt 21 starts to run. When the coal and gangue on the conveyor belt 21 pass between the X-ray receiving device 11 and the X-ray emitting device 10, the coal and gangue are identified, distinguished and located by X-rays, and the collected information is transmitted back to the control box. When the coal and gangue are transported to the outlet by the conveyor belt 21, the control box issues a command to inject compressed air from the air storage tank 8 into the air storage chamber 13 through the air pipe 12. The gangue falling from the conveyor belt 21 is blown away by the one-way nozzle 14. The gangue is pushed over the inclined isolation plate by a changed parabola, and the coal and gangue are collected separately.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An X-ray detection device for gangue sorting, comprising a first support (1), characterized in that: The first support (1) has buffer springs (2) installed at equal intervals on the top four ends, and the first support (1) has a feeding hopper (3) horizontally installed at the upper end. The feeding hopper (3) has fixing blocks installed at the front and rear ends on both sides. The bottom surface of the fixing blocks is fixed to the buffer springs (2), and a rubber pad (4) is installed horizontally at the front outlet of the feeding hopper (3). The first bracket (1) has a housing (9) longitudinally mounted at the front end, and an X-ray emitting device (10) is horizontally mounted on the top surface of the front end of the housing (9). The second bracket (5) is mounted on both sides of the lower end of the housing (9). The second bracket (5) has a first mounting plate (6) longitudinally mounted at the lower rear end of the rear end of the second bracket (5). The motor (7) is mounted on the rear end of the top surface of the first mounting plate (6). Inside the housing (9), from back to front, there are horizontally installed transmission rollers (18), first support rollers (19), second support rollers (20) and transmission rollers (18). The first support rollers (19) and second support rollers (20) are located at the lower ends of the two transmission rollers (18). A conveyor belt (21) is sleeved on the outside of the two transmission rollers (18). The first support rollers (19) and second support rollers (20) abut against the outer and inner sides of the conveyor belt (21) respectively. The front end of the motor (7) is provided with an air tank (8), which is fixed to the top surface of the first mounting plate (6). An air pipe (12) is installed longitudinally on one side of the air tank (8). A gas storage chamber (13) is installed horizontally at the lower front end of the housing (9). The bottom of the gas storage chamber (13) is connected to one end of the air pipe (12). Multiple equidistant air outlets are opened horizontally at the top of the gas storage chamber (13). The air outlets are connected to the nozzle (14). A collection box (15) is installed at the front end of the gas storage chamber (13). An inclined isolation plate is provided horizontally in the middle of the collection box (15), which is divided into two independent compartments.

2. The X-ray detection device for gangue sorting according to claim 1, characterized in that: A second mounting plate (16) is horizontally installed at the middle of the front end of the housing (9). The second mounting plate (16) runs through the inside of the conveyor belt (21), and an X-ray receiving device (11) is installed on the top surface of the second mounting plate (16). The X-ray receiving device (11) is located directly below the X-ray emitting device (10).

3. The X-ray detection device for gangue separation according to claim 1, characterized in that: A belt (17) is fitted onto the output wheel of the motor (7), and the other end of the belt (17) is fitted onto the transmission roller (18).