Transfer device for producing autoclaved aerated concrete plates

Abstract

The utility model discloses a transfer device for producing autoclaved aerated concrete plates, and relates to the field of plate transfer devices. The device comprises a device body and a plate, a bearing mechanism comprises two connecting pieces, a bearing plate is arranged on the inner sides of the two connecting pieces in a sliding mode, a fixing piece is arranged on one side of the top of the bearing plate, and a first hydraulic rod is arranged between the fixing piece and an abutting plate. The first hydraulic rod also starts to contract to push the bearing plate to transversely move, and the bearing plate is designed to be flexible enough, can penetrate through a gap in the bottom of the plate, such as a gap between a cushion block and a marshalling conveyor, and is finally stably placed below the plate, so that the bearing plate plays a key bearing role in the plate transportation process, and the plate transportation efficiency is improved. Not only is the carrying capacity of the plates increased, but also the plates are effectively prevented from falling off in the transferring process, so that the transferring safety of the concrete plates is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of plate transfer device, concretely to a transfer device of production autoclaved aerated concrete plate. BACKGROUND

[0002] Autoclaved aerated concrete plate, AAC or ALC for short, is a new green building material made of cement, lime, silica sand and other raw materials, which has multiple advantages such as light weight, heat preservation, heat insulation, fire resistance, sound insulation and durability through processes such as batching, mixing, pouring and high-pressure steam curing. This kind of plate is widely used in the field of construction, not only as an external wall and indoor partition wall material, but also for floor, roof, foundation and other aspects, significantly reducing the self-weight of the building, while improving its energy efficiency and safety performance. In short, autoclaved aerated concrete plate is a high-performance, multi-functional building material with important practical value for modern construction.

[0003] In the processing flow of autoclaved aerated concrete plate, the transfer of plate is a key link. At present, through the use of transfer equipment such as a crown block, the plate can smoothly enter the next processing procedure. The existing transfer mechanism mainly uses clamping method to transfer the plate, which improves the transfer efficiency to a certain extent. However, in actual operation, in order to further optimize the efficiency, we often stack multiple plates horizontally, and use the friction between the plates to realize clamping and transfer. However, this method has safety hazards: when the clamping force is insufficient, the plate may not be clamped stably, and even has the risk of falling. Therefore, we urgently need to develop a new type of transfer device to enhance the stability and safety of the transfer of concrete plate. UTILITY MODEL CONTENT

[0004] Therefore, the utility model aims to provide a transfer device for producing autoclaved aerated concrete plate to solve the technical problem that the plate may not be clamped stably or even directly fall when the clamping force is insufficient.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a transfer device for producing autoclaved aerated concrete plate, comprising a device main body and a plate, two clamping frames are arranged at the bottom of the device main body, a pressing plate is arranged at the bottom of the clamping frame, a receiving mechanism is arranged on one side of the pressing plate, the receiving mechanism comprises two connecting pieces, a receiving plate is slidably arranged on the inner side of the two connecting pieces, a fixing piece is arranged on one side of the top of the receiving plate, and a first hydraulic rod is arranged between the fixing piece and the pressing plate.

[0006] By adopting the above technical scheme, through the contraction of the first hydraulic rod, the receiving plate can realize transverse position movement, which makes the receiving plate be able to flexibly pass through the gap at the bottom of the plate, such as the gap between the cushion block or the grouping conveyor, and be accurately placed under the plate.

[0007] Further, the first hydraulic rod is a multi-stage hydraulic rod for driving the transverse displacement of the receiving plate.

[0008] By adopting the above technical scheme, the first hydraulic rod as a multi-stage hydraulic rod has stronger flexibility and driving force, which makes it be able to accurately control the transverse displacement of the receiving plate and ensure that the receiving plate can be accurately moved to the predetermined position.

[0009] Further, the receiving mechanism is provided with two groups, and the two clamping frames are mirror arranged.

[0010] By adopting the above technical scheme, the receiving mechanism is provided with two groups, which ensures the stability and balance of the transfer device when carrying the plate. This layout makes the plate be more evenly stressed during the transfer process, reducing the risk of plate damage or transfer device imbalance caused by uneven stress.

[0011] Further, the receiving plate is slidingly connected with the connecting piece through the roller.

[0012] By adopting the above technical scheme, the frictional resistance is reduced, so that the receiving plate moves more smoothly in the transverse direction. The use of the roller reduces the friction coefficient at the connection, thereby reducing the driving force required during movement and improving energy efficiency.

[0013] Further, the two ends of the first hydraulic rod are fixedly connected with the fixed piece and the pressing plate respectively, and the other side of the fixed piece is provided with a reinforcing foot.

[0014] By adopting the above technical scheme, the stability and accuracy of the hydraulic rod during extension and contraction are ensured. The fixed connection means that there is no relative movement between the parts when the hydraulic rod is working, thereby ensuring the effective transmission of force and the reliability of operation.

[0015] Further, the second hydraulic rod is rotatably connected between the two clamping frames through the mounting ear.

[0016] By adopting the above technical scheme, the distance between the clamping frames can be flexibly adjusted by the extension and contraction of the second hydraulic rod. In this way, the transfer device can adapt to plates of different sizes and shapes, improving its versatility and flexibility.

[0017] Further, the two sides of the device body are provided with sliding grooves, the top of the clamping frame is fixedly provided with two mounting pieces, and the mounting pieces are slidingly connected with the device body through the pulley and the sliding groove.

[0018] By adopting the above technical scheme, the sliding connection is realized through the pulley and the sliding groove, so that the clamping frame can move flexibly on the device body, and the flexibility enables the clamping frame to be quickly and accurately adjusted to a suitable position as required, thereby better adapting to plate materials of different sizes and shapes.

[0019] Further, the other side of the pressing plate is provided with a friction plate for providing friction support force of the pressing plate and the plate material.

[0020] By adopting the above technical scheme, the friction plate can significantly increase the friction force between the pressing plate and the plate material, so that the pressing plate can hold the plate material more firmly during the transfer process to prevent the plate material from sliding or falling off.

[0021] Further, the top of the device body is provided with a connecting lug, and the device body is connected with an external sky crane through the connecting lug.

[0022] By adopting the above technical scheme, the connecting lug enables the device to be connected with the external sky crane, and this connection mode is simple and fast, thereby improving the efficiency of equipment installation and disassembly.

[0023] Further, the receiving plate has two length sizes but is not limited to two length sizes.

[0024] By adopting the above technical scheme, the diversity enables the receiving plate to better adapt to plate materials of different lengths, and no matter whether the plate material is short or long, a suitable receiving plate can be found to support, thereby improving the universality and flexibility of the transfer device.

[0025] In summary, the present application mainly has the following beneficial effects:

[0026] 1. The receiving mechanism is used, the first hydraulic rod also starts to contract, and the receiving plate is pushed to move horizontally. The receiving plate is designed to be flexible enough to pass through the gap at the bottom of the plate material, such as the gap between the cushion block or the group conveyor, and finally stably placed under the plate material. In this way, the receiving plate plays a key role in the plate transportation process, not only improving the carrying capacity of the plate, but also effectively preventing the plate from falling during the transfer process, thereby greatly improving the safety of the concrete plate transfer.

[0027] 2. The device body and the clamping frame are set, the sky crane is used to accurately move the two clamping frames to the two sides of the concrete plate, then the second hydraulic rod is started to contract, this action will make the two clamping frames slide in the sliding groove through the pulley, gradually approaching the plate. When the pressing plate tightly presses the multiple plates on the inside, not only the clamping force on the plate is increased, but also the stability is strengthened by increasing the friction force between the plates. Attached Figure Description

[0028] Figure 1 This is a three-dimensional structural diagram of the present invention in use.

[0029] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0030] Figure 3 This is a schematic diagram of the main structure of this utility model;

[0031] Figure 4 This is a schematic diagram of the receiving mechanism of this utility model.

[0032] In the diagram: 1. Main body of the device; 2. Slide groove; 3. Clamping frame; 4. Mounting plate; 5. Plate; 6. Pressure plate; 7. Friction plate; 8. Receiving mechanism; 801. Connecting plate; 802. Roller; 803. Receiving plate; 804. First hydraulic rod; 805. Fixing plate; 806. Reinforcing foot; 9. Connecting ear; 10. Second hydraulic rod. Detailed Implementation

[0033] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0034] The embodiments of this utility model will be described below based on its overall structure.

[0035] Example 1:

[0036] A transfer device for producing autoclaved aerated concrete (AAC) slabs, such as... Figures 1-4As shown, including device body 1 and plate 5, the bottom of device body 1 is provided with two clamping frames 3, the bottom of clamping frame 3 is provided with abutting plate 6, one side of abutting plate 6 is provided with receiving mechanism 8, receiving mechanism 8 includes two connecting plates 801, the inner side of two connecting plates 801 is slidably provided with receiving plate 803, the top side of receiving plate 803 is provided with fixing plate 805, first hydraulic rod 804 is arranged between fixing plate 805 and abutting plate 6, through the contraction of first hydraulic rod 804, receiving plate 803 can realize horizontal position movement, which makes receiving plate 803 can flexibly pass through the gap between the bottom of plate 5, such as the gap between the cushion block or the group conveyor, and be accurately placed under plate 5, at the same time, the placement of receiving plate 803 provides a stable support platform for plate 5, during the migration process of plate 5, receiving plate 803 effectively receives plate 5, thereby preventing plate 5 from sliding or falling due to instability, not only improving the carrying capacity of plate 5, but also significantly improving the safety of concrete plate transfer.

[0037] Referring to Figure 1 , Figure 4 , first hydraulic rod 804 is a multi-stage hydraulic rod for driving receiving plate 803 to move horizontally, as a multi-stage hydraulic rod, first hydraulic rod 804 has stronger flexibility and driving force, which enables it to accurately control the horizontal displacement of receiving plate 803, ensuring that receiving plate 803 can accurately move to the predetermined position, at the same time, the structure of multi-stage hydraulic rod also provides greater extension range and finer adjustment ability, which means that no matter how the size and gap of plate 5 change, first hydraulic rod 804 can effectively drive receiving plate 803 to adaptively move horizontally to ensure stable receiving of the plate.

[0038] Referring to Figure 1 , Figure 2 , Figure 3 , receiving mechanism 8 is provided with two groups, two clamping frames 3 are mirror arranged, receiving mechanism 8 is provided with two groups, which ensures the stability and balance of the transfer device when carrying plate, this layout makes plate 5 more evenly stressed during transfer, reducing the risk of plate 5 damage or transfer device imbalance due to uneven stress, at the same time, two clamping frames 3 are mirror arranged, further enhancing the stability of the whole, mirror arrangement means that the structures on both sides are symmetrical to each other, which can provide relatively balanced support force when clamping and receiving plate 5, preventing plate 5 from tilting or falling during transfer.

[0039] Referring to Figure 1 , Figure 4The receiving plate 803 is slidingly connected with the connecting plate 801 through the roller 802, which reduces the friction resistance, so that the receiving plate 803 moves more smoothly in the transverse direction. The use of the roller 802 reduces the friction coefficient at the connection, thereby reducing the driving force required during movement and improving energy efficiency. At the same time, the sliding connection also enhances the flexibility and maintainability of the device. The gap between the roller 802 and the connecting plate 801 facilitates adjustment and maintenance, and after a long period of use, the roller 802 and the connecting plate 801 can be easily replaced if they are worn out, thereby prolonging the service life of the entire transfer device. Not only does this optimize the efficiency and stability of the transfer process, but it also reduces the maintenance cost of the equipment.

[0040] Referring to Figure 4 The two ends of the first hydraulic rod 804 are fixedly connected with the fixed plate 805 and the pressing plate 6, respectively. The other side of the fixed plate 805 is provided with a reinforcing foot 806, which ensures the stability and accuracy of the hydraulic rod during extension and retraction. Fixed connection means that there is no relative movement between the parts when the hydraulic rod is working, thereby ensuring effective force transmission and reliable operation. At the same time, the reinforcing foot 806 is arranged on the other side of the fixed plate 805, which further enhances the stability of the overall structure. The reinforcing foot 806 provides additional support for the fixed plate 805, preventing structural deformation or displacement caused by the force generated when the hydraulic rod is working.

[0041] Example two:

[0042] Referring to Figure 1 , Figure 2 , Figure 3 The second hydraulic rod 10 is rotatably connected between the two clamping frames 3 through the mounting ears, so that the distance between the clamping frames 3 can be flexibly adjusted by the extension and retraction of the second hydraulic rod 10. In this way, the transfer device can adapt to different sizes and shapes of the plate 5, improving its versatility and flexibility. At the same time, the strong driving force of the second hydraulic rod 10 can ensure the stable clamping of the plate 5 by the clamping frame 3, preventing the plate 5 from slipping or falling off during the transfer process, thereby greatly improving the safety of the transfer. In addition, the use of the hydraulic rod also makes the adjustment of the clamping force simple and accurate, further improving the convenience and reliability of the operation.

[0043] Referring to Figure 1 , Figure 2 , Figure 3Both sides of the device body 1 are provided with sliding grooves 2, and the top of the clamping frame 3 is fixedly provided with two mounting plates 4, which are slidably connected with the device body 1 through pulleys and sliding grooves 2. The sliding connection through pulleys and sliding grooves 2 enables the clamping frame 3 to move flexibly on the device body 1. This flexibility enables the clamping frame 3 to be quickly and accurately adjusted to the appropriate position as needed, thereby better adapting to different sizes and shapes of the plate 5. At the same time, the sliding connection reduces frictional resistance, making the movement of the clamping frame 3 smoother and improving operational efficiency. This connection method also facilitates maintenance and replacement of the clamping frame 3, reduces maintenance costs, and prolongs the service life of the equipment.

[0044] Referring to Figure 1 , Figure 2 , Figure 3 , the other side of the pressing plate 6 is provided with a friction plate 7 for providing frictional support force between the pressing plate 6 and the plate 5. The friction plate 7 can significantly increase the friction between the pressing plate 6 and the plate 5, so that the pressing plate 6 can hold the plate 5 more firmly during transportation, preventing it from sliding or falling off. At the same time, the frictional support force provided by the friction plate 7 also ensures the stability of the plate 5 in the vertical direction, preventing the plate 5 from tilting or overturning during transportation. This not only improves the safety of plate 5 transportation, but also enhances the reliability and stability of the overall operation.

[0045] Referring to Figure 1 , Figure 2 , Figure 3 , the top of the device body 1 is provided with a connecting lug 9, and the device body 1 is connected with the external overhead crane through the connecting lug 9. The connecting lug 9 enables the device to be connected with the external overhead crane, and this connection method is simple and fast, improving the efficiency of equipment installation and disassembly. At the same time, as a stable connection point, the connecting lug 9 can ensure the firm and reliable connection between the device body 1 and the external overhead crane, thereby maintaining the stability of the device during transportation and preventing safety risks caused by loose or broken connections. This not only enhances the safety of the equipment, but also prolongs the service life of the equipment, providing a solid support for the transportation work.

[0046] Referring to Figure 1 , Figure 4The receiving plate 803 has two length sizes, but is not limited to two length sizes, and the diversity enables the receiving plate 803 to better adapt to different lengths of the plate 5, whether the plate 5 is short or long, and a suitable receiving plate 803 can be found to support, thereby improving the versatility and flexibility of the transfer device, and meanwhile, the plurality of length sizes of the receiving plate 803 means that when facing different specifications of the plate 5, the entire transfer device does not need to be replaced, but only the receiving plate 803 with a suitable length needs to be replaced, which not only saves cost, but also greatly improves work efficiency, makes the transfer process smoother, and reduces the difficulty or safety hazard of transfer caused by the length of the plate.

[0047] The implementation principle of the utility model is as follows: firstly, the crown block is used to move the two clamping frames 3 to the two sides of the concrete plate 5, then the second hydraulic rod 10 is retracted, at this time, the two clamping frames 3 are connected with the device main body 1 through the pulley and chute 2 structure, so that the abutting plate 6 abuts and limits the multiple plates 5 on the inner side, the clamping force on the inner plate 5 and the friction between the plates 5 are enhanced, meanwhile, the first hydraulic rod 804 is retracted, so that the receiving plate 803 moves horizontally, the receiving plate 803 passes through the gap between the plate 5 bottom cushion block or the group conveyor, and is placed under the plate 5, which is beneficial to supporting the plate 5 by the receiving plate 803 during the movement of the plate 5, and avoids the falling of the plate 5, thereby improving the transfer safety of the concrete plate.

[0048] The second implementation principle is as follows: firstly, the first hydraulic rod 804 is retracted, and the plate 5 is supported by the receiving plate 803, then the transfer device is lifted upward by the crown block, the plate 5 is lifted by the receiving plate 803, and then the second hydraulic rod 10 is retracted, and the plate 5 is clamped by the abutting plate 6, so as to improve the clamping stability of the plate 5 and the transfer device.

[0049] The parts not involved in the utility model are the same as or can be realized by the prior art, and will not be described in detail here.

[0050] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner, and the person skilled in the art can make modifications, replacements and variations of the embodiments without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. A transfer device for producing autoclaved aerated concrete (AAC) panels, characterized in that: The device includes a main body (1) and a plate (5). The bottom of the main body (1) is provided with two clamping frames (3). The bottom of the clamping frames (3) is provided with a pressure plate (6). A receiving mechanism (8) is provided on one side of the pressure plate (6). The receiving mechanism (8) includes two connecting pieces (801). A receiving plate (803) is slidably provided on the inner side of the two connecting pieces (801). A fixing piece (805) is provided on one side of the top of the receiving plate (803). A first hydraulic rod (804) is provided between the fixing piece (805) and the pressure plate (6).

2. The transfer device for producing autoclaved aerated concrete (AAC) slabs according to claim 1, characterized in that: The first hydraulic rod (804) is a multi-stage hydraulic rod used to drive the lateral displacement of the receiving plate (803).

3. The transfer device for producing autoclaved aerated concrete (AAC) slabs according to claim 1, characterized in that: The receiving mechanism (8) is provided in two sets, with the two clamping frames (3) arranged in a mirror image.

4. The transfer device for producing autoclaved aerated concrete (AAC) panels according to claim 1, characterized in that: The receiving plate (803) is slidably connected to the connecting piece (801) via rollers (802).

5. The transfer device for producing autoclaved aerated concrete (AAC) slabs according to claim 1, characterized in that: The two ends of the first hydraulic rod (804) are fixedly connected to the fixing plate (805) and the pressure plate (6) respectively, and the other side of the fixing plate (805) is provided with a reinforcing foot (806).

6. The transfer device for producing autoclaved aerated concrete (AAC) panels according to claim 1, characterized in that: A second hydraulic rod (10) is rotatably connected between the two clamping frames (3) via mounting lugs.

7. The transfer device for producing autoclaved aerated concrete (AAC) panels according to claim 1, characterized in that: The device body (1) is provided with sliding grooves (2) on both sides, and two mounting pieces (4) are fixedly provided on the top of the clamping frame (3). The mounting pieces (4) are slidably connected to the device body (1) through pulleys and sliding grooves (2).

8. The transfer device for producing autoclaved aerated concrete slabs according to claim 1, characterized in that: A friction plate (7) is provided on the other side of the pressure plate (6) to provide frictional support between the pressure plate (6) and the plate (5).

9. The transfer device for producing autoclaved aerated concrete (AAC) panels according to claim 1, characterized in that: The device body (1) is provided with a connecting ear (9) on its top, and the device body (1) is connected to the external overhead crane through the connecting ear (9).

10. The transfer device for producing autoclaved aerated concrete (AAC) panels according to claim 1, characterized in that: The receiving plate (803) can be in two, but not limited to, length dimensions.

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