Injection molding machine for plug processing
By designing the splicing mechanism and drive components, the injection molding machine mold can be quickly assembled and disassembled, solving the problem of long mold replacement time and improving production efficiency and mold fixation reliability.
Patent Information
- Application Number
- CN202423207945.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing injection molding machines used for plug processing have long mold replacement times, which affects production efficiency and may lead to component wear and unstable quality.
By employing a splicing mechanism and drive components, and through the cooperation of the gear plate, drive column, connecting plate and limit frame, the mold can be quickly assembled and disassembled, preventing it from falling off.
Significantly shortens mold changeover time, improves production efficiency, reduces downtime, and ensures mold fixation reliability.
Smart Images

Figure CN223589927U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of plastic processing technology, specifically relating to an injection molding machine for processing plugs. Background Technology
[0002] The main function of an injection molding machine for plug processing is to manufacture plastic plugs through injection molding technology. The injection molding machine can complete the entire process from heating and melting the raw material, injecting it into the mold, cooling and shaping it to removing the finished product in a short time. It is suitable for large-scale production and rapid manufacturing needs. By precisely controlling key parameters such as temperature, pressure, speed and time, the injection molding machine can ensure that the produced plugs have good surface finish, accurate dimensions and consistent quality.
[0003] In the existing technology, some injection molds for injection molding machines used for plug processing are usually fixed with screws. Each time the mold is changed, it may take a long time to disassemble and reassemble. For production lines that need to change molds frequently, the long mold change time may become a production bottleneck, which directly affects the overall production efficiency. Moreover, the complicated disassembly and reassembly process may lead to increased wear and tear on the mold or injection molding machine parts, or even damage, which not only increases the cost of maintenance and replacement, but may also affect the consistency and stability of product quality. Utility Model Content
[0004] The purpose of this invention is to provide an injection molding machine for processing plugs, which aims to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An injection molding machine for plug processing includes an injection molding machine body, including a frame, a material tank disposed above the frame, an injection plate fixedly connected to the top of the frame and used in conjunction with the material tank, and an extrusion assembly disposed on the side of the injection plate away from the material tank;
[0007] The splicing mechanism includes a toothed disc, arc-shaped grooves respectively formed on both sides of the toothed disc, a drive column slidably connected to the inner surface of the arc-shaped groove, a connecting plate fixedly connected to the outer surface of the drive column, a driven column fixedly connected to one end of the connecting plate away from the drive column, a positioning clamp fixedly connected to the other end of the driven column, a limiting frame fixedly connected to the outside of the extrusion assembly and used in conjunction with the connecting plate, a drive assembly for driving the toothed disc to rotate, and a limiting assembly for limiting the drive assembly.
[0008] As a preferred embodiment of this utility model, the extrusion assembly includes a pneumatic push rod adapted to be installed inside the frame, a support plate fixedly sleeved on the outer surface of the pneumatic push rod, and a limiting post fixedly connected to the inner wall of the frame and used in conjunction with the support plate.
[0009] In a preferred embodiment of this utility model, the inner surface of the support plate slides in contact with the outer surface of the limiting post, and the gear disc is rotatably sleeved on the outer surface of the support plate.
[0010] In a preferred embodiment of this utility model, the outer surface of the driven column slides in contact with the inner wall of the groove of the support plate, the outer surface of the connecting plate slides in contact with the inner surface of the limiting frame, and the outer surface of the limiting frame is fixedly connected to the outer surface of the support plate.
[0011] As a preferred embodiment of this utility model, the drive assembly includes a support block fixedly connected to the outer surface of the support plate, a connecting shaft fixedly installed on the inner wall of the support block via a bearing sleeve, a first bevel gear fixedly sleeved on the connecting shaft near the end of the gear disk, a second bevel gear meshing with the outer surface of the first bevel gear, a support shaft fixedly connected to the inner surface of the second bevel gear, a spur gear fixedly sleeved on the outer surface of the support shaft and used in conjunction with the gear disk, and a handwheel fixedly connected to the end of the connecting shaft away from the first bevel gear.
[0012] In a preferred embodiment of this utility model, the outer end face of the support shaft is fixedly mounted on the outer surface of the support plate by a bearing, and the teeth of the spur gear mesh with the teeth of the gear disc.
[0013] As a preferred embodiment of this utility model, the limiting component includes friction blocks that are fixedly installed on the outer surfaces of both sides of the support block via bearings, springs that are fixedly installed on the inner side of the friction blocks, and friction plates that are fixedly sleeved on the outer surface of the connecting shaft and used in conjunction with the springs.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the drive component can drive the splicing mechanism, which can quickly disassemble and assemble the injection mold without the use of professional disassembly and assembly tools, significantly shortening the mold change time and reducing the downtime of the production line, thereby improving the overall production efficiency; through the cooperation of the various components in the limiting component, the drive component can be limited to avoid the injection mold from falling off after it is fixed. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a partial structural schematic diagram of the splicing mechanism of this utility model;
[0018] Figure 3 This utility model Figure 2 Enlarged schematic diagram of the local structure at point A;
[0019] Figure 4 This utility model Figure 2 Enlarged schematic diagram of the local structure at point B;
[0020] Figure 5 This is a partial structural schematic diagram of the splicing mechanism of this utility model from another perspective;
[0021] Figure 6 This is a partial structural diagram of the drive component in this utility model;
[0022] Figure 7 This is a schematic diagram of the internal structure of the splicing mechanism in this utility model.
[0023] In the diagram: 100, Injection molding machine body; 101, Frame; 102, Material tank; 103, Injection plate; 104, Extrusion assembly; 104a, Pneumatic push rod; 104b, Support plate; 104c, Limiting post; 200, Splicing mechanism; 201, Gear plate; 202, Arc groove; 203, Drive post; 204, Connecting plate; 205, Driven post; 206, Positioning fixture; 207, Limiting frame; 208, Drive assembly; 208a, Support block; 208b, Connecting shaft; 208c, First bevel gear; 208d, Second bevel gear; 208e, Support shaft; 208f, Spur gear; 208g, Handwheel; 209, Limiting assembly; 209a, Friction block; 209b, Spring; 209c, Friction plate. Detailed Implementation
[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0027] Example
[0028] Reference Figures 1 to 7 This embodiment of the present invention provides an injection molding machine for processing plugs, which can achieve the effect of quickly disassembling and assembling injection molds without the use of professional disassembly and assembly tools, thereby greatly improving the working efficiency of production lines that require frequent mold changes.
[0029] The injection molding machine body 100 includes a frame 101, a material tank 102 disposed above the frame 101, an injection plate 103 fixedly connected to the top of the frame 101 and used in conjunction with the material tank 102, and an extrusion assembly 104 disposed on the side of the injection plate 103 away from the material tank 102.
[0030] It should be noted that the material tank 102 is used to load the injection molding compound and is capable of delivering the injection molding compound into the injection molding plate 103.
[0031] The splicing mechanism 200 includes a toothed disc 201, arc-shaped grooves 202 respectively opened on both sides of the toothed disc 201, a drive column 203 slidably connected to the inner surface of the arc-shaped grooves 202, a connecting plate 204 fixedly connected to the outer surface of the drive column 203, a driven column 205 fixedly connected to one end of the connecting plate 204 away from the drive column 203, a positioning clamp 206 fixedly connected to the other end of the driven column 205, a limiting frame 207 fixedly connected to the outside of the extrusion assembly 104 and used in conjunction with the connecting plate 204, a drive assembly 208 for driving the toothed disc 201 to rotate, and a limiting assembly 209 for limiting the drive assembly 208.
[0032] It should be noted that by limiting the connecting plate 204 through the limiting frame 207, the connecting plate 204 limits the driving column 203, so that when the gear plate 201 drives the arc grooves 202 on both sides to rotate, the two arc grooves 202 can respectively drive the two driving columns 203 to move towards each other. The positioning fixture 206 is used to support the injection mold, the driving component 208 is used to control the rotation of the gear plate 201, and the limiting component 209 is used to limit the driving component 208.
[0033] Specifically, the extrusion assembly 104 includes a pneumatic push rod 104a adapted to be installed inside the frame 101, a support plate 104b fixedly sleeved on the outer surface of the pneumatic push rod 104a, and a limiting post 104c fixedly connected to the inner wall of the frame 101 and used in conjunction with the support plate 104b.
[0034] It should also be noted that the drive push rod 104a is used to drive the support plate 104b to move linearly with the injection mold. When the injection mold moves to the position where it contacts the injection plate 103, the operator can control the flow of the injection plastic inside the injection plate 103 to the surface of the injection mold, thereby forming the plug.
[0035] Furthermore, the inner surface of the support plate 104b slides in contact with the outer surface of the limiting post 104c, and the gear disc 201 is rotatably sleeved on the outer surface of the support plate 104b.
[0036] Preferably, the outer surface of the driven column 205 slides in contact with the inner wall of the groove of the support plate 104b, the outer surface of the connecting plate 204 slides in contact with the inner surface of the limiting frame 207, and the outer surface of the limiting frame 207 is fixedly connected to the outer surface of the support plate 104b.
[0037] It should be noted that the drive assembly 208 includes a support block 208a fixedly connected to the outer surface of the support plate 104b, a connecting shaft 208b fixedly installed on the inner wall of the support block 208a via a bearing sleeve, a first bevel gear 208c fixedly sleeved on the connecting shaft 208b near the end of the gear disk 201, a second bevel gear 208d meshing with the outer surface of the first bevel gear 208c, a support shaft 208e fixedly connected to the inner surface of the second bevel gear 208d, a spur gear 208f fixedly sleeved on the outer surface of the support shaft 208e and used in conjunction with the gear disk 201, and a handwheel 208g fixedly connected to the end of the connecting shaft 208b away from the first bevel gear 208c.
[0038] The handwheel 208g can drive the connecting shaft 208b and the first bevel gear 208c to rotate synchronously, so that the first bevel gear 208c drives the second bevel gear 208d to rotate and the support shaft 208e to rotate. Then, the support shaft 208e drives the spur gear 208f to rotate synchronously, and the spur gear 208f drives the gear disk 201 to rotate.
[0039] Furthermore, the outer end face of the support shaft 208e is fixedly mounted on the outer surface of the support plate 104b by a bearing, and the teeth of the spur gear 208f mesh with the teeth of the gear disk 201.
[0040] Specifically, the limiting component 209 includes friction blocks 209a fixedly mounted on the outer surfaces of both sides of the support block 208a via bearings, springs 209b fixedly mounted on the inner side of the friction blocks 209a, and friction plates 209c fixedly sleeved on the outer surface of the connecting shaft 208b and used in conjunction with the springs 209b.
[0041] It should be explained that when the friction block 209a contacts the friction plate 209c, it can generate a strong frictional force, thereby limiting the connection shaft 208b.
[0042] In use, press both friction blocks 209a simultaneously to move both friction blocks 209a to the position where they are disengaged from the friction plate 209c, and apply pressure to the spring 209b. Turn the handwheel 208g to drive the connecting shaft 208b to rotate synchronously with the first bevel gear 208c. The first bevel gear 208c drives the second bevel gear 208d to rotate and rotate with the support shaft 208e. Then, the support shaft 208e drives the spur gear 208f to rotate synchronously, and the spur gear 208f drives the gear disk 201 to rotate.
[0043] The injection mold is placed at the center of the two positioning fixtures 206: the limiting frame 207 limits the connecting plate 204, so that the connecting plate 204 limits the drive column 203, so that when the gear plate 201 drives the arc grooves 202 on both sides to rotate, the two arc grooves 202 respectively drive the two drive columns 203, the connecting plate 204, the driven column 205 and the positioning fixtures 206 to move towards each other, so that the two positioning fixtures 206 clamp the injection mold.
[0044] After clamping the injection mold: simultaneously release the two friction blocks 209a, so that the two friction blocks 209a are reset by the reaction force of 209b and come into contact with the outer surface of the friction plate 209c to generate a strong friction force, thereby limiting the connecting shaft 208b and preventing the injection mold from falling off.
[0045] In summary, the drive component 208 can drive the splicing mechanism 200, enabling quick assembly and disassembly of the injection mold without the use of professional disassembly tools. This significantly shortens mold changeover time and reduces production line downtime, thereby improving overall production efficiency. The cooperation of the components in the limit component 209 can limit the drive component 208, preventing the fixed injection mold from falling off.
[0046] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0047] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0048] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0049] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An injection molding machine for processing plugs, characterized in that: include, The injection molding machine body (100) includes a frame (101), a material tank (102) disposed above the frame (101), an injection plate (103) fixedly connected to the top of the frame (101) and used in conjunction with the material tank (102), and an extrusion assembly (104) disposed on the side of the injection plate (103) away from the material tank (102); The splicing mechanism (200) includes a toothed disc (201), arc-shaped grooves (202) respectively opened on both sides of the toothed disc (201), a drive column (203) slidably connected to the inner surface of the arc-shaped groove (202), a connecting plate (204) fixedly connected to the outer surface of the drive column (203), a driven column (205) fixedly connected to one end of the connecting plate (204) away from the drive column (203), a positioning clamp (206) fixedly connected to the other end of the driven column (205), a limiting frame (207) fixedly connected to the outside of the extrusion assembly (104) and used in conjunction with the connecting plate (204), a drive assembly (208) for driving the toothed disc (201) to rotate, and a limiting assembly (209) for limiting the drive assembly (208).
2. The injection molding machine for processing plugs according to claim 1, characterized in that: The extrusion assembly (104) includes a pneumatic push rod (104a) adapted to be installed inside the frame (101), a support plate (104b) fixedly sleeved on the outer surface of the pneumatic push rod (104a), and a limiting post (104c) fixedly connected to the inner wall of the frame (101) and used in conjunction with the support plate (104b).
3. The injection molding machine for processing plugs according to claim 2, characterized in that: The inner surface of the support plate (104b) slides in contact with the outer surface of the limiting post (104c), and the gear disc (201) is rotatably sleeved on the outer surface of the support plate (104b).
4. The injection molding machine for processing plugs according to claim 3, characterized in that: The outer surface of the driven column (205) slides in contact with the inner wall of the groove of the support plate (104b), the outer surface of the connecting plate (204) slides in contact with the inner surface of the limiting frame (207), and the outer surface of the limiting frame (207) is fixedly connected to the outer surface of the support plate (104b).
5. The injection molding machine for processing plugs according to claim 4, characterized in that: The drive assembly (208) includes a support block (208a) fixedly connected to the outer surface of the support plate (104b), a connecting shaft (208b) fixedly installed on the inner wall of the support block (208a) via a bearing sleeve, a first bevel gear (208c) fixedly sleeved on the connecting shaft (208b) near the end of the gear disk (201), a second bevel gear (208d) meshing with the outer surface of the first bevel gear (208c), a support shaft (208e) fixedly connected to the inner surface of the second bevel gear (208d), a spur gear (208f) fixedly sleeved on the outer surface of the support shaft (208e) and used in conjunction with the gear disk (201), and a handwheel (208g) fixedly connected to the end of the connecting shaft (208b) away from the first bevel gear (208c).
6. The injection molding machine for processing plugs according to claim 5, characterized in that: The outer end face of the support shaft (208e) is fixedly mounted on the outer surface of the support plate (104b) by a bearing, and the teeth of the spur gear (208f) mesh with the teeth of the gear disc (201).
7. The injection molding machine for processing plugs according to claim 6, characterized in that: The limiting component (209) includes friction blocks (209a) fixedly mounted on the outer surfaces of both sides of the support block (208a) by bearings, springs (209b) fixedly mounted on the inner side of the friction blocks (209a), and friction plates (209c) fixedly sleeved on the outer surface of the connecting shaft (208b) and used in conjunction with the springs (209b).